Effects of steel fiber addition on mechanical properties of concrete and RC beams

C20 and C30 classes of concrete are produced each with addition of Dramix RC-80/0.60-BN type of steel fibers (SFs) at dosages of 0, 30, 60 kg/m³, and their compressive strengths, split tensile strength, moduli of elasticity and toughnesses are measured. Nine reinforced concrete (RC) beams of 300 × 300 × 2000 mm outer dimensions, designed as tension failure and all having the same steel reinforcement, having SFs at dosages of 0, 30, 60 kg/m³ with C20 class concrete, and nine other RC beams of the same peculiarities with C30 class concrete again designed as tension failure and all having the same reinforcement are produced and tested under simple bending. The load versus mid-span deflection relationships of all these RC and steel-fiber-added RC (SFARC) beams under simple bending are recorded. First, the mechanical properties of C20 and C30 classes of concrete with no SFs and with SFs at dosages of 30 and 60 kg/m³ are determined in a comparative way. The flexural behaviours and toughnesses of RC and SFARC beams for C20 and C30 classes of concrete are also determined in a comparative way. The experimentally determined (mid-section load)–(SFs dosage) and (toughness)–(SFs dosage) relationships are given to reveal the quantitative effects of concrete class and SFs dosage on these crucial properties.     

Impact resistance of steel fibrous concrete containing fibres of mixed aspect ratio

The paper presents results of an investigation conducted to study the impact resistance of steel fibre reinforced concrete containing fibres of mixed aspect ratio. An experimental investigation was planned in which 108 plain concrete and SFRC beam specimens of size 100 × 100 × 500 mm were tested under impact loading. The specimen incorporated three different volume fractions i.e. 1.0%, 1.5% and 2.0% of corrugated steel fibres. Each volume fraction incorporated mixed steel fibres of size 0.6 × 2.0 × 25 mm and 0.6 × 2.0 × 50 mm in different proportions. The drop weight type impact tests were conducted on the test specimens and the number of blows of the hammer required to induce first visible crack and ultimate failure of the specimen were recorded. The results are presented in terms of number of blows required as well as impact energy at first crack and ultimate failure. It has been observed that concrete containing 100% long fibres at 2.0% volume fraction gave the best performance under impact loading.     

Experimental and finite element analysis on the steel fiber-reinforced concrete (SFRC) beams ultimate behavior

Steel fiber-added reinforced concrete (SFRC) applications have become widespread in areas such as higher upper layers, tunnel shells, concrete sewer pipes, and slabs of large industrial buildings. Usage of SFRC in load-carrying members of buildings having conventional reinforced concrete (RC) frames is also gaining popularity recently because of its positive contribution to both energy absorption capacity and concrete strength.This paper presents experimental and finite element analysis of three SFRC beams. For this purpose, three SFRC beams with 250 × 350 × 2000 mm dimensions are produced using a concrete class of C20 with 30 kg/m³ dosage of steel fibers and steel class S420 with shear stirrups. SFRC beams are subjected to bending by a four-point loading setup in certified beam-loading frame, exactly after having been moist-cured for 28 days. The tests are with control of loads. The beams are loaded until they are broken and the loadings are stopped when the tensile steel bars are broken into two pieces. Applied loads and mid-section deflections are carefully recorded at every 5 kN load increment from the beginning till the ultimate failure.One of the SFRC beams modeled by using nonlinear material properties adopted from experimental study is analyzed till the ultimate failure cracks by ANSYS. Eight-noded solid brick elements are used to model the concrete. Internal reinforcement is modeled by using 3D spar elements. A quarter of the full beam is taken into account in the modeling process.The results obtained from the finite element and experimental analyses are compared to each other. It is seen from the results that the finite element failure behavior indicates a good agreement with the experimental failure behavior.     

Performance of thermally damaged fibre reinforced concretes

Mechanical characteristics of Fibre Reinforced High Performance Concrete (FR-HPC) subjected to high temperatures were experimentally investigated in this paper. Three different concretes were prepared: a normal strength concrete (NSC) and two High Performance Concretes (HPC1 and HPC2). Fibre reinforced concretes were produced by addition of steel or polypropylene fibres in the above mixtures at dosages of 40 kg/m³ and 5 kg/m³, respectively. A total of nine concrete mixtures were produced and fibres were added in six of them. At the age of 120 days specimens were heated to maximum temperatures of 100, 300, 500 and 700 °C. Specimens were then allowed to cool in the furnace and tested for compressive strength, splitting tensile strength, modulus of elasticity and ultrasonic pulse velocity. Reference tests were also performed at air temperature (20 °C). Residual strength of NSC and HPC1 was reduced almost linearly up to 700 °C and 500 °C, respectively whereas the residual strength of HPC2 was sharply reduced up to 300 °C. Explosive spalling was observed on both HPC. Addition of steel fibres increased the residual strength up to 300 °C, but spalling still occurred in HPC1 and HPC2. Such an explosive behavior was not observed when polypropylene fibres were added in the mixtures; however, in this case the residual mechanical characteristics of all concretes were significantly reduced.     

Mix proportion of high-strength,roller-compacted,latex-modified rapid-set concrete for rapid road repair

In this study, we optimized a blend of high-strength, roller-compacted, latex-modified rapid-set concrete (RCLMC) that can be re-opened to traffic after 4 h. To this end, we tested several variables in laboratory experiments, including hardening acceleration agents, cement type, latex addition, and CSA admixture ratios. The target compressive strength was 21 MPa after 4 h. A mixture of Type III cement to CSA admixture at 235:165 kg/m³ (400 kg/m³ total binder) and 23.5 kg/m³ latex (10% of the cement weight) achieved the target compressive strength and was the most economically efficient.     

Analytical and experimental studies on composite slabs utilising palm oil clinker concrete

The utilisation of waste materials in the construction industry is an effective way to sanitise the environment and reduces the cost of construction. In this research, palm oil clinker (POC) aggregates was used to fully replace normal aggregates to produce structural lightweight concrete. This concrete was used in the construction of composite slabs with profiled steel sheet. A total of eight full scale composite slabs, six palm oil clinker concrete (POCC) slabs and two conventional concrete slabs were constructed and tested in accordance to Eurocode 4: Part 1.1 and BS 5950: Part 4: 1994. Two shear spans were used, 450 mm for short shear span and 900 mm for long shear span. The structural behaviour of the slabs was investigated and compared. The horizontal shear-bond strength between the concrete and the steel was determined according to two methods; m–k and partial shear connection methods. Test results show that the structural behaviour and the horizontal shear-bond strength of the POCC slabs are nearly similar to the conventional concrete slabs. The mechanical interlock (m) and the friction (k) between the steel and the concrete are 117.67 N/mm² and 0.0973 N/mm², respectively and the design horizontal shear-bond strength using m-k and PSC methods is 0.248 N/mm² and 0.215 N/mm², respectively. The difference between the two methods is 13.3%. POCC is therefore suitable to be used for structural applications with a reduction in weight of 18.3% compared to conventional concrete composite slabs.     

Durability design and performance of self-consolidating lightweight concrete

In terms of the durability, the reduction in cement paste is crucial to both volume stability and long-term performance of concrete. The objective of this paper is to compare the performance of lightweight concrete under different w/cm ratio and different cement paste content. The slump and slump flow spread of fresh self-consolidating lightweight concrete (SCLWC) are designed to be within 230–270 and 550–650 mm, respectively. The test results indicate that the 91-day compressive strength of SCLWC is up to 56 MPa when cement content is 386 kg/m³ and water content is 150 kg/m³. If enough cement paste is used, then the less the paste amount and the denser the packing of aggregate, the higher the strength efficiency of cement and the electric resistance, and the lower the chloride ion penetrability capacity of SCLWC.     

Effect of fiber type and content on bleeding of steel fiber reinforced concrete

In general, the addition of fibers in concrete mix significantly improves many of the engineering properties of concrete. On the other hand, steel fibers reduce the workability of concrete. This paper presents the effect of steel-fiber length (aspect ratio) and content on bleeding of steel fiber reinforced concrete (SFRC). Two different steel fiber types (both is hooked-end) were used at a ratio of 0% (control), 0.3%, 0.64%, 1% and 1.3% by volume. Slump, Ve-Be test, air content and unit weight were determined experimentally. Specimens were poured in the standard moulds and the bleeding water content was measured 30 min, 60 min, 90 min, 120 min, 150 min and 180 min after starting the test. The results indicated that the workability of concrete significantly reduced as the fiber dosage rate increases. This was assessed through standard slump test and Ve-Be consistometer test. The bleeding water content was increased by increase of the fiber volume fraction and fiber aspect ratio according to experimental results. Also, a bleeding coefficient value for SFRC made with and without steel fiber was proposed as a result of this study.     

Effect of waste marble dust content as filler on properties of self-compacting concrete

Day by day, the amount of the marble dust (MD) as a waste material is significantly of increasing in Turkey. Therefore, the utilization of the waste MD in self-compacting concrete (SCC), as filler material, is the main objective of this study. Besides, the MD is used directly without attempting any additional process. Thus, this would be another advantage for this objective. For this purpose, MD has replaced binder of SCC at certain contents of 0, 50, 100, 150, 200, 250 and 300 kg/m³. After then, slump-flow test, L-box test and V-funnel test are conducted on fresh concrete. Furthermore, compressive strength, flexural strength, ultrasonic velocity, porosity and compactness are determined at the end of 28 days for the hardened concrete specimens. The effect of waste MD usage as filler material on capillarity properties of SCC is also investigated. According to the test results, it is concluded that the workability of fresh SCC has not been affected up to 200 kg/m³ MD content. However, the mechanical properties of hardened SCC have decreased by using MD, especially just above 200 kg/m³ content.     

Shear behaviour of reinforced palm kernel shell concrete beams

The shear behaviour of palm kernel shell concrete (PKSC) beams prepared using palm kernel shell (PKS) as lightweight aggregate (LWA) is reported here. The shear strength of grade 30 PKSC with a density of 1850 kg/m³ was found 24% higher than the corresponding normal weight concrete (NWC). Good aggregate interlock in PKSC was evident as it produced shorter jagged cracks compared to longer plain cracks of NWC. Further, PKSC was able to produce twice as many flexural and shear cracks compared to NWC. Tension stiffening between the tensile cracks of PKSC enhanced flexural rigidity and dowel action. The non-linear numerical analysis predicted the shear strength within an average 20% of the experimental results.     

Corrosion of steel reinforcement in concrete of different compressive strengths

Corrosion of steel bars embedded in concrete having compressive strengths of 20, 30 and 46 MPa was investigated. Reinforced concrete specimens were immersed in a 3% NaCl solution by weight for 1, 7 and 15 days. In order to accelerate the chemical reactions, an external current of 0.4 A was applied using portable power supply. Corrosion rate was measured by retrieving electrochemical information of polarization technique. Pull-out tests of reinforced concrete specimens were then conducted to assess the corroded steel/concrete bond characteristics.Experimental results showed that corrosion rate of steel bars and bond strength between corroded steel/concrete were dependent on concrete strength and accelerated corrosion period. As concrete strength increased from 20 to 46 MPa, corrosion rate of embedded steel decreased. First day of corrosion acceleration caused a slight increase in steel/concrete bond strength, whereas sever corrosion after 7 and 15 days of corrosion acceleration significantly reduced steel/concrete bond strength. Visual and metallographic observation of steel bars removed from concrete samples after testing revealed that the severity of corrosion reactions and reduction of steel bar diameter increased as the corrosion acceleration period increased. Presence of localized corrosion pits as well as severe corrosion grooves of steel bars was confirmed after 7 and 15 days of corrosion acceleration, respectively.     

Production of non-constructive concrete blocks using contaminated soil

In this research, a heavily contaminated humus-rich peat soil and a lightly contaminated humus-poor sand soil, extracted from a field location in the Netherlands, are immobilized. These two types of soil are very common in the Netherlands. The purpose is to develop financial feasible, good quality immobilisates, which can be produced on large scale.To this end, two binder combinations were examined, namely slag cement with quicklime and slag cement with hemi-hydrate. The mixes with hemi-hydrate proved to be better for the immobilization of humus rich soils, having a good early strength development. The heavily contaminated soil with 19% humus (of dm) could not be immobilized using 398 kg slag cement and 33 kg quicklime per m³ concrete mix (binder = 38.4% dm soil). It is possible to immobilize this soil using 480 kg binder (432 kg slag cement, 48 kg quicklime) per m³ of mix (58.2% dm). An alternative to the addition of extra binder (slag cement with quicklime) is mixing the soil with sand containing particles in the range of 0–2 mm. This not only improved the compressive strength of the immobilisates, but also reduced the capillary absorption. All the mixes with the lightly contaminated soil were cost-effective and suitable for production of immobilisates on a large scale. These mixes had good workability, a good compressive strength and a low capillary absorption. The leaching of all mixes was found to be much lower than allowed by the regulations. Given these results, the final mixes in the main experiment fulfilled all the financial and technical objectives.     

Sulphate resistance of fibre reinforced cement-based foams

This paper describes the results of an investigation on the resistance of plain and fibre reinforced cement-based foams to sulphate exposure. A synthetic foaming agent was used to produce foamed cementitious composites with essentially a closed cellular structure at 1200 kg/m³, 750 kg/m³, and 475 kg/m³. Polymeric microfibres were introduced at 0% and 0.2% volume fraction to result in 6 mixes. Prismatic specimens were immersed in a sodium sulphate solution to be tested in flexure, after specific intervals of exposure, according to ASTM C1609. A comparison with the response of unexposed specimens reveals that the heavier cement-based foams are more susceptible to sulphate attack and perform poorly with an increase in the duration of exposure. On the other hand, the lightest of the mixes—at 475 kg/m³—registered higher flexural strength and toughness factors up to 30 days of exposure before succumbing to sulphate attack. This self-healing response was attributed to the space available in such highly porous composites that allows for the unhindered growth of ettringite without attendant cracking. The presence of microfibres facilitated self-healing, as evident from the flexural toughness factor.     

Influence of fly ash on strength and sorption characteristics of cold-bonded fly ash aggregate concrete

Cold-bonded fly ash aggregate concrete with fly ash as part of binder or fine aggregate facilitates high volume utilization of fly ash in concrete with minimum energy consumption. This paper investigates the influence of fly ash on strength and sorption behaviour of cold-bonded fly ash aggregate concrete due to partial replacement of cement and also as replacement material for sand. While cement replacement must be restricted based on the compressive strength requirement at desired age, replacement of sand with fly ash appears to be advantageous from early days onwards with higher enhancement in strength and higher utilization of fly ash in mixes of lower cement content. Microstructure of concrete was examined under BSEI mode. Replacement of sand with fly ash is effective in reducing water absorption and sorptivity attributable to the densification of both matrix and matrix–aggregate interfacial bond. Cold-bonded fly ash aggregate concrete with a cement content of 250 kg/m³, results in compressive strength of about 45 MPa, with a total inclusion of around 0.6 m³ of fly ash in unit volume of concrete.     

Modeling mechanical performance of lightweight concrete containing silica fume exposed to high temperature using genetic programming

In this study, the mechanical performance of lightweight concrete exposed to high temperature has been modeled using genetic programming. The mixes incorporating 0%, 10%, 20% and 30% silica fumes were prepared. Two different cement contents (400 and 500 kg/m³) were used in this study. After being heated to temperatures of 20 °C, 200 °C, 400 °C and 800 °C, respectively, the compressive and splitting tensile strength of lightweight concrete was tested. Empirical genetic programming based equations for compressive and splitting tensile strength were obtained in terms of temperature (T), cement content (C), silica fume content (SF), pumice aggregate content (A), water/cement ratio (W/C) and super plasticizer content (SP). Proposed genetic programming based equations are observed to be quite accurate as compared to experimental results.     

The effects of hydraulic pressure and crack width on water permeability of penetration crack-induced concrete

Cracks in concrete generally interconnect flow paths and increase the permeability of concrete. The increase of permeability due to gradual crack growth allows more water or aggressive chemical ions to penetrate the concrete and facilitate deterioration. This research aims to study water permeability and how it is affected by hydraulic pressure and crack widths in cracked concrete.Tests were carried out as a function of hydraulic pressure and crack width, using the splitting and reuniting method to manufacture concrete specimens with controlled crack widths. Crack widths were examined using a microscope. The results showed a considerable increase in water transport as crack width and hydraulic pressure increased. But when the crack width was smaller than 50 μm, it had little effect on concrete permeability. Due to autogenous healing, the water flow through such cracks was gradually reduced over time. However, when the crack width was between 50 and 100 μm and hydraulic pressure was greater than 0.025 MPa, concrete permeability increased rapidly.     

Improvement of the mechanical properties of glass fibre reinforced plastic waste powder filled concrete

A comprehensive laboratory experiments were conducted to improve the mechanical properties of glass fibre reinforced plastic (GRP) waste powder filled concrete using superplasticiser for widening the scope for GRP waste recycling for different applications. It is imperative to note that the 28 days mean compressive strength of concrete specimens developed with 5–15% GRP waste powder using 2% superplasticiser resulted 70.25 ± 1.43–65.21 ± 0.6 N/mm² which is about 45% higher than that of without the addition of superplasticiser (with GRP waste) and about 11% higher than that of the control concrete (without GRP waste) with 2% superplasticiser. The tensile splitting strength of the concrete showed 4.12 ± 0.05–4.22 ± 0.03 N/mm² with 5–15% GRP waste powder which is also higher than that of the control concrete (3.85 ± 0.02 N/mm²). The drying shrinkage, initial surface absorption and density of GRP waste filled concrete were evaluated and found better than the desirable quality for use in structural and non-structural applications.     

A study on improvement of durability of reinforced concrete structures mixed with Natural Inorganic Minerals

As a fundamental study on the corrosion resistance of reinforced concrete structures using Natural Inorganic Minerals exposed to carbonation environment. The test specimens were concrete(W/C = 60%) with Natural Inorganic Minerals content of 0% and 10%. Accelerated arbonation and autoclave corrosion accelerated curing were then conducted with them. The corrosion resistance of steel in concrete with Natural Inorganic Minerals content of 0% and 10% was examined by corrosion form, half-cell potential, polarization resistance, corrosion area and weight loss after 24 h of autoclave corrosion accelerated curing.The results of the study showed that as for steel in concrete with Natural Inorganic Minerals content of 10%, the corrosion resistance was more excellent than steel in concrete with Natural Inorganic Minerals content of 0%.     

Post-crack (or post-peak) flexural response and toughness of fiber reinforced concrete after exposure to high temperature

Several studies have already reported on the various effects of high temperature on the mechanical properties of fiber reinforced concrete (FRC). Some of these effects include changes in; compressive strength, compression toughness and splitting tensile strength. None of the previous studies have investigated the changes that might occur on the post-crack flexural response and flexural toughness. Post-crack (or peak) response and toughness is considered one of FRC’s key beneficial characteristics – as the purpose of adding fibers is to increase the energy absorption and load carrying capacity after an initial crack. In this study, the flexural toughness test according to ASTM C1018 was carried out on two types of concrete: plain concrete and fiber reinforced concrete with three different types of fiber (steel, polypropylene, and polyethylene) at 0.5% and 1.0% by volume fractions. Prior to the flexural test, the specimens were put in an oven chamber and subjected to high temperatures using the ISO/TR834 standards of: 400 °C, 600 °C and 800 °C. The results showed the typical load–deflection response of FRC was a double-peak response. The first peak represented the properties of concrete matrix and the second peak represented the properties of the fibers used. Under flexural load, instead of dropping (or remaining unchanged), the post-peak load and the toughness were found to increase at lower temperatures (400 °C) and later, decreased as the temperature increased (600 °C and 800 °C). Fiber type and content also played an important role. At a temperature of 400 °C, all FRCs exhibited higher flexural strength and increased post-peak response and toughness. A significant decrease in strength, toughness and load–deflection response was observed with synthetic or plastic FRC (PFRC) when the temperature approached 800 °C. When steel FRC (SFRC) was used, those effects were relatively small. It appears, SFRC has better heat resistance than the PFRC. The density (measured by ultrasonic pulse velocity) was found to decrease more in the PFRC than in the SFRC.     

The effect of cement dosage on mechanical properties of concrete exposed to high temperatures

Although concrete is a non-combustible material, it is found that when exposed to high temperatures, such as fire, the physical, chemical and mechanical properties of concrete can drastically change. Thus, it becomes important to assess the relative properties of concrete under high temperatures in order to evaluate and predict the post-fire response of reinforced concrete (RC) buildings and structures. This paper assesses the effects of elevated temperatures and cement dosages on the mechanical properties of concrete. Two concrete mix designs were considered in this research in an attempt to study the effects of cement dosage (250 and 350 kg/m³) on the post-fire response of concrete. Once cast, the test samples were first exposed to elevated temperatures ranging from 100 to 800 °C, and then allowed to cool down slowly to ambient room temperature of 20 °C before being tested to failure. Several tests were then carried out to determine the mechanical properties of the cooled concrete specimens. The test results indicated that at temperature above 400 °C, concrete undergoes significant strength loss when compared to the strength of non-heated concrete. In addition this strength reduction was found to be unaffected by the cement dosages. The experimental results were also compared with current European standard (BS EN 1992-1-2:2004 standard) strength equations and American Concrete Institute standard (ACI 216.1).