Investigation on performance of an integrated solid oxide fuel cell and absorption chiller tri-generation system

An integrated tri-generation system incorporating a solid oxide fuel cell (SOFC) and a double-effect water/Lithium Bromide absorption chiller is presented in this paper. The proposed tri-generation system can provide power, cooling or heating simultaneously with a typical gas produced from a gasication process. The system conguration and design are discussed, and the energy and mass balances are obtained through the matrix representation method and integrated into a simulation program by MATLAB soft package. The developed model comprises of three modules: SOFC module, exhaust combusting and HRSG module, and the absorption chiller module. Validation of the SOFC model is performed by comparison with a single tubular cell of Siemens-Westinghouse, and a specific case study of the system is presented. For parametric analysis, the fuel utilization ratio, fuel flow ratio and air inlet temperature are investigated and the results are discussed in detail.     

Performance analysis and optimization of a trigeneration process consisting of a proton-conducting solid oxide fuel cell and a LiBr absorption chiller

In this work, the trigeneration system, consisting of a proton-conducting solid oxide fuel cell (SOFC–H⁺) and a single-stage LiBr absorption chiller, was proposed. The SOFC–H⁺ and single-stage LiBr absorption chiller models were developed through Aspen Plus V10. From the sensitivity analysis, the results show that increases in temperature and fuel utilization can improve the performance of the SOFC–H⁺. Conversely, the air to fuel (A/F) molar ratio and pressure negatively affect the electrical efficiency and overall system efficiency. In the case of the absorption chiller, the coefficient of performance was increased and made stable according to a constant value when the generator temperature was increased from 90 to 100 °C. When the optimization was performed, it was found that the SOFC–H⁺ should be operated at 700 °C and 10 bar with fuel utilization of 0.8 and A/F molar ratio of 2 to achieve a maximum overall efficiency of 93.34%. For the energy and exergy analysis, a combined heat and power SOFC–H⁺ was found to have the highest energy and exergy efficiencies, followed by the trigeneration process. This indicates that the integration of the SOFC–H⁺ and LiBr absorption chiller is possible to efficiently produce electricity, heating and cooling.     

Fuel cell energy generation and recovery cycle analysis for residential application

Today’s concern regarding limited fossil fuel resources and their contribution to environmental pollution have changed the general trend to utilization of high efficiency power generation facilities like fuel cells. According to annual reducing capital cost of these utilities, their entrance to commercial level is completely expected. Hot exhaust gases of Solid Oxide Fuel Cells (SOFC) are potentially applicable in heat recovery systems. In the present research, a SOFC with the capacity of 215 kW has been combined with a recovery cycle for the sake of simultaneous of electric power, cooling load and domestic hot water demand of a hotel with 4600 m² area. This case study has been evaluated by energy and exergy analysis regarding exergy loss and second law efficiency in each component. The effect of fuel and air flow rate and also current density as controlling parameters of fuel cell performance have been studied and visual software for energy-exergy analysis and parametric study has been developed. At the end, an economic study of simultaneous energy generation and recovery cycle in comparison with common residential power and energy systems has been done. General results show that based on fuel lower heating value, the maximum efficiency of 83 percent for simultaneous energy generation and heat recovery cycle can be achieved. This efficiency is related to typical climate condition of July in the afternoon, while all the electrical energy, cooling load and 40 percent of hot water demand could be provided by this cycle. About 49 percent of input exergy can be efficiently recovered for energy requirements of building. Generator in absorption chiller and SOFC are the most destructive components of exergy in this system.     

固体氧化物燃料电池电热冷联供总能系统的分析

提出了一个由固体氧化物燃料电池和吸收式制冷机组成的电热冷联供总能系统,应用MATLAB软件包对总能系统进行了模拟分析,得到了燃料电池的电流密度、燃料流量、输出功率等参数对总能系统的影响,为高温燃料电池电热冷联供总能系统的设计与优化提供参考依据。     

Integration of a molten carbonate fuel cell with a direct exhaust absorption chiller

A high market value exists for an integrated high-temperature fuel cell-absorption chiller product throughout the world. While high-temperature, molten carbonate fuel cells are being commercially deployed with combined heat and power (CHP) and absorption chillers are being commercially deployed with heat engines, the energy efficiency and environmental attributes of an integrated high-temperature fuel cell-absorption chiller product are singularly attractive for the emerging distributed generation (DG) combined cooling, heating, and power (CCHP) market. This study addresses the potential of cooling production by recovering and porting the thermal energy from the exhaust gas of a high-temperature fuel cell (HTFC) to a thermally activated absorption chiller. To assess the practical opportunity of serving an early DG-CCHP market, a commercially available direct fired double-effect absorption chiller is selected that closely matches the exhaust flow and temperature of a commercially available HTFC. Both components are individually modeled, and the models are then coupled to evaluate the potential of a DG-CCHP system. Simulation results show that a commercial molten carbonate fuel cell generating 300 kW of electricity can be effectively coupled with a commercial 40 refrigeration ton (RT) absorption chiller. While the match between the two “off the shelf” units is close and the simulation results are encouraging, the match is not ideal. In particular, the fuel cell exhaust gas temperature is higher than the inlet temperature specified for the chiller and the exhaust flow rate is not sufficient to achieve the potential heat recovery within the chiller heat exchanger. To address these challenges, the study evaluates two strategies: (1) blending the fuel cell exhaust gas with ambient air, and (2) mixing the fuel cell exhaust gases with a fraction of the chiller exhaust gas. Both cases are shown to be viable and result in a temperature drop and flow rate increase of the gases before the chiller inlet. The results show that no risk of cold end corrosion within the chiller heat exchanger exists. In addition, crystallization is not an issue during system operation. Accounting for the electricity and the cooling produced and disregarding the remaining thermal energy, the second strategy is preferred and yields an overall estimated efficiency of 71.7%.     

Exergy and exergo-economic investigation of a novel hydrogen production and storage system via an integrated energy system

The main purpose of the current research work is to suggest a novel integrated multi-generation energy system and scrutinize 4E evaluation. This system consists of a solid oxide fuel cell, a PEM electrolyzer for hydrogen production, and an ejector-based absorption chiller for the coefficient of performance improvement. All parts of this system are verified with existing reports and papers. Effect of fuel cell current density, SOFC fuel cell temperature, absorption chiller evaporator temperature, and condenser temperature, and outlet turbine pressure has been investigated and reported. The effect of mentioned parameters on the exergy and cost rate has been considered. Data illustrate that the maximum exergy destruction rate belongs to the SOFC contributing 60% of the total exergy destruction rate of the system. Under the given condition of the system, the net produced power is about 200 kW with an exergy efficiency of 30.2% and thermal efficiency of 60.4%. At the considered condition the total cost rate of the system is estimated about 22.29 $/hr. The results of the present work provide a scientific base for designing poly-generation systems with high efficiency and reasonable cost rate.     

Thermodynamic modeling of direct internal reforming solid oxide fuel cells operating with syngas

In this paper a direct internal reforming solid oxide fuel cell (DIR-SOFC) is modeled thermodynamically from the energy point of view. Syngas produced from a gasification process is selected as a fuel for the SOFC. The modeling consists of several steps. First, equilibrium gas composition at the fuel channel exit is derived in terms mass flow rate of fuel inlet, fuel utilization ratio, recirculation ratio and extents of steam reforming and water–gas shift reaction. Second, air utilization ratio is determined according to the cooling necessity of the cell. Finally, terminal voltage, power output and electrical efficiency of the cell are calculated. Then, the model is validated with experimental data taken from the literature. The methodology proposed is applied to an intermediate temperature, anode-supported planar SOFC operating with a typical gas produced from a pyrolysis process. For parametric analysis, the effects of recirculation ratio and fuel utilization ratio are investigated. The results show that recirculation ratio does not have a significant effect for low current density conditions. At higher current densities, increasing the recirculation ratio decreases the power output and electrical efficiency of the cell. The results also show that the selection of the fuel utilization ratio is very critical. High fuel utilization ratio conditions result in low power output and air utilization ratio but higher electrical efficiency of the cell.     

Thermodynamic analysis of a new combined cooling, heat and power system driven by solid oxide fuel cell based on ammonia-water mixture

Although a solid oxide fuel cell combined with a gas turbine (SOFC-GT) has good performance, the temperature of exhaust from gas turbine is still relatively high. In order to recover the waste heat of exhaust from the SOFC-GT to enhance energy conversion efficiency as well as to reduce the emissions of greenhouse gases and pollutants, in this study a new combined cooling, heat and power (CCHP) system driven by the SOFC is proposed to perform the trigeneration by using ammonia-water mixture to recover the waste heat of exhaust from the SOFC-GT. The CCHP system, whose main fuel is methane, can generate electricity, cooling effect and heat effect simultaneously. The overall system performance has been evaluated by mathematical models and thermodynamic laws. A parametric analysis is also conducted to examine the effects of some key thermodynamic parameters on the system performance. Results indicate that the overall energy conversion efficiency exceeds 80% under the given conditions, and it is also found that the increasing the fuel flow rate can improve overall energy conversion efficiency, even though both the SOFC efficiency and electricity efficiency decrease. Moreover, with an increased compressor pressure ratio, the SOFC efficiency, electricity efficiency and overall energy conversion efficiency all increase. Ammonia concentration and pressure entering ammonia-water turbine can also affect the CCHP system performance.     

Design and analysis of a waste gasification energy system with solid oxide fuel cells and absorption chillers

Energy saving is an open point in most European countries where energy policies are oriented to reduce the use of fossil fuels, greenhouses emissions and energy independence, and to increase the use of renewable energies. In the last several years, new technologies have been developed and some of them received subsidies to increase installation and reduce cost. This article presents a new sustainable trigeneration system (power, heat and cool) based on a solid oxide fuel cell (SOFC) system integrated with an absorption chiller for special applications such as hotels, resorts, hospitals, etc. with a focus on plant design and performance. The proposal system is based on the idea of gasifying the municipal waste, producing syngas serving as fuel for the trigeneration system. Such advanced system when improved is thus self-sustainable without dependency on net grid, district heating and district cooling. Other advantage of such waste to energy system is waste management, less disposal to sanitary landfills, saving large municipal fields for other human activity and considerable less environmental impact. Although plant electrical efficiency of such system is not significant but fuel utilization factor along with free fuel, significant less pollutant emissions and self-sustainability are importance points of the proposed system. It is shown that the energy efficiency of such small tri-generation system is more than 83% with net power of 170 kW and district energy of about 250 kW.     

Performance evaluation of high-efficiency SOFC-PEMFC hybrid system fueled by liquid ammonia

The liquid ammonia-fueled SOFC-PEMFC (solid oxide fuel cell-proton exchange membrane fuel cell) hybrid system is studied, and the influence of three factors on the energy efficiency of the system is analyzed. The results show that when the SOFC fuel utilization rate gradually increases, the maximum power of the hybrid system is 1277.85 kW, the total electrical efficiency of the system can reach 62.55%, the combined cooling and power (CCP) efficiency is the highest 69.25%, and the thermoelectric efficiency is gradually increased to 93.19%. When the SOFC operating temperature gradually increases, the electrical efficiency of the hybrid system is the highest 62.72%, the CCP efficiency is 69.41%, and the thermoelectric efficiency is basically maintained at about 90%. When the SOFC operating pressure gradually increases, the total power of the system is up to 1352.19 kW, the electrical efficiency and CCP efficiency of the system are about 60%, and the thermoelectric efficiency of the system is basically maintained between 88% and 95%.     

固体氧化物燃料电池与燃气轮机联合发电系统模拟研究

固体氧化物燃料电池(SOFC)是一种高效低污染的新型能源。建立了以天然气为燃料的固体氧化物燃料电池和燃气轮机(GT)联合发电系统的计算模型,并对具体系统进行计算。结果表明：SOFC与GT组戍的联合发电系统,发电效率可达68％(LHV);加上利用的余热,整个系统的能量利用率可以超过80％。文中还分析了SOFC的工作压力、电流密度等参数对系统性能的影响,提高工作压力,可以增加电池发电量,提高系统的发电效率;而电流密度的增大将使SOFC及整个系统的发电量降低。     

Thermodynamic modeling and exergy investigation of a hydrogen-based integrated system consisting of SOFC and CO2 capture option

The current study deals with the thermodynamic modeling of an innovative integrated plant based on solid oxide fuel cell (SOFC) with liquefied natural gas (LNG) cold energy supply. For the suggested innovative plant the energy, and exergy simulations are fully extended and the plant comprehensively analyzed. According to mathematical simulations of the proposed plant, a MATLAB code has been extended. The results indicate that under considered initial conditions, the efficiencies of SOFC and net power generation calculated 58% and 78%, respectively and the CO₂-capture rate is obtained 79 kg/h. This study clearly shows that the integrated system reached high efficiency while having zero emissions. In addition, the efficiencies and net amount of power generation, cooling or heating output and SOFC power generation are discussed in detail as a function of different variables such utilization factor, air/fuel ratio, or SOFC inlet temperature. For enhancing the power production efficiency of SOFC, the net electricity, and CCHP exergy efficiency the plant should run in higher utilization factor and lower air/fuel ration also it's important to approximately set SOFC temperature to its ideal temperature.     

Energy,exergy and exergo-environmental impact assessment of a solid oxide fuel cell coupled with absorption chiller & cascaded closed loop ORC for multi-generation

A novel solid oxide fuel cell (SOFC) multigeneration system fueled by biogas derived from agricultural waste (maize silage) is designed and analyzed from the view point of energy and exergy analysis. The system is proposed in order to limit the greenhouse gas emissions as it uses a renewable energy source as a fuel. Electricity, domestic hot water, hydrogen and cooling load are produced simultaneously by the system. The system includes a solid oxide fuel cell; which is the primary mover, a biogas digester subsystem, a cascaded closed loop organic Rankine cycle, a single effect LiBr-water absorption refrigeration cycle, and a proton exchange membrane electrolyzer subsystem. The proposed cascaded closed-loop ORC cycle is considered as one of the advanced heat recovery technologies that significantly improve thermal efficiency of integrated systems. The thermal performance of the proposed system is observed to be higher in comparison to the simple ORC and the recuperated ORC cycles. The integration of a splitter to govern the flue gas separation ratio is also introduced in this study to cater for particular needs/demands. The separation ratio can be used to vary the cooling load or the additional power supplied by the ORC to the system. It is deduced that net electrical power, cooling load, heating capacity of the domestic hot water and total energy and exergy efficiency are 789.7 kW, 317.3 kW, 65.75 kW, 69.86% and 47.4% respectively under integral design conditions. Using a parametric approach, the effects of main parameters on the output of the device are analyzed. Current density is an important parameter for system performance. Increasing the current density leads to increased power produced by the system, decreased exergy efficiency in the system and increased energy efficiency. After-burner, air and fuel heat exchangers are observed to have the highest exergy destruction rates. Lower current density values are desirable for better exergy-based sustainability from the exergetic environmental impact assessment. Higher current density values have negative effect on the environment.     

The effect of fuel feeding method on performance of SOFC–PEFC system

We evaluate two kinds of solid-oxide-fuel-cell (SOFC)–polymer-electrolyte-fuel-cell (PEFC) combined systems by numerical simulation to investigate the effect of the fuel feeding method. In one, fuel for the system is reformed by using exhaust heat from the SOFC and is separately supplied to the SOFC and PEFC (parallel SOFC–PEFC system). In the other, fuel is fed to the SOFC first and then SOFC exhaust fuel is fed to the PEFC (series SOFC–PEFC system). The quality of the fuel gas in the SOFC is better in the latter system, whereas the quality of the fuel gas in the PEFC is better in the former. We demonstrate that larger PEFC output can be obtained in the parallel SOFC–PEFC system, since more steam, which is included in the SOFC anode exhaust gas, can be used for the reforming of the fuel for the PEFC. We show that the series SOFC–PEFC system provides higher electrical efficiency because the fuel gas quality has a stronger influence on the electromotive force in the SOFC than in the PEFC.     

Effects of gas recycle on performance of solid oxide fuel cell power systems

An energy analysis of solid oxide fuel cell (SOFC) power systems with gas recycles fed by natural gas is carried out. Simple SOFC system, SOFC power systems with anode and cathode gas recycle respectively and SOFC power system with both anode and cathode gas recycle are compared. Influences of reforming rate, air ratio and recycle ratio of electrode exhaust gas on performance of SOFC power systems are investigated. Net system electric efficiency and cogeneration efficiency of these power systems are given by a calculation model. Results show that internal reforming SOFC power system can achieve an electrical efficiency of more than 44% and a system cogeneration efficiency including waste heat recovery of 68%. For SOFC power system with anode gas recycle, an electrical efficiency is above 46% and a cogeneration efficiency of 88% is obtained. In the case of cathode gas recycle, an electrical efficiency and a cogeneration efficiency is more than 51% and 78% respectively. Although SOFC system with both anode and cathode gas is more complicated, the electrical efficiency of it is close to 52%.     

Thermodynamic analysis of an SOFC–GT–ORC integrated power system with liquefied natural gas as heat sink

To recover the waste heat from solid oxide fuel cell (SOFC) and improve the overall electrical efficiency, a new integrated power system driven by SOFC is proposed to achieve the cascade energy utilization. This system integrates an SOFC–GT system with an organic Rankine cycle (ORC) using liquefied natural gas (LNG) as heat sink to recover the cryogenic energy of LNG. Based on the mathematical model, a parametric analysis is conducted to examine the effects of some key thermodynamic parameters on the system performance. The results indicate that the overall electrical efficiency of 67% can be easily achieved for the current system, which can be further improved with parametric optimization. An increase in fuel flow rate of SOFC can raise the net power output, but it has a negative effect on SOFC and overall electrical efficiency. The compressor pressure ratio contributes to an increase in SOFC and overall electrical efficiency, which are contrary to the effects of air flow rate and steam-to-carbon ratio. Under the given conditions, compared with the Kalina sub-system, the ORC sub-system produces 12.6% more power output by utilizing the cryogenic energy of LNG with simple configuration.     

Exergy analysis of an integrated solid oxide fuel cell and organic Rankine cycle for cooling, heating and power production

The study examines a novel system that combined a solid oxide fuel cell (SOFC) and an organic Rankine cycle (ORC) for cooling, heating and power production (trigeneration) through exergy analysis. The system consists of an SOFC, an ORC, a heat exchanger and a single-effect absorption chiller. The system is modeled to produce a net electricity of around 500 kW. The study reveals that there is 3-25% gain on exergy efficiency when trigeneration is used compared with the power cycle only. Also, the study shows that as the current density of the SOFC increases, the exergy efficiencies of power cycle, cooling cogeneration, heating cogeneration and trigeneration decreases. In addition, it was shown that the effect of changing the turbine inlet pressure and ORC pump inlet temperature are insignificant on the exergy efficiencies of the power cycle, cooling cogeneration, heating cogeneration and trigeneration. Also, the study reveals that the significant sources of exergy destruction are the ORC evaporator, air heat exchanger at the SOFC inlet and heating process heat exchanger.     

Energy analysis of a trigeneration plant based on solid oxide fuel cell and organic Rankine cycle

In this study, energy analysis of a trigeneration plant based on solid oxide fuel cell (SOFC) and organic Rankine cycle (ORC) is conducted. The physical and thermodynamic elements of the plant include an SOFC, an ORC, a heat exchanger for the heating process and a single-effect absorption chiller for cooling. The results obtained from this study show that there is at least a 22% gain in efficiency using the trigeneration plant compared with the power cycle (SOFC and ORC). The study also shows that the maximum efficiency of the trigeneration plant is 74%, heating cogeneration is 71%, cooling cogeneration is 57% and net electricity is 46%. Furthermore, it is found that the highest net power output that can be provided by the trigeneration plant considered in this study is 540 kW and, the highest SOFC-AC power is 520 kW. The study reveals that the inlet pressure of the turbine has an insignificant effect on the efficiency. The study also examines the effect of both the SOFC current density and the SOFC inlet flow temperature on the cell voltage and voltage loss.     

A performance analysis of integrated solid oxide fuel cell and heat recovery steam generator for IGFC system

Solid oxide fuel cell (SOFC) is a promising technology for electricity generation. Sulfur-free syngas from a gas-cleaning unit serves as fuel for SOFC in integrated gasification fuel cell (IGFC) power plants. It converts the chemical energy of fuel gas directly into electric energy, thus high efficiencies can be achieved. The outputs from SOFC can be utilized by heat recovery steam generator (HRSG), which drives the steam turbine for electricity production. The SOFC stack model was developed using the process flow sheet simulator Aspen Plus, which is of the equilibrium type. Various ranges of syngas properties gathered from different literature were used for the simulation. The results indicate a trade-off efficiency and power with respect to a variety of SOFC inputs. The HRSG located after SOFC was included in the current simulation study with various operating parameters. This paper describes IGFC power plants, particularly the optimization of HRSG to improve the efficiency of the heat recovery from the SOFC exhaust gas and to maximize the power production in the steam cycle in the IGFC system. HRSG output from different pressure levels varies depending on the SOFC output. The steam turbine efficiency was calculated for measuring the total power plant output. The aim of this paper is to provide a simulation model for the optimal selection of the operative parameters of HRSG and SOFC for the IGFC system by comparing it with other models. The simulation model should be flexible enough for use in future development and capable of predicting system performance under various operating conditions.     

Solid oxide fuel cell/gas turbine trigeneration system for marine applications

Shipping contributes 4.5% to global CO₂ emissions and is not covered by the Kyoto Agreement. One method of reducing CO₂ emissions on land is combined cooling heating and power (CCHP) or trigeneration, with typical combined thermal efficiencies of over 80%. Large luxury yachts are seen as an ideal entry point to the off-shore market for this developing technology considering its current high cost.This paper investigates the feasibility of combining a SOFC-GT system and an absorption heat pump (AHP) in a trigeneration system to drive the heating ventilation and air conditioning (HVAC) and electrical base-load systems. A thermodynamic model is used to simulate the system, with various configurations and cooling loads. Measurement of actual yacht performance data forms the basis of this system simulation.It is found that for the optimum configuration using a double effect absorption chiller in Ship 1, the net electric power increases by 47% relative to the electrical power available for a conventional SOFC-GT-HVAC system. This is due to more air cooled to a lower temperature by absorption cooling; hence less electrical cooling by the conventional HVAC unit is required. The overall efficiency is 12.1% for the conventional system, 34.9% for the system with BROAD single effect absorption chiller, 43.2% for the system with double effect absorption chiller. This shows that the overall efficiency of a trigeneration system is far higher when waste heat recovery happens.The desiccant wheel hardly reduces moisture from the outdoor air due to a relative low mass flow rate of fuel cell exhaust available to dehumidify a very large mass flow rate of HVAC air, Hence, desiccant wheel is not recommended for this application.