Case-Based Reasoning for Converting Working Stress Design-Based Bridge Ratings to Load Factor Design-Based Ratings

In 1995, the Federal Highway Administration (FHWA) required that all bridges, regardless of the design method used for the original design, be based on the load factor design (LFD) method. In order to comply with the FHWA requirements, state departments of transportation have converted to the LFD method for all new bridge ratings. Further, all existing bridges previously rated using the working stress design (WSD) method must be converted to the LFD method. Consequently, thousands of bridges must be rerated using the LFD method. Steel bridges rated by the WSD method have critical data missing to make the proper conversion to the LFD method. This paper presents a methodology and an intelligent decision support system to help bridge engineers convert a WSD-based bridge rating to the LFD-based rating with little human effort using the artificial intelligence approach of case-base reasoning. The proposed methodology can help bridge engineers create the missing LFD-based data efficiently and quickly with a minimum amount of work. This research demonstrates how bridge engineers can use a novel computing paradigm and modern computer tool to convert an antiquated database to current design.     

Design for Shear in Curved Composite Multiple Steel Box Girder Bridges

Modern highway bridges are often subject to tight geometric restrictions and, in many cases, must be built in curved alignment. These bridges may have a cross section in the form of a multiple steel box girder composite with a concrete deck slab. This type of cross section is one of the most suitable for resisting the torsional, distortional, and warping effects induced by the bridge’s curvature. Current design practice in North America does not specifically deal with shear distribution in horizontally curved composite multiple steel box girder bridges. In this paper an extensive parametric study, using an experimentally calibrated finite-element model, is presented, in which simply supported straight and curved prototype bridges are analyzed to determine their shear distribution characteristics under dead load and under AASHTO live loadings. The parameters considered in this study are span length, number of steel boxes, number of traffic lanes, bridge aspect ratio, degree of curvature, and number and stiffness of cross bracings and of top-chord systems. Results from tests on five box girder bridge models verify the finite-element model. Based on the results from the parametric study simple empirical formulas for maximum shears (reactions) are developed that are suitable for the design office. A comparison is made with AASHTO and CHBDC formulas for straight bridges. An illustrative example of the design is presented.     

Ultimate Capacity Destructive Testing and Finite-Element Analysis of Steel I-Girder Bridges

Current bridge design and rating techniques are based at the component level and thus cannot predict the ultimate capacity of bridges, which is a function of system-level interactions. While advances in computer technology have made it possible to conduct accurate system-level analyses, which can be used to design more efficient bridges and produce more accurate ratings of existing structures, the knowledge base surrounding system-level bridge behavior is still too small for these methods to be widely considered reliable. Thus, to advance system-level design and rating, a 1/5-scale slab-on-steel girder bridge was tested to ultimate capacity and then analytically modeled. The test demonstrated the significant reserve capacity of the steel girders, and the response of the specimen was governed by the degradation of the reinforced-concrete deck. To accurately capture the response of the specimen in an analytical model, the degradation of the deck and other key features of the specimen were modeled by using a dynamic analysis algorithm in a commercially available finite-element analysis program ABAQUS.     

Rating and Reliability of Existing Bridges in a Network

Currently, the load rating is the method used by State DOTs for evaluating the safety and serviceability of existing bridges in the United States. In general, load rating of a bridge is evaluated when a maintenance, improvement work, change in strength of members, or addition of dead load alters the condition or capacity of the structure. The AASHTO LRFD specifications provide code provisions for prescribing an acceptable and uniform safety level for the design of bridge components. Once a bridge is designed and placed in service, the AASHTO Manual for Condition Evaluation of Bridges provides provisions for determination of the safety and serviceability of existing bridge components. Rating for the bridge system is taken as the minimum of the component ratings. If viewed from a broad perspective, methods used in the state-of-the-practice condition evaluation of bridges at discrete time intervals and in the state-of-the-art probability-based life prediction share common goals and principles. This paper briefly describes a study conducted on the rating and system reliability-based lifetime evaluation of a number of existing bridges within a bridge network, including prestressed concrete, reinforced concrete, steel rolled beam, and steel plate girder bridges. The approach is explained using a representative prestressed concrete girder bridge. Emphasis is placed on the interaction between rating and reliability results in order to relate the developed approach to current practice in bridge rating and evaluation. The results presented provide a sound basis for further improvement of bridge management systems based on system performance requirements.     

Construction of a Horizontally Curved Steel I-Girder Bridge. Part I: Erection Sequence

In the case of horizontally curved steel I-girder bridges, girder and cross-frame members are frequently detailed for erection in the no-load condition as a matter of convention. As a result, it is imperative that the erection sequence used to construct such bridges be comprehensively studied to ensure that the no-load condition can be achieved in the field and that significant superstructure component fit-up problems do not occur. The current research investigates the erection of a recently constructed horizontally curved steel I-girder bridge, in which significant difficulties were encountered during erection. The bridge erection is recreated through an analytical simulation using a detailed nonlinear finite element model. The analytical results demonstrate that a condition that closely resembles the no-load condition can be achieved in the field during construction with the proper implementation of temporary support structures; and that the difficulties encountered during the erection of the subject bridge superstructure could not be attributed to the erection scheme followed.     

Construction of a Horizontally Curved Steel I-Girder Bridge. Part II: Inconsistent Detailing

The erection of horizontally curved steel I-girder bridges tends to be more complex than the erection of straight steel I-girder bridges. The erection of a curved steel I-girder bridge can be further complicated when the cross-frame members and girders are detailed inconsistently in an effort to force bridge components into some desirable geometric condition. Inconsistent detailing involves the intentional specification of cross-frame members that are either too long or too short to align with girder connector plates properly so as to force the girders into a given position, resulting in connection misalignments that must be resolved by applying external forces to the bridge components. The current research investigates the erection of a recently constructed horizontally curved steel I-girder bridge and highlights the fact that practice of inconsistent detailing can lead to very formidable and costly fit-up problems in the field; especially when girder sizes are large.     

Model Validation for Bridge-Road-Vehicle Dynamic Interaction System

The dynamic response of highway bridges subjected to moving truckloads has been observed to be dependent on (1) dynamic characteristics of the bridge; (2) truck configuration, speed, and lane position on the bridge; and (3) road surface roughness profile of the bridge and its approach. Historically, truckloads were measured to determine the load spectra for girder bridges. However, truckload measurements are either made for a short period of time [for example, weigh-in-motion (WIM) data] or are statistically biased (for example, weigh stations) and cost prohibitive. The objective of this paper is to present results of a 3D computer-based model for the simulation of multiple trucks on girder bridges. The model is based on the grillage approach and is applied to four steel girder bridges tested under normal truck traffic. Actual truckload data collected using a discrete bridge WIM system are used in the model. The data include axle loads, truck gross weight, axle configuration, and statistical data on multiple presence (side by side or following). The results are presented as a function of the static and dynamic stresses in each girder and compared with code provisions for dynamic load factor. The study provides an alternate method for the development of live-load models for bridge design and evaluation.     

Verification of Incremental Launching Construction Safety for the Ilsun Bridge, the World’s Longest and Widest Prestressed Concrete Box Girder with Corrugated Steel Web Section

The Ilsun Bridge is the world’s longest (801?m in total length) and widest (30.9?m in maximum width) prestressed concrete box girder bridge incorporating a corrugated steel web. This bridge has fourteen spans, twelve of which were erected using an incremental launching method, a method that is rarely applied in this type of bridge. To verify the construction safety of the Ilsun Bridge, this investigation focuses on the span-to-depth ratio, buckling shear stress of the corrugated steel webs, optimization of the length of the steel launching nose, detailed construction stage analysis, and the stress level endured by the corrugated steel webs during the launching process. The span-to-depth ratio of the Ilsun Bridge was found to be well-designed, using a conservative corrugated steel web design. Further, our investigation revealed that the conventional nose-deck interaction equation was not suitable for corrugated steel web bridges. As a result, a detailed construction stage analysis and measurements of this bridge was performed to examine stress levels and ensure safety during the erection process. The results revealed that there are essential design issues that should be considered when designing prestressed concrete box girder bridges with corrugated steel webs and that, when constructing them, the incremental launching method should be used.     

Development and Implementation of a Continuous Strain Monitoring System on a Multi-Girder Composite Steel Bridge

This paper describes the implementation and evaluation of a long-term strain monitoring system on a three-span, multisteel girder composite bridge located on the interstate system. The bridge is part of a network of bridges that are currently being monitored in Connecticut. The three steel girders are simply supported, whereas the concrete slab is continuous over the interior supports. The bridge has been analyzed using the standard AASHTO Specifications and the analytical predictions have been compared with the field monitoring results. The study has included determination of the location of the neutral axes and the evaluation of the load distributions to the different girders when large trucks cross the bridge. A finite-element analysis of the bridge has been carried out to further study the distribution of live load stresses in the steel girders and to study how continuity of the slabs at the interior joints would influence the overall behavior. The results of the continuous data collection are being used to evaluate the influence of truck traffic on the bridge and to establish a baseline for long-term monitoring.     

Feasibility of a 1,400 m Span Steel Cable-Stayed Bridge

This paper describes the feasibility of 1,400 m steel cable-stayed bridges from both structural and economic viewpoints. Because the weight of a steel girder strongly affects the total cost of the bridge, the writers present a procedure to obtain a minimum weight for a girder that ensures safety against static and dynamic instabilities. For static instability, elastoplastic, finite-displacement analysis under in-plane load and elastic, finite-displacement analysis under displacement-dependent wind load are conducted; for dynamic instability, multimodal flutter analysis is carried out. It is shown that static critical wind velocity of lateral torsional buckling governs the dimension of the girder. Finally, the writers briefly compare a cable-stayed bridge with suspension bridge alternatives.     

Rotation Compatibility Approach to Moment Redistribution for Design and Rating of Steel I-Girder Bridges

Recent research has culminated in the development of moment redistribution design and rating procedures based on a “rotation compatibility” procedure. The key aspects of the rotation compatibility method are presented herein along with the resulting series of simple equations that may be used for both design and rating of straight continuous-span steel I-girders. This procedure has several advantages over the previous moment redistribution procedures. Most significantly, the rotation compatibility method provides a rational basis for removing the current restrictions on girder geometries permissible for use with moment redistribution provisions. Thus, sections that are more slender and/or have greater unbraced lengths, compared to previous inelastic procedures, may be considered. This is particularly beneficial for incorporating inelastic methods into rating specifications because many existing bridges have geometries such that they have previously been outside the scope of applicability of inelastic procedures. A second key advantage of the rotation compatibility procedure is that maximum allowable redistribution moments are specifically computed, which justifies the use of higher levels of moment redistribution and consequently greater design economy in some cases.     

Measurement and Analysis of Distortion-Induced Fatigue in Multigirder Steel Bridges

Fatigue damage to multigirder steel bridges on skew can result from distortion caused by differential deflection of adjacent girders that impose out-of-plane bending of girder web gaps. Existing design procedures give recommendations to mitigate the effects of distortional fatigue but do not directly address secondary, out-of-plane deformations, nor do they provide guidance in determining the magnitude of out-of-plane stresses in girder webs. An experimental study was conducted to (1) implement a field monitoring program for a typical multigirder steel bridge on skew supports; (2) assess the frequency and magnitude of distortional fatigue stresses at web-stiffener connections; and (3) evaluate the impact of these stresses on fatigue life. Measurements from twelve strain gauges were continuously monitored and recorded for a period exceeding three months on Minnesota Department of Transportation Bridge #27734. Web-gap stresses in negative-moment regions were found to be much larger than flange stresses. The results of a detailed finite-element study indicate that actual strains at the web gaps may be much larger than the values measured at the strain gauge locations. This study also revealed the mechanism of web-gap distortion, suggesting an approximate method for predicting web-gap stress based on known girder differential deflection.     

Implementation of a Long-Term Bridge Weigh-In-Motion System for a Steel Girder Bridge in the Interstate Highway System

This technical paper discusses the implementation of a long-term bridge weigh-in-motion system for use in determining gross vehicle weights of trucks crossing steel girder bridges. The system uses strain data to determine truck weights using an existing structural health monitoring system installed on a interstate highway bridge. The applied system has the advantage of not using any axle detectors in the roadway; and instead all analyses are performed using strain gauges attached directly to the steel girders, providing for a long-term monitoring system with minimal maintenance. Long-term data has been used to demonstrate that this method can be readily applied to gain important information on the quantity and weights of the trucks crossing the highway bridge.     

Impact Factors for Horizontally Curved Composite Box Girder Bridges

This paper presents a method for determining the dynamic impact factors for horizontally curved composite single- or multicell box girder bridges under AASHTO truck loading. The bridges are modeled as three-dimensional structures using commercially available software. The vehicle is idealized as a pair of concentrated forces, with no mass, traveling in two circumferential paths parallel to the curved centerline of bridges. An extensive parametric study is conducted, in which over 215 curved composite box girder bridge prototypes are analyzed. The key parameters considered in this study are: Number of cells, number of lanes, degree of curvature, arc span length, slope of the outer steel webs, number and area of bracing and top chord systems, and truck(s) speed and truck(s) positioning. Based on the data generated from the parametric study, expressions for dynamic impact factors for longitudinal moment, reaction, and deflection are proposed as function of the ratio of the arc span length to the radius of curvature. The results from this study would enable bridge engineers to design horizontally curved composite box girder bridges more reliably and economically. Furthermore, the results can be used to potentially increase the live-load capacity of existing bridges to prevent posting or closing of the bridge.     

Determination of Slab Participation from Weigh-In-Motion Bridge Testing

The objective of this paper is to determine the locations of the neutral axis and the effective flange widths for steel girder bridges that may be used in bridge design or, at least, in the bridge rating process. A study using weigh-in-motion field test results was conducted to determine the various section properties for slab-and-beam bridge structures. From the field testing of four existing bridge structures under real truck loading, the girder neutral axis is determined using several alternatives developed by the study team. The results are studied, compared, and evaluated to find the most reliable alternative for the bridge testing. The research is also extended to the determination of the effective flange width from neutral axis results and other parameters. Comparisons are made against some of the previously developed methods and design codes. Results are given in tabulated form and conclusions are drawn from the tables.     

Erection Procedure Effects on Deformations and Stresses in a Large-Radius, Horizontally Curved, I-Girder Bridge

Special attention is required in the construction of horizontally curved steel I-girder bridges due to coupled effects of primary bending and torsional forces. Misguided steel erection procedures can lead to undesired stresses, deflections, and rotations in these types of bridges, resulting in a structure with misaligned geometry and in an unknown state of stress. Further complicating the issue, little guidance related to curved bridge behavior during construction is provided by current design codes, leaving contractors and designers uncertain as to the most appropriate steps to take to achieve an efficient, safe structure. A horizontally curved, six-span steel I-girder bridge located in central Pennsylvania that experienced severe geometric misalignments and fit-up complications during steel erection was studied to investigate curved girder behavior during construction. The structure was monitored during corrective procedures intended to realign it with the design geometry, and field data used to calibrate a three-dimensional computer model generated via SAP2000. The techniques and assumptions proven in the calibration process were used to create a numerical model of a three-span continuous portion of the bridge, which was the subject of several analyses exploring the effects erection sequencing, implementation of upper lateral bracing, and use of temporary supports had on the final deformed shape of the curved superstructure. Findings indicated that using paired girder erection produced smaller radial and vertical deformations than single girder techniques for this structure, and that the use of lateral bracing between the fascia and adjacent interior girders and the placement of temporary shoring towers at span quarter points are both effective means of further reducing levels of deflection.     

Impact Factors for Curved Continuous Composite Multiple-Box Girder Bridges

The results from a parametric study on the impact factors for 180 curved continuous composite multiple-box girder bridges are presented. Expressions for the impact factors for tangential flexural stresses, deflection, shear forces and reactions are deduced for AASHTO truck loading. The finite-element method was utilized to model the bridges as three-dimensional structures. The vehicle axle used in the analysis was simulated as a pair of concentrated forces moving along the concrete deck in a circumferential path with a constant speed. The effects of bridge configurations, loading positions, and vehicle speed on the impact factors were examined. Bridge configurations included span length, span-to-radius of curvature ratio, number of lanes, and number of boxes. The effect of the mass of the vehicle on the dynamic response of the bridges is also investigated. The data generated from the parametric study and the deduced expressions for the impact factors would enable bridge engineers to design curved continuous composite multiple-box girder bridges more reliably and economically.     

Life-Cycle Cost of All-Composite Suspension Bridge

This paper reports on the design of two highway suspension bridges made of conventional steel and advanced all-composite carbon fiber reinforced polymer (CFRP), and analyzed their life-cycle costs. The writers assumed that the pultrusion molding method would mainly be used for all composite highway bridges, because of its relatively high quality control performance and mass-production capability. First, the writers obtained the steel and composite highway bridge design in the same dimensional specification. Second, they acquired the future cost of the CFRP pultrusion product through hearing research from a fiber reinforced polymer manufacturer. Third, they calculated the initial costs of the steel bridge and CFRP bridge based on the design specification and the future cost of CFRP. Fourth, they compared the life-cycle cost of the steel and CFRP bridges under several conditions of discount rate, repair cost, and cycle. Finally, they found the critical condition where the CFRP bridge becomes more life-cycle cost-effective than the conventional steel bridge, if they could have expected the drastic cost reduction of the CFRP product.