Corrosion control of mild steel using 3,5-bis(4-methoxyphenyl)-4-amino-1,2,4-triazole in normal hydrochloric acid medium

The inhibition performance of the 3,5-bis(4-methoxyphenyl)-4-amino-1,2,4-triazole (4-MAT) on mild steel in normal hydrochloric acid medium (1 M HCl) at 30 °C was tested by weight loss, potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) techniques. This organic compound inhibits the acidic corrosion even at very low concentration, reaching a value of inhibition efficiency up to 98% at a concentration of 3 × 10⁻⁴ M. The results obtained from the different corrosion evaluation techniques are in good agreement. Polarisation curves indicate that 4-MAT is a mixed inhibitor, affecting both cathodic and anodic corrosion currents. Data, obtained from EIS measurements, were analyzed to model the corrosion inhibition process through appropriate equivalent circuit model, a constant phase element (CPE) has been used. The adsorption of 4-MAT on the steel surface, in 1 M HCl solution, obeys to Langmuir’s isotherm with a very high negative value of the free energy of adsorption ΔG°_ads (chemisorption). X-ray photoelectron spectroscopy (XPS) was carried out to establish the mechanism of corrosion inhibition of mild steel in 1 M HCl medium in the presence of 3,5-bis(4-methoxyphenyl)-4-amino-1,2,4-triazole (4-MAT).     

The inhibitive effect of some bis-N,S-bidentate Schiff bases on corrosion behaviour of 304 stainless steel in hydrochloric acid solution

The inhibition effect of four new Schiff bases on the corrosion of 304 stainless steel in 1 M HCl has been studied by polarization, electrochemical impedance spectroscopy (EIS) and weight loss measurements. Polarization curves indicated that all studied Schiff bases act as mixed type (cathodic/anodic) inhibitors. The adsorption of the inhibitors was well described by the Langmuir adsorption isotherm and the adsorption isotherm parameters (K_ads, ΔG_ads) were determined at room temperature. Effect of temperature on the efficiency of the corrosion inhibition process was studied and the values of activation energy, pre-exponential factor (λ), enthalpy of activation and entropy of activation were calculated to elaborate the mechanism of corrosion inhibition. Differences in inhibition efficiency between four tested inhibitors are correlated with their chemical structures.     

The synergistic inhibitive effect and some quantum chemical parameters of 2,3-diaminonaphthalene and iodide ions on the hydrochloric acid corrosion of aluminium

The effect of iodide ions on the inhibitive performance of 2,3-diaminonaphthalene (2,3-DAN) in 1 M HCl for aluminium corrosion has been studied using hydrogen evolution (gasometry) measurements at 30 and 40 °C. Results obtained showed that the presence of 2,3-DAN molecules in the corrosive medium (1 M HCl solution) inhibits the corrosion process of aluminium and as the concentration of 2,3-DAN increases the inhibition efficiency also increased at the studied temperatures. A synergistic effect was observed between KI and 2,3-DAN. The experimental results suggest that the presence of iodide ions in the solutions stabilized the adsorption of 2,3-DAN molecules on the metal surfaces and, therefore improve the inhibition efficiency of 2,3-DAN. Phenomenon of physical adsorption is proposed for the inhibition and the process followed the Freundlich adsorption isotherm. The activation energy (E_a), heat of adsorption (Q_ads) and free energy of adsorption for the corrosion process (ΔG_ads) have been evaluated at the different temperatures and the values support the results obtained. Some quantum chemical parameters and the Mulliken charge densities for 2,3-diaminonaphthalene were calculated by the AM1 Semi-empirical method to provide further insight into the mechanism of inhibition of the corrosion process.     

The inhibition of mild steel corrosion in acidic medium by 1-methyl-3-pyridin-2-yl-thiourea

The effect of 1-methyl-3-pyridin-2-yl-thiourea on the corrosion resistance of mild steel in H₂SO₄ solution was investigated by different techniques. The results show that the inhibition efficiency increases with the increase of inhibitor concentration. This compound affects both the anodic dissolution of steel and the hydrogen evolution reaction in 0.5 M H₂SO₄. The adsorption of this inhibitor is also found to obey the Langmuir adsorption isotherm. From the adsorption isotherm, value of the ΔG_ads for the adsorption process was calculated. From the corrosion rate obtained at 25-45 ± 1 °C E_a, ΔH_a and possible mechanism have been proposed.     

Lignin terpolymer for corrosion inhibition of mild steel in 10% hydrochloric acid medium

Lignin terpolymer has been obtained by grafting copolymerization of both dimethyl diallyl ammonium chloride (DMDAAC) and acrylamide (AM) onto lignin. The corrosion inhibition properties of the terpolymer were tested. The results showed that the highest corrosion inhibition percentage was over 95% in 10% HCl acid medium at 25 °C and 80 °C. The lignin terpolymer inhibitor adsorption followed Temkin isotherm at 25 °C and 80 °C, and the adsorption capability was in reverse proportion to the temperature according to −ΔG_ads. The effects of corrosion inhibition are the comprehensive synergistic effect through the graft reaction among lignin, AM and DMDAAC.     

Hydrophobic-tailed bicycloisoxazolidines: A comparative study of the newly synthesized compounds on the inhibition of mild steel corrosion in hydrochloric and sulfuric acid media

The cycloaddition reactions of the cyclic nitrones 1-pyrroline 1-oxide and 3,4,5,6-tetrahydropyridine 1-oxide with alkenes, 11-phenoxy-1-undecene and 11-p-methoxyphenoxy-1-undecene, afforded cycloaddition products (bicyclic isoxazolidines) in excellent yields. One of the cycloadducts on reaction with propargyl chloride and ring opening with zinc in acetic acid afforded quaternary ammonium salt and aminoalcohol, respectively. All the new inhibitor molecules in the presence of 400 ppm at 60 °C achieved inhibition efficiencies, determined by gravimetric method, in the range 99-99.6% and 85-99% for mild steel in 1 M HCl and 0.5 M H₂SO₄, respectively. Comparable results were obtained by the electrochemical methods using Tafel plots and electrochemical impedance spectroscopy for the synthesized compounds. The isoxazolidine derivatives were also found to be good inhibitors of mold steel corrosion in synthetic brine. Negative values of in the acidic media ensured the spontaneity of the adsorption process. While the corrosion inhibition by these molecules was predominantly under cathodic control in 1 M HCl, the inhibition in 0.5 M H₂SO₄ was found to be under anodic control. The isoxazolidines and their derivatives were found to be among a rare class of molecules, which provide suitable inhibition mechanism for the corrosion inhibition in HCl as well as in H₂SO₄ media.     

The Inhibition Effect of Synthesized 4-Hydroxybenzaldehyde-1,3propandiamine on the Corrosion of Mild Steel in 1 M HCl

The corrosion inhibition of mild steel in 1 M HCl by 4-hydroxybenzaldehyde-1,3propandiamine (4-HBP) has been investigated using potentiodynamic polarization, electrochemical impedance spectroscopy and chronoamperometry measurements. The experimental results suggest that this compound is an excellent corrosion inhibitor for mild steel and the inhibition efficiency increases with the increase in inhibitor concentration. Polarization curves reveal that this organic compound is a mixed-type inhibitor. The effect of temperature on the corrosion behavior of mild steel in 1 M HCl with the addition of the Schiff base was studied in the temperature range from 25 to 65 °C. The experimentally obtained adsorption isotherms follow the Langmuir equation. Activation parameters and thermodynamic adsorption parameters of the corrosion process such as E _a, ΔH, ΔS, K _ads, and ΔG _ads were calculated by the obtained corrosion currents at different temperatures and using the adsorption isotherm. The morphology of mild steel surface after its exposure to 1 M HCl solution in the absence and in the presence of 4-HBP was examined by AFM images.     

Electrochemical and theoretical investigation on the corrosion inhibition of mild steel by thiosalicylaldehyde derivatives in hydrochloric acid solution

Inhibitory effect of three Schiff bases 2-{[(2-sulfanylphenyl)imino]methyl}]phenol (A), 2-{[(2)-1-(4-methylphenyl)methylidene]amino}-1-benznethiol (B), and 2-[(2-sulfanylphen-yl)ethanimidoyl)]phenol (C) on corrosion of mild steel in 15% HCl solution has been studied using weight loss measurements, polarization and electrochemical impedance spectroscopy (EIS) methods. The results of the investigation show that the compounds A and B with mean efficiency of 99% at 200 mg/L additive concentration have fairly good inhibiting properties for mild steel corrosion in hydrochloric acid, and they are as mixed inhibitor. All measurements show that inhibition efficiencies increase with increase in inhibitor concentration. This reveals that inhibitive actions of inhibitors were mainly due to adsorption on mild steel surface. Adsorption of these inhibitors follows the Langmuir adsorption isotherm. Thermodynamic adsorption parameters (K_ads, ΔG_ads) of studied Schiff bases were calculated using the Langmuir adsorption isotherm. Activation parameters of the corrosion process such as activation energies, E_a, activation enthalpies, ΔH^∗, and activation entropies, ΔS^∗, were calculated by the obtained corrosion currents at different temperatures. Obvious correlation was found between the corrosion inhibition efficiency and the calculated parameters. The obtained theoretical results have been adapted with the experimental data.     

The inhibition effect of 2,4,6-tris (2-pyridyl)-1,3,5-triazine on corrosion of tin, indium and tin-indium alloys in hydrochloric acid solution

The influence of 2,4,6-tris (2-pyridyl)-1,3,5-triazine (TPTZ) on the corrosion of tin, indium and tin-indium alloys in 0.5 M HCl solution at different temperatures was studied. Potentiodynamic cathodic polarization and extrapolation of cathodic and anodic Tafel lines techniques were used to obtained experimental data. In the case of tin, the percent inhibition efficiency (IE%) increases as both concentration of TPTZ and temperature are increased. The value of activation energy (E_a) is smaller in the presence of TPTZ than that in uninhibited solution, and decreases with increasing the concentration. However, the effect of TPTZ on indium and the investigated alloys exhibited similar behavior; so, the maximum inhibition efficiency is observed at lowest concentration (10⁻⁶ M) of TPTZ. Then, the value of inhibition efficiency starts to decrease gradually with increasing TPTZ concentration than that of 10⁻⁶ M. But at higher concentration (10⁻³ M) the corrosion current density (I_corr) is still lower than that in uninhibited solution. SEM photographs support that the higher inhibition efficiency is observed at 10⁻⁶ M of TPTZ.The plots of ln K versus 1/T in the presence of the TPTZ in the case of tin, the inhibitor showed linear behavior. The standard enthalpy, ΔH°_ads., entropy, ΔS°_ads. and free energy changes of adsorption ΔG°_ads. were evaluated using Frumkin adsorption isotherm.     

Electrochemical behaviour of carbon steel in acid chloride solution in the presence of dodecyl cysteine hydrochloride self-assembled on gold nanoparticles

In this work, the dodecyl cysteine hydrochloride surfactant was synthesized. The surface properties of this surfactant were studied using surface tension technique. The nanostructure of this surfactant with the prepared gold nanoparticles was investigated using TEM technique. The synthesized surfactant and its nanostructure with the prepared gold nanoparticles were examined as non-toxic corrosion inhibitors for carbon steel in 2 M HCl solution using potentiodynamic polarization and electrochemical impedance spectroscopy techniques. The results show that the percentage inhibition efficiency (η%) for each inhibitor increases with increasing concentration until critical micelle concentration (CMC) is reached. The maximum inhibition efficiency approached 76.6% in the presence of 175 ppm of dodecyl cysteine and 90.8% in the presence of the same concentration of dodecyl cysteine hydrochloride self-assembled on gold nanoparticles. Polarization data indicate that the selected additives act as mixed type inhibitors. The slopes of the cathodic and anodic Tafel lines (β_c and β_a) are approximately constant and independent of the inhibitor concentration. Analysis of the impedance spectra indicates that the charge transfer process mainly controls the corrosion process of carbon steel in 2 M HCl solution both in the absence and presence of the inhibitors. Adsorption of these inhibitors on carbon steel surface is found to obey the Langmuir adsorption isotherm. From the adsorption isotherms the values of adsorption equilibrium constants (K_ads) were calculated. The relatively high value of (K_ads) in case of dodecyl cysteine hydrochloride self-assembled on gold nanoparticles reveals a strong interaction between the inhibitor molecules and the metal surface.     

Evaluation of the inhibitive effect of some plant extracts on the acid corrosion of mild steel

Corrosion inhibition of mild steel in 2 M HCl and 1 M H₂SO₄ by extracts of selected plants was investigated using a gasometric technique at temperatures of 30 and 60 °C. The studied plants materials include leaf extracts Occimum viridis (OV), Telferia occidentalis (TO), Azadirachta indica (AI) and Hibiscus sabdariffa (HS) as well as extracts from the seeds of Garcinia kola (GK). The results indicate that all the extracts inhibited the corrosion process in both acid media by virtue of adsorption and inhibition efficiency improved with concentration. Synergistic effects increased the inhibition efficiency in the presence of halide additives. Inhibition mechanisms were deduced from the temperature dependence of the inhibition efficiency as well as from assessment of kinetic and activation parameters that govern the processes. Comparative analysis of the inhibitor adsorption behaviour in 2 M HCl and 1 M H₂SO₄ as well as the effects of temperature and halide additives suggest that both protonated and molecular species could be responsible for the inhibiting action of the extracts.     

Application of some ferrocene derivatives in the field of corrosion inhibition

Three ferrocene derivatives, namely 1,1′-diacetylferrocene (Diacetyl Fc), 1,1′-diformylferrocene (Diformyl Fc) and 2-benzimidazolythioacetylferrocene (BIM Fc) were synthesized and their inhibitive effects against mild steel corrosion in aerated 0.5 M H₂SO₄ and 1 M HCl solutions were evaluated. Corrosion measurements based on polarization resistance (R_p), potentiodynamic polarization curves and electrochemical impedance spectroscopy (EIS) indicate that Diacetyl Fc, in most cases, accelerates mild steel corrosion in HCl while Diformyl Fc and BIM Fc act as weak inhibitors. In H₂SO₄ solution, ferrocene derivatives show good inhibition performance. The efficiency of the inhibitors follows the order: BIM Fc > Diformyl Fc ? Diacetyl Fc. Adsorption of both Diacetyl Fc and Diformyl Fc obey Langmuir adsorption isotherm with very low value of free energy of adsorption ΔG^° for the Diformyl Fc (physisorption) while adsorption of BIM Fc follows that of Frumkin with high negative value of ΔG^° (chemisorption). Both Diformyl Fc and BIM Fc act as mixed-type inhibitors with predominant effect on the anodic dissolution of iron. Analysis of the polarization curves and impedance spectra indicates that charge transfer process mainly controls mild steel corrosion in H₂SO₄ solution without and with ferrocene compounds. The mechanism of corrosion inhibition or acceleration by ferrocene derivatives was discussed in the light of the molecular structure of the additives.     

Investigation of some Schiff base compounds containing disulfide bond as HCl corrosion inhibitors for mild steel

The inhibition performance of three Schiff bases containing disulfide bond as corrosion inhibitors for mild steel in 2.0 M HCl has been investigated by weight loss measurements, potentiodynamic polarization measurements and electrochemical impedance spectroscopy (EIS). Potentiodynamic polarization study showed that all the inhibitors are mixed type. The adsorption of inhibitors on mild steel surface was found to follow Langmuir adsorption isotherm and the adsorption isotherm parameters (K_ads, ΔG_ads) were determined. Quantum chemical calculations were further applied to reveal the adsorption structure and explain the experimental results. Some samples of mild steel were examined by SEM.     

Corrosion inhibition of mild steel in hydrochloric acid solution by some double Schiff bases

The inhibition effect of four double Schiff bases on the corrosion of mild steel in 2 M HCl has been studied by polarization, electrochemical impedance spectroscopy (EIS) and weight loss measurements. The inhibitors were adsorbed on the steel surface according to the Langmuir adsorption isotherm model. From the adsorption isotherm, some thermodynamic data for the adsorption process were calculated and discussed. Kinetic parameters activation such as E_a, ΔH∗, ΔS∗ were evaluated from the effect of temperature on corrosion and inhibition processes. Quantum chemical calculations have been performed and several quantum chemical indices were calculated and correlated with the corresponding inhibition efficiencies.     

Inhibition effect of novel nonionic surfactants on the corrosion of carbon steel in acidic medium

The inhibition effect of novel nonionic surfactants on the corrosion of carbon steel (CS) in 1 M HCl was studied at different temperatures (20-60 °C) by weight loss, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization methods. The CS surface morphology was investigated by SEM. The obtained results showed that the prepared nonionic surfactants are excellent inhibitor in 1 M HCl, and the inhibition efficiency (η) increases with the inhibitor concentration and temperature increasing. The adsorption of inhibitors on the CS surface obeys the Langmuir adsorption isotherm equation. Thermodynamic parameters have been obtained by adsorption theory. Polarization curves show that the synthesized inhibitors are mixed-type inhibitors in hydrochloric acid.     

Molybdate and tungstate as corrosion inhibitors for cold rolling steel in hydrochloric acid solution

The inhibition effects of molybdate and tungstate on the corrosion of cold rolling steel (CRS) in hydrochloric acid solution (0.1-0.5 M) were investigated by weight loss and electrochemistry methods. The results reveal that both molybdate and tungstate are very good inhibitors with little concentration. The adsorption of inhibitors on the CRS surface basically obeys the Langmuir adsorption isotherm equation. The effect of temperature on the corrosion behavior of CRS was also studied at 25 °C and 35 °C, the thermodynamic parameters such as adsorption heat (ΔH⁰) and adsorption free energy (ΔG⁰) were calculated. In the same conditions, a comparative study of corrosion inhibition of molybdate and tungstate indicated that molybdate was the better inhibitor in 0.1 M HCl. However, the value of percentage inhibition efficiency (IE) was dependent on the concentration of inhibitors in 0.2-0.5 M HCl. It seemed that molybdate did not have the strong inhibitive effect compared to tungstate with relatively small concentration of inhibitors, but molybdate was a better inhibitor over a wide concentration range of inhibitors. A kinetic study of cold rolling steel in uninhibited and inhibited acid was also discussed. Various parameters such as rate constant k and the kinetic parameter B were calculated for the reactions of corrosion. Polarization curves showed that both molybdate and tungstate are mixed-type inhibitors in acidic media.     

Electrolytic removal of chromium rich PVD coatings from hardmetals substrates

The electrochemical behaviour of AlCrSiN coatings deposited on WC–Co substrates has been studied using potentiodynamic and potentiostatic polarization techniques in solutions consisting of 0.5 M H₂SO₄ and different concentrations of oxalic and citric acids. Polarization curves show that coatings are efficiently removed by applying current densities around 70 mA/cm² for 5 to 10 min. Both oxalic and citric acids act as corrosion inhibitors protecting the hardmetal substrate after the coating removal. In both cases the maximum inhibition efficiency is obtained for concentrations around 0.1 M. Corrosion protection can be associated to the adsorption of carboxylic groups onto the hardmetal substrate. The free energies calculated by applying the Langmuir equation to the corrosion currents are in the range of those found for physisorption phenomena. Electrolytes based on citric additions lead to higher adsorption constants (K_ads), which could explain their higher inhibition efficiency.     

Water soluble conducting polymer composite of polyvinyl alcohol and leucine: An effective acid corrosion inhibitor for mild steel

A new corrosion inhibitor namely poly(vinyl alcohol‐leucine) composite (PVAL) has been synthesized and its influence on corrosion inhibition of mild steel in 1 M hydrochloric acid solution has been studied by weight loss and potentiodynamic polarization techniques. The composite (PVAL) showed more than 95% inhibition efficiency (IE) at an optimum concentration of 0.6% by weight. The inhibition efficiency of inhibitor has been found to vary with inhibitor concentration, solution temperature, and immersion time. Various kinetic and thermodynamic parameters (E_a, ΔH_o, ΔS_o for corrosion and ΔG_ads, ΔH_ads, ΔS_ads for adsorption) reveal a strong interaction between inhibitor and mild steel surface. The negative values of ΔG_ads indicate the spontaneous adsorption of the inhibitor on mild steel surface. Potentiodynamic polarization studies showed PVAL as mixed type inhibitor. It inhibits mild steel corrosion by blocking the active sites of the metal. Electrochemical impedance spectroscopic (EIS) techniques were also used to investigate the mechanism of corrosion inhibition.     

Influence of iodide ions on corrosion of dual‐phase steel in sulfuric acid solution

Potassium iodide was studied for its corrosion inhibition property on the corrosion of dual‐phase steel in 0.5 M sulfuric acid at 25°C by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. Scanning electron microscopy was used to characterize the steel surface. The inhibition efficiency increases with the concentration of iodide ions. The thermodynamic parameters K_ads and ΔG⁰_ads are calculated and discussed. The probable inhibitive mechanism is proposed from the viewpoint of adsorption theory.     

Novel cationic gemini surfactants as corrosion inhibitors for carbon steel pipelines

In the present investigation novel cationic gemini surfactants namely: bis(p-(N,N,N-octyldimethylammonium bromide)benzylidene)benzene-1,4-diamine (I), bis(p-(N,N,N-decyldimethylammonium bromide)benzylidene)benzene-1,4-diamine (II), and bis(p-(N,N,N-dodecyldimethylammonium bromide)benzylidene)benzene-1,4-diamine (III) were synthesized, characterized, and tested as corrosion inhibitors for carbon steel in 1 M HCl solution. The corrosion inhibition efficiency was measured by using electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, and weight loss methods. The obtained results showed that, the synthesized inhibitors are excellent inhibitors for carbon steel in 1 M HCl solution. The inhibition efficiency decreased in the temperature range 30-40 °C and then increased in the temperature range 40-60 °C. The prepared inhibitors act as mixed inhibitors. Thermodynamic and activation parameters were discussed. Adsorption of the synthesized inhibitors was found to follow the Langmuir’s adsorption isotherm. Mixed physical and chemical adsorption mechanism is proposed. The morphology of carbon steel samples was investigated by scanning electron microscopy (SEM).