Ni–P and Ni–Co–P coated aluminum alloy 5251 substrates as metallic bipolar plates for PEM fuel cell applications

This study is aimed to replace graphite bipolar plates in PEM fuel cells with surface modified aluminum alloy. To improve the surface characteristics of aluminum alloy 5251 (AA5251) substrate, Ni–P and Ni–Co–P coatings were deposited using electroless and electroplating deposition techniques [power supply and chronoamperometry]. Surface morphology and chemical composition of prepared coatings have been investigated using scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) techniques. The corrosion behaviour of Ni–P and Ni–Co–P coated AA5251 was studied in (0.5 M H₂SO₄ + 2 ppm HF) solution by potentiodynamic polarization technique. Lower corrosion current densities and more positive corrosion potentials were gained after coating AA5251 with Ni–P and Ni–Co–P deposits. Much better corrosion resistance was shown by coatings containing cobalt. Potentiostatic tests were carried out at +160 mV (MMS) in air-saturated solution to simulate cathode environment in PEM fuel cells. The current density of Ni–Co–P (1:1)/AA5251 was stabilized at a value lowered by 4 times relative to that at bare AA5251 substrate. Interfacial contact resistance values between coated substrates and carbon paper were measured. Ni–P and Ni–Co–P coatings prepared by electroless method showed ICR values, twice that at ones prepared by electroplating power supply technique.     

Experimental fouling investigation with electroless Ni–P coatings

Advanced fouling mitigation techniques include approaches to increase the duration of the induction period and/or to decrease the fouling rate during the deposition process. One such technique is to generate heat transfer surfaces with high repulsive forces to make them less attractive to the deposition of dissolved or suspended matter. The present work investigates and compares different electroless Ni–P coatings with or without boron-nitride (BN). The incorporation of boron-nitride into Ni–P coatings increases the electron donor component of surface energy which in turn reduces the propensity of the coating to fouling. A systematic set of fouling runs has been conducted to investigate the influence of these coatings on the interaction energies between CaSO₄ deposits and modified surfaces. The results show that the Ni–P coatings with Boron-nitride exhibit excellent anti-fouling behaviour compared to pure Ni–P coatings or untreated stainless steel surfaces. Surfaces having a higher electron donor component in case of Ni–P–BN produce a higher repulsive energy which causes the adhesion force between the surface and deposits to decrease. A simultaneous set of reproducibility and cleanability experiments, however, reveals that the observed surface properties of the investigated coatings are prone to significant aging after each fouling run, leading to poor abrasion resistance.     

Facile synthesis of highly active monolithic water-separated W-doped Ni–Fe–P catalysts

A new type of highly active and cost-effective nanoporous W-doped Ni–Fe–P catalyst on nickel foam (NF) was synthesized by a facile electroless plating method. The W-doped Ni–Fe–P/NF catalysts exhibit extraordinary catalytic activity for hydrogen evolution reaction (HER) in alkaline media, capable of yielding a current density of −10 mA cm⁻² at an overpotential of only 68 mV. Furthermore, the catalysts also show efficient activity towards oxygen evolution reaction (OER) with an overpotential of 210 mV at j = 10 mA cm⁻² as well. The W-doped Ni–Fe–P/NF electrocatalyst exhibits a long-term durability over 13 h test.     

Ti–Ni alloys as MH electrodes in Ni–MH accumulators

In hydrogen solid–gas reaction at 300 K and 1 bar, the hydrogen content for Ti_3.87Ni_1.73Fe_0.7O_x (0.2≤ × ≤0.8) alloys was in range 1.93–0.05 (Cwt.H,%), and discharge capacity of 360–235 A h/kg was achieved accordingly. The ΔHH₂$\Delta H_{{\text{H}}_2}$ and ΔSH₂$\Delta S_{{\text{H}}_2}$ values of −32.29 kJ mol⁻¹ and −111.04 J mol⁻¹ K⁻¹, respectively, for Ti_3.87Ni_1.73Fe_0.7O_0.5 alloy were obtained using experimental PCT relations, where hysteresis effect was only slightly visible. The half-cell potentials (vs. Hg/HgO) of metal hydride (MH) electrodes based on Ti_3.87Ni_1.73Fe_0.7O_x (0.2≤ ×≤ 0.8) alloys were calculated.     

Hydrogen absorption characteristics of mechanically alloyed Ti–Zr–Ni and Ti–V–Ni powders

A first investigation into the production of amorphous and nanostructured Ti-based alloys with nominal compositions Ti_41.5Zr_41.5Ni₁₇, Ti₆₁Zr₂₂Ni₁₇, Ti_41.5V_41.5Ni₁₇ and Ti₆₁V₂₂Ni₁₇ by mechanical alloying (MA) technique is presented. This technique was adopted to produce alloys' powders with high fresh surface area that were active for hydrogen storage. Hydrogen absorption characteristics and structure changes in the alloys after hydrogenation were investigated. Gas phase hydrogenation of the Ti–Zr–Ni alloys, at 573 K and an initial hydrogen pressure of 2 MPa, exhibited good hydriding properties and started at a maximal rate without induction period with a hydrogenation capacity up to 1.2 wt%. However, hydriding of Ti–V–Ni alloys at the same conditions exhibited slower rates. The Ti₆₁V₂₂Ni₁₇ composition showed high hydrogen absorption capacity of 1.8 wt% and exceeded 4 wt% at 345 K. In addition, the Ti–V–Ni alloys showed structure stability after hydrogenation and retained the amorphous structure.     

Single atom iron carbons supported Pd–Ni–P nanoalloy as a multifunctional electrocatalyst for alcohol oxidation

Exploring high-performance and multifunctional electrocatalysts for alcohols oxidation is the key to develop alkaline fuel cells. Herein, we prepared a novel palladium-nickel-phosphorus catalyst supported on single atom iron carbons (SAICs) with different diameter sizes (1000 nm, 200 nm, 100 nm, 50 nm, and 20 nm), which were synthesized by direct carbonization of Fe-doped Zeolitic Imidazolate Framework-8 (ZIF-8). Electrochemical tests reveal that the as-prepared PdNiP/50nmSAIC exhibited excellent electrooxidation activity and stability to the various alcohols (methanol, glycerol, and especially ethylene glycol) electrooxidation in the alkaline solution, which is much higher than that of commercial Pd/C and other advanced Pd-based catalysts. Meanwhile, the rotating disk electrode (RDE) and CO-stripping results proves that PdNiP/50nmSAIC possesses a faster kinetic process of ethylene glycol oxidation and enhanced anti-CO poisoning ability. Our efforts provide a new strategy for the development of MOFs-derived multielement electrocatalyst with excellent activity and stability, and a bright future for alcohol oxidation.     

Microstructure and electrochemical properties of Zr–Ti–V–Ni–Mn–LM alloys for application in Ni–MH secondary battery

A series of multi-component Zr_1−xTi_xV_0.4Ni_1.2Mn_0.4LM_y (x=0.3, 0.4; y=0.0,0.02,0.05,0.1,0.2,0.3, LM; lantanum-rich-mischmetal) alloys are prepared and their crystal structure and P–C–T curves are analyzed. The alloys have been modified by adding LM and their gaseous and electrochemical hydrogenation properties are studied to find out the effect of LM elements. Also, the second phase and initial activation performance are investigated. The Zr_1−xTi_xV_0.4Ni_1.2Mn_0.4LM_y (x=0.3,0.4; y=0.0,0.02,0.05,0.1,0.2,0.3) alloys have C14 Laves phase hexagonal structure, so the volume expansion ratio of lattice parameters with LM has increased. As the amount of LM in alloy has increased, correspondingly the second phase is also increased. The second phase is LM, Ti and V-rich. The second phase improve the activation of La-rich misch-metal, and also the concentration of elements Ti, V〉LM〉 matrix in alloys.The addition of LM in Zr_1−xTi_xV_0.4Ni_1.2Mn_0.4LM_y (x=0.3, 0.4) alloys have increased the activation rate and hydrogen storage capacity significantly, but the plateau pressure and the discharge capacity have been decreased due to the formation of second phase. For more Zr in electrode alloys, the activation of rate becomes slow.     

Evaluation of Pt–Ru–Ni and Pt–Sn–Ni catalysts as anodes in direct ethanol fuel cells

In this study, the electrooxidation of ethanol on carbon supported Pt–Ru–Ni and Pt–Sn–Ni catalysts is electrochemically studied through cyclic voltammetry at 50 °C in direct ethanol fuel cells. All electrocatalysts are prepared using the ethylene glycol-reduction process and are chemically characterized by energy-dispersive X-ray analysis (EDX). For fuel cell evaluation, electrodes are prepared by the transfer-decal method. Nickel addition to the anode improves DEFC performance. When Pt₇₅Ru₁₅Ni₁₀/C is used as an anode catalyst, the current density obtained in the fuel cell is greater than that of all other investigated catalysts. Tri-metallic catalytic mixtures have a higher performance relative to bi-metallic catalysts. These results are in agreement with CV results that display greater activity for PtRuNi at higher potentials.     

One-step synthesis of amorphous Ni–Fe–P alloy as bifunctional electrocatalyst for overall water splitting in alkaline medium

Design of inexpensive and highly efficient bifunctional electrocatalyst is paramount for overall water splitting. In this study, amorphous Ni–Fe–P alloy was successfully synthesized by one-step direct-current electrodeposition method. The performance of Ni–Fe–P alloy as a bifunctional electrocatalyst toward both hydrogen evolution reaction (HER) and the oxygen evolution reaction (OER) was evaluated in 30 wt% KOH solution. It was found that Ni–Fe–P alloy exhibits excellent HER and OER performances, which delivers a current density of 10 mA cm^?2 at overpotential of ～335 mV for HER and ～309 mV for OER with Tafel slopes of 63.7 and 79.4 mV dec^?1, respectively. Moreover, the electrolyzer only needs a cell voltage of ～1.62 V to achieve 10 mA cm^?2 for overall water splitting. The excellent electrocatalytic performance of Ni–Fe–P alloy is attributed to its electrochemically active constituents, amorphous structure, and the conductive Cu Foil.     

Fe–P and Fe–P–Pt co-deposits as hydrogen electrodes in alkaline solution

Fe–P and Fe–P–Pt alloys for use as electrodes for alkaline water electrolysis are prepared by an electroplating technique which employs an acidic complex bath solution. After heat treatment, the plated alloys act as effective electrocatalytic materials by lowering the hydrogen overpotential sufficiently. The improved electrocatalytic activity is due to an increase in effective surface area, a change in surface features upon heat treatment, and the presence of traces of platinum. Electrodes of the plated alloys are stable even in a highly corrosive electrolytic medium (6 M KOH).     

Photocatalytic hydrogen production enhancement of Z-Scheme CdS quantum dots/Ni2P/Black Ti3+–TiO2 nanotubes with dual-functional Ni2P nanosheets

The Z-Scheme CdS quantum dots/Ni₂P/Black Ti³⁺–TiO₂ nanotubes with dual-functional Ni₂P nanosheets are fabricated by a continuously electrospinning-annealing/reduction-chemical deposition method, there, the TiO₂ nanotubes are fabricated via electrospinning, subsequently, the 2D Ni₂P lamellas grow on the surface of nanotubes and the Ti³⁺/O_v ions are introduced by reduction, then CdS QDs are deposited on the surface of Ni₂P lamellas. Evaluated by the photocatalytic hydrogen production, the photocatalytic performance of Z-Scheme CdS QDs/Ni₂P/B–TiO₂(~3303.85 μmol/g h) exhibits an obvious enhancement of about ~70 folds than unmodified TiO₂. The main reasons for the HER enhancement are ascribed to that the Pt-like behavior 2D Ni₂P and Ti³⁺ ions can accelerate the photo-generated electrons diffusing into water and reduce H₂ activation barrier, the Z-Scheme heterojunction can accelerate the separating and transferring of photo-generated charge carriers, the O_v ions and hollow nanotubes can increase solar utilization, which can be supported by the electrochemical measurements.     

Amorphous NiFe–OH/Ni–Cu–P supported on self-supporting expanded graphite sheet as efficient bifunctional electrocatalysts for overall water splitting

With the serious intensification of energy shortage and greenhouse effect, people begin to look for the sustainable energy sources to replace fossil energy sources. Herein, self-supporting expanded graphite sheet (SSEGS) was developed as an ideal catalyst support through electrochemically intercalating flexible graphite sheet in alkaline solution. Electroless deposition was employed to synthesize Ni–Cu–P alloy on SSEGS and then an amorphous NiFe hydroxide/Ni–Cu–P/SSEGS (NiFe–OH/Ni–Cu–P/SSEGS) composite catalyst was further constructed through electrodeposition. Benefitting from the unique structural advantage of SSEGS and the synergistic effect between two amorphous Ni-based materials (Ni–Cu–P alloy and NiFe–OH), the resulting electrode exhibited superior bifunctional electrocatalytic performance in 1 M KOH. For H₂ evolution reaction and O₂ evolution reaction, the NiFe–OH/Ni–Cu–P/SSEGS composite catalyst could reach 10 mA cm⁻² at low overpotentials of 75 and 240 mV, respectively. Remarkably, the two-electrode system driven by NiFe–OH/Ni–Cu–P/SSEGS as the anode and cathode could afford 10 mA cm⁻² at a low cell voltage of 1.56 V vs. RHE. And after the 12 h stability test, the cell voltage at 10 mA cm⁻² increased by only 7 mV, indicating that the two-electrode system had excellent stability. The preparation of NiFe–OH/Ni–Cu–P/SSEGS material with superior bifunctional electrocatalytic performance has a significance influence to the development and expansion of hydrogen production technology.     

Influence of Pd addition on the electrochemical performance of Mg–Ni–Ti–Al-based metal hydride for Ni–MH batteries

Amorphous Mg_0.9Ti_0.1NiAl_0.05 and Mg_0.9Ti_0.1NiAl_0.05Pd_0.1 alloys were prepared by high energy ball milling and evaluated as metal hydride electrodes for Ni–MH batteries. The Mg_0.9Ti_0.1NiAl_0.05Pd_0.1 alloy showed a much higher cycle life with a capacity retention of 72% after 100 cycles (C_100th = 288 mAh g⁻¹) compared to 26% for the Pd-free alloy (C_100th = 117 mAh g⁻¹). This was mainly attributed to the improvement of the alloy oxidation resistance in KOH electrolyte with Pd addition, as confirmed by cyclic voltammetry experiments and X-ray diffraction analyses on cycled electrodes. In addition, in situ acoustic emission (AE) measurements revealed that the energy of the AE signals related to the particle cracking is lower for the Mg_0.9Ti_0.1NiAl_0.05Pd_0.1 electrode, suggesting that the cracks are smaller in size than with the Pd-free alloy. The Mg_0.9Ti_0.1NiAl_0.05Pd_0.1 electrode also displayed a higher discharge rate capability than the Mg_0.9Ti_0.1NiAl_0.05 electrode. On the basis of their respective electrochemical pressure–composition isotherm, it was shown that the presence of Pd in the alloy decreases the thermodynamic stability of the metal hydride. Through a comparative analysis of discharge polarization curves, it was also shown that Pd addition decreases substantially the H-diffusion resistance in the alloy whereas its positive effect on the charge-transfer resistance is limited.     

Boosting hydrogen evolution activity and durability of Pd–Ni–P nanocatalyst via crystalline degree and surface chemical state modulations

Developing efficient, durable, and economical electro-catalysts for large-scale commercialization of hydrogen evolution (HER) is still challenging. Herein, we report for the first time, to the best of our knowledge, a Pd-based ternary metal phosphide as an active and stable HER catalyst. The face-centered-cubic Pd–Ni–P nanoparticles (NPs) annealed at 400 °C show the best HER activity with a low overpotential of 32 mV to realize a current density of 10 mA cm⁻² and a high mass activity of 1.23 mA μg⁻¹_Pd, superior to Pd NPs, Pd–P NPs, Pd–Ni NPs, and Pd–Ni–P NPs annealed under different temperatures. Moreover, this catalyst is also highly stable during 20 h of continuous electrolysis. Notably, the easily fabricated Pd–Ni–P NPs are among the most active Pd-based HER catalysts. This work indicates that Pd-based metal phosphides could be potentially applied as a type of practical HER catalyst and might inform the fabrication of analogous materials for hydrogen-related applications.     

Electrochemical hydrogen storage performance of Mg–Ti–Zr–Ni alloys

Mg_1.5Ti_0.5−xZr_xNi (x = 0, 0.1, 0.2, 0.3, 0.4), Mg_1.5Ti_0.3Zr_0.1Pd_0.1Ni and Mg_1.5Ti_0.3Zr_0.1Co_0.1Ni alloys were synthesized by mechanical alloying and their electrochemical hydrogen storage characteristics were investigated. X-ray diffraction studies showed that all the replacement elements (Ti, Zr, Pd and Co) perfectly dissolved in the amorphous phase and Zr facilitated the amorphization of the alloys. When the Zr/Ti ratio was kept at 1/4 (Mg_1.5Ti_0.4Zr_0.1Ni alloy), the initial discharge capacity of the alloy increased slightly at all the ball milling durations. The further increase in the Zr/Ti ratio resulted in reduction in the initial discharge capacity of the alloys. The presence of Zr in the Ti-including Mg-based alloys improved the cyclic stability of the alloys. This action of Zr was attributed to the less stable and more porous characteristics of the barrier hydroxide layer in the presence of Zr due to the selective dissolution of the disseminated Zr-oxides throughout the hydroxide layer on the alloy surface. Unlike Co, the addition of Pd into the Mg–Ti–Zr–Ni type alloy improved the alloy performance significantly. The positive contribution of Pd was assumed to arise from the facilitated hydrogen diffusion on the electrode surface in the presence of Pd. As the Zr/Ti atomic ratio increased, the charge transfer resistance of the alloy decreased at all the depths of discharges. Co and Pd were observed to increase the charge transfer resistance of the Mg–Ti–Zr–Ni alloys slightly.     

Hydrogen storage properties of Nb–Hf–Ni ternary alloys

The hydrogen storage properties of Nb_xHf_(1−x)/2Ni_(1−x)/2 (x = 15.6, 40) alloys were investigated with respect to their hydrogen absorption/desorption, thermodynamic, and dynamic characteristics. The PCT curves show that all the specimens can absorb hydrogen at 303 K, 373 K, 423 K, 473 K, 523 K, 573 K, and 673 K, but they couldn't desorb hydrogen below 373 K. The maximum hydrogen absorption capacity reaches 1.23 wt.% for Nb_15.6Hf_42.2Ni_42.2 and 1.48 wt.% for Nb₄₀Hf₃₀Ni₃₀ at 303 K at a pressure of 3 MPa. When the temperature was increased, the hydrogen absorption capacities significantly decreased. However, the hydrogen equilibrium pressure increased. When the temperature exceeded 523 K, the hydrogen equilibrium pressure disappeared. When niobium content was increased, the kinetic properties of hydrogen absorption/desorption improved. The results from the microstructure analysis show that both alloys consist of the BCC Nb-based solid solution phase, the B_f-HfNi intermetallic phase, and the eutectic phase {B_f-HfNi + BCC Nb-based solid solution}. When the Nb content was increased, the volume fraction and Nb content in the Nb-based solid solution phase increased. Thus, the improved kinetics is related to the increase in the primary BCC Nb-based solid solution in the Nb₄₀Hf₃₀Ni₃₀ alloy. The kinetic mechanisms of hydrogen absorption/desorption in these two alloys are found to obey the chemical reaction mechanism at all temperatures tested.     

Hydrogenation and electrochemical studies of La–Mg–Ni alloys

La–Mg–Ni alloys are potential candidates for hydrogen storage materials. In this study, mechanical alloying with subsequent annealing under an argon atmosphere at 973 K for 0.5 h, were used to produce La_2-xMg_xNi₇ alloys (x = 0, 0.25, 0.5, 0.75, 1). Shaker type ball mill was used. An objective of the present study was to investigate an influence of amount of Mg in alloy on electrochemical, hydrogenation and dehydrogenation properties of La–Mg–Ni materials. X-ray diffraction analyses revealed formation of material with multi-phase structure. Obtained materials were studied by a conventional Sievert's type device at 303 K. It was observed that electrochemical discharge capacity and gaseous hydrogen storage capacity of La–Mg–Ni alloys increases with Mg content to reach maximum for La_1.5Mg_0.5Ni₇ alloy. Moreover, all of La–Mg–Ni alloys were characterized by improved hydrogen sorption kinetics in comparison to La–Ni alloy.     

Polymer Ni–MH battery based on PEO–PVA–KOH polymer electrolyte

An alkaline polymer electrolyte film has been prepared by a solvent-casting method. Poly(vinyl alcohol), PVA is added to improve the ionic conductivity of the electrolyte. The ionic conductivity increases from 10⁻⁷ to 10⁻² S cm⁻¹ at room temperature when the weight percent ratio of poly(ethylene oxide), PEO to PVA is increased from 10:0 to 5:5. The activation energy of the ionic conductivity for the PEO–PVA–KOH polymer electrolyte is 3–8 kJ mol⁻¹. The properties of the electrolyte film are characterized by a wide variety of techniques and it is found that the film exhibits good mechanical stability and high ionic conductivity at room temperature. The application of such electrolyte films to nickel–metal-hydride (Ni–MH) batteries is examined and the electrochemical characteristics of a polymer Ni–MH battery are obtained.