Development of a Specification for Bridge Seismic Retrofit with Carbon Fiber Reinforced Polymer Composites

The U.S. Interstate 80 bridge over State Street in Salt Lake City is very near the Wasatch fault, which is active and capable of producing large earthquakes. The bridge was designed and built in 1965 according to the 1961 American Association of State Highway Officials specifications, which did not consider earthquake-induced forces or displacements. The bridge consists of reinforced concrete bents supporting steel plate welded girders. The bents are supported on cast-in-place concrete piles and pile caps. A seismic retrofit design was developed using carbon fiber reinforced polymer (CFRP) composites, which was implemented in the summer of 2000 and the summer of 2001, to improve the displacement ductility of the bridge. The seismic retrofit included column jacketing, as well as wrapping of the bent cap and bent cap-column joints for confinement, flexural, and shear strength increase. This paper describes the specifications developed for the CFRP composite column jackets and composite bent wrap. The specifications included provisions for materials, constructed thickness based on strength capacity, and an environmental durability reduction factor. Surface preparation, finish coat requirements, quality assurance provisions, which included sampling and testing, and constructability issues regarding the application of fiber composite materials in the retrofit of concrete bridges are also described.     

Long-Term Durability of State Street Bridge on Interstate 80

Destructive and nondestructive techniques were employed to evaluate the long-term durability of the carbon fiber reinforced polymer (CFRP) composite and externally CFRP-reinforced concrete of the State Street Bridge. Nondestructive evaluation was conducted through strain gauges, tiltmeters, thermocouples, and humidity sensors installed on the bridge bents for real-time health monitoring. Destructive tests were performed to determine the ultimate tensile strength, hoop strength, concrete confinement enhancement, and bond-to-concrete capacity of the CFRP composite for 3 years of exposure. Thermographic imaging was used for detection of voids between CFRP composite and concrete. Although environmental conditions were found to have an effect on the durability of the CFRP composite and CFRP-reinforced concrete substrate, no evidence of steel reinforcement corrosion was observed, and the CFRP composite retrofit is still effective after 3 years.     

Seismic Rehabilitation of Reinforced Concrete Frame Interior Beam-Column Joints with FRP Composites

An experimental research program is described regarding the use of externally applied carbon fiber-reinforced plastic (CFRP) jackets for seismic rehabilitation of reinforced concrete interior beam-column joints, which were designed for gravity loads. The joints had steel reinforcement details that are known to be inadequate by current seismic codes in terms of joint shear capacity due to the absence of transverse steel hoops and bond capacity of beam bottom steel reinforcing bars at the joint. Lap splicing of beam bottom steel reinforcement at the joint using externally applied longitudinal CFRP composite laminates is investigated. Improvement of joint shear capacity using diagonal CFRP composite laminates is another strengthening scheme employed. Concrete crack widths for the as-built specimens and the extent of CFRP delamination for the rehabilitated specimens at various drift ratios are reported. The test results indicate that CFRP jackets are an effective rehabilitation measure for improving the seismic performance of existing beam-column joints with inadequate seismic details in terms of increased joint shear strength and inelastic rotation capacity. In addition, CFRP laminates are effective rehabilitation measures for overcoming problems associated with beam bottom steel bars that have inadequate embedment into the beam-column joints.     

Evaluation of As-Built, Retrofitted, and Repaired Shear-Critical Hollow Bridge Columns under Earthquake-Type Loading

The objective of this research is to investigate the seismic performance of as-built, retrofitted, and repaired hollow bridge columns with insufficient shear strength. Two as-built full-scale columns were first tested and repaired using carbon-fiber-reinforced polymer composites (CFRP) jackets and dog-bone-shaped bars and then retested. Another two columns having the same reinforcement as the as-built columns were retrofitted with CFRP jackets. In addition to the tests, the repairability of the failed hollow columns was investigated by analytical evaluation. The test results and analysis of the retrofitted columns showed that CFRP composites can effectively strengthen shear-critical hollow bridge columns and can successfully transform the failure mode from shear to flexure. The test results of the repaired circular columns show that dog-bone-shaped bars successfully repaired the flexural damage caused by the fractured longitudinal bars.     

Repair of Slab–Column Connections Using Epoxy and Carbon Fiber Reinforced Polymer

Repair, strengthening, and retrofit of reinforced and prestressed concrete members have become increasingly important issues as the World’s infrastructure deteriorates with time. Buildings and bridges are often in need of repair or strengthening to accommodate larger live loads as traffic and building occupancies change. In addition, inadequate design and detailing for seismic and other severe natural events has resulted in considerable structural damage and loss of life, particularly in reinforced concrete buildings. Numerous buildings and bridges suffer damage during such events and need to be repaired. The use of carbon fiber reinforced polymer (CFRP) composite fabric bonded to the surface of concrete members is comparatively simple, quick and virtually unnoticeable after installation. The use of composites has become routine for increasing both the flexural and shear capacities of reinforced and prestressed concrete beams. Earthquake retrofit of bridge and building structures has relied increasingly on composite wrapping of columns, beams and joints to provide confinement and increase ductility. This paper presents the results of cyclic testing of three large-scale reinforced concrete slab–column connections. Each of the specimens was a half-scale model of an interior slab–column connection common to flat-slab buildings. The specimens were reinforced according to ACI-318 code requirements and included slab shear reinforcement. While supporting a slab gravity load equivalent to dead load plus 30% of the live load, the specimens were subjected to an increasing cyclic lateral loading protocol up to 5% lateral drift. The specimens were subjected to the same loading protocol after they were repaired with epoxy crack sealers and CFRP sheet on the surfaces of the slab. Repair with epoxy and CFRP on the top surface of the slab was able to restore both initial stiffness and ultimate strength of the original specimen.     

Prestressed CFRP for Strengthening of Reinforced Concrete Structures: Recent Developments at Empa, Switzerland

In civil engineering today, only 20 to 30% of the strength of carbon-fiber-reinforced polymer (CFRP) strips is used when they are applied as externally bonded strips for flexural and shear strengthening or in confinement of reinforced concrete (RC) structural elements. The strips are better used when the CFRP material is prestressed. This offers several advantages, including reduced crack widths, reduced deflections, reduced stress in the internal steel, and possibly increased fatigue resistance. In this paper, recent developments in the field of RC strengthening using prestressed CFRP are presented. The paper focuses on developments in flexural and shear strengthening and column confinement made at the Swiss Federal Laboratory for Materials Testing and Research (Empa). Several innovative ideas have been successfully realized in the laboratory. For example, a gradient prestressing technique without end anchorage plates was developed and successfully applied to a 17?m RC bridge girder. A confinement technique using nonlaminated thermoplastic CFRP straps was also investigated and applied to 2?m high RC columns. These results are encouraging, although practical and theoretical problems remain to be solved before these techniques can be fully applied.     

Carbon Fiber Shear Retrofit of Forty-Two-Year-Old AASHTO I-Shaped Girders

Sixteen shear capacity tests were performed on eight decommissioned AASHTO prestressed concrete girders that had been in service for over 42 years. These bridge members presented a unique opportunity to investigate carbon fiber-reinforced polymer (CFRP) retrofit schemes to enhance the shear capacity of underreinforced girders that were nonrectangular. Four destructive tests were performed to quantify the in-service strength of the girders and the remaining 12 tests were performed on CFRP retrofitted girders. In all, five configurations of the CFRP reinforcement were evaluated. Two anchoring techniques were investigated that either involved epoxying a horizontal CFRP strip over the vertical strips or a new methodology of epoxying a CFRP laminate into a groove over the vertical strips that was cut at the web-to-flange interface. Two methodologies that predicted the shear contribution of the carbon fiber reinforcement were compared with the test results. A carbon fiber-reinforcing scheme of vertical strips and horizontal anchorage strip was found to be the most effective in resisting the applied shear.     

Effect of FRP Confinement on Bond Strength of Hooked Bars: Normal-Strength Concrete Structures

To assess the viability of the external confinement of normal-strength concrete beam–column joints with carbon fiber-reinforced polymer (CFRP) sheets in increasing the bond strength of hooked bars anchored in the joints, 12 hooked bar specimens were tested. The variables were beam tensile bar size, anchorage length, mode of confinement of the beam hooked bars in the beam–column joint (whether the hooked bars were anchored within or outside the column reinforcement cage, denoted as “confined specimens” or “unconfined specimens”), and presence or absence of FRP wraps. The specimen simulated the rigid connection of a cantilever beam to a column. The tensile beam reinforcement consisted of two bars anchored in the base column using hooked-bar anchorages. Test results indicated that FRP sheets were effective in increasing the anchorage capacity and the ductility of the load–deflection history for both unconfined and confined specimens. However, FRP sheets had a more significant influence on unconfined specimens than companion confined specimens. As compared with unconfined specimens without FRP wrapping, unconfined FRP specimens had an average of a 23% increase in bond strength, confined non-FRP specimens had an average 30% increase in bond strength, and confined FRP specimens had an increase of 54%.     

Seismic Repair and Strengthening of Lap Splices in RC Columns: Carbon Fiber–Reinforced Polymer versus Steel Confinement

A design approach, developed specifically for seismic bond strengthening of the critical splice region of reinforced concrete columns or bridge piers, is presented and discussed. The approach is based on providing adequate concrete confinement within the splice zone for allowing the spliced bars to theoretically develop enough postelastic tension strains demanded by large earthquakes before experiencing splitting bond failure. The accuracy of the approach was validated experimentally by evaluating the seismic behavior of full-scale gravity load-designed (as-built) rectangular columns that were strengthened or repaired in accordance with the proposed approach. Three types of confinement were used and compared, namely, internal steel ties, external fiber polymer reinforced jackets, and a combination of both. The repaired/strengthened columns developed sizable postyield strains of the spliced bars, considerable increases in the lateral load and drift capacities, and much less concrete damage within the splice zone when compared with the as-built columns. As a further support of the adequacy of the design strengthening approach, the backbone lateral load-drift response of the strengthened columns showed a good agreement with the envelope response generated using nonlinear flexural analysis assuming perfect bond between the column reinforcement and concrete.     

CFRP Composite Connector for Concrete Members

Steel plate connections are frequently used in tilt-up and precast concrete building construction to tie adjacent wall panels together for shear and overturning effects, and to provide continuous diaphragm chord connections for wind and seismic loading. These welded connectors perform poorly in regions of high seismicity and are vulnerable to corrosion. Until now, retrofit and repair strategies for in-plane shear transfer strengthening were limited to attaching steel sections across panel edges. In the present paper, an experimental program is described that utilizes carbon fiber reinforced plastic (CFRP) composites to develop a viable retrofit scheme for precast concrete shear walls and diaphragms. Nine full-scale precast wall panel assemblies with CFRP composite connectors have been tested. The results show that the CFRP composite connection is an effective solution for the seismic retrofit and repair of precast concrete wall assemblies and other precast concrete elements, such as horizontal diaphragms, that require in-plane shear transfer strengthening.     

Mechanical and Structural Characterization of New Carbon FRP Stirrups for Concrete Members

This paper describes an experimental program conducted to develop new carbon fiber reinforced polymer (CFRP) stirrups as shear reinforcement for concrete members. The structural behavior of the CFRP stirrups was examined. To simulate the performance mechanism of stirrups in concrete beams, the CFRP stirrup was embedded in two concrete blocks and tested in tension by pushing the concrete blocks away from each other. A total of 12 specimens were constructed and tested to failure. The test variables were the tail length of the stirrup beyond the bent portion, the stirrup anchorage, the bar diameter, and the embedment length. In addition, two full-scale concrete beams reinforced with CFRP stirrups as shear reinforcement were constructed and tested to failure. Test results of the concrete blocks indicated that the strength capacity at the bend of the newly developed CFRP stirrups was adequate and fulfilled the design requirements of different codes and design guides. Further, the tail length was found to be not less than six times the bar diameter to develop the stirrup capacity. The performance of the stirrups in the beam tests was appropriate until reaching the failure of the beams in flexure.     

Seismic Behavior and Retrofit of Outrigger Knee Joints

Experimental tests were conducted on six 1/3-scale specimens to define the vulnerabilities of existing outrigger bents under in-plane and out-of-plane seismic loading and to develop retrofit measures that address the identified vulnerabilities. The specimens represented knee joints in the SR 99 Spokane Street overcrossing in western Washington State but included deficiencies present in a number of older bridges. The as-built specimens failed at low ductility levels due to shear distress, low torsional strength of the outrigger beam, and reinforcement bond failures within the joint. Threshold principal tension stress values describing the expected condition of the joints were established and compared to values obtained by other researchers. Circular steel jackets were used to retrofit the as-built specimens. The retrofitted specimens developed plastic hinging in the column, with enhanced strength, energy, and ductility capacities. Design and detailing guidelines for retrofitting outrigger bents were proposed.     

Variable Strain Ductility Ratio for Fiber-Reinforced Polymer-Confined Concrete

The encasement of concrete in fiber-reinforced polymer (FRP) composite jackets can significantly increase the compressive strength and strain ductility of concrete columns and the structural system of which the columns are a part, be it a building or a bridge. Due to the approximate bilinear compressive behavior of FRP-confined concrete, analysis and design of FRP-confined concrete members requires an accurate estimate of the performance enhancement due to the confinement provided by FRP composite jackets. An analytical model is presented for predicting the bilinear compressive behavior of concrete confined with either bonded or nonbonded FRP composite jackets. This article describes the basis of the model, which is a variable plastic strain ductility ratio. The variable plastic strain ductility ratio defines the increase in plastic compressive strain relative to the increase in the plastic compressive strength of the FRP-confined concrete, which is a function of the hoop stiffness of the confining FRP composite jacket, the plastic dilation rate, and the type of bond between the FRP composite and concrete.     

Seismic Behavior of Concrete Columns Reinforced by Steel-FRP Composite Bars

Steel-fiber-reinforced polymer (FRP) composite bars (SFCBs) are a novel reinforcement for concrete structures. Because of the FRP’s linear elastic characteristic and high ultimate strength, they can achieve a stable postyield stiffness even after the inner steel bar has yielded, which subsequently enables a performance-based seismic design to easily be implemented. In this study, lateral cyclic loading tests of concrete columns reinforced either by SFCBs or by ordinary steel bars were conducted with axial compression ratios of 0.12. The main variable parameters were the FRP type (basalt or carbon FRP) and the steel/FRP ratio of the SFCBs. The test results showed the following: (1)?compared with ordinary RC columns, SFCB-reinforced concrete columns had a stable postyield stiffness after the SFCB’s inner steel bar yielded; (2)?because of the postyield stiffness of the SFCB, the SFCB-reinforced concrete columns exhibited less column-base curvature demand than ordinary RC columns for a given column cap lateral deformation. Thus, reduced unloading residual deformation (i.e., higher postearthquake reparability) of SFCB columns could be achieved; (3)?the outer FRP type of SFCB had a direct influence on the performance of SFCB-reinforced concrete columns, and concrete columns reinforced with steel-basalt FRP (BFRP) composite bars exhibited better ductility (i.e., a longer effective length of postyield stiffness) and a smaller unloading residual deformation under the same unloading displacement when compared with steel-carbon FRP (CFRP) composite bar columns; (4)?the degradation of the unloading stiffness by an ordinary RC column based on the Takeda (TK) model was only suitable at a certain lateral displacement. In evaluating the reparability of important structures at the small plastic deformation stage, the TK model estimated a much smaller residual displacement, which is unsafe for important structures.     

Full-Scale Experimental Investigation of Repair of Reinforced Concrete Interstate Bridge Using CFRP Materials

An experimental study is presented of the behavior of eight reinforced concrete bridge girders taken from a decommissioned Interstate bridge and retrofitted with three different carbon-fiber-reinforced polymer (CFRP) systems. Specimens were subjected to monotonic loading to failure with and without significant fatigue conditioning. Experimental observations indicated that intermediate crack-induced debonding was the dominant failure mode for monotonically loaded beams and that degradation of the CFRP-to-concrete interface was caused by fatigue conditioning. Conventional adhesive applied and near-surface mounted (NSM) CFRP systems behaved well under monotonic loads, with the NSM system exhibiting significantly greater ductility. Powder actuated fastener applied retrofit was observed to be less efficient, requiring a relative slip of the CFRP in order to engage the shear transfer mechanism of the fasteners. The application of current accepted design guidelines for FRP retrofit indicated that guidelines aimed at mitigating debonding failure appear to be appropriately conservative under monotonic loading conditions; however, a significant additional reduction in CFRP strain limits is required to account for even small levels of fatigue loading.     

Large-Bar Connection for Precast Bridge Bents in Seismic Regions

A new beam-to-column connection has been developed for assembling precast concrete bridge bents in regions of high seismicity. The connection is made with a small number of large column bars, which are grouted into large corrugated-metal ducts embedded in the cap beam. Bents built with these connections can be erected quickly and permit generous construction tolerances. To evaluate the seismic performance of the proposed connection, lateral-load tests were performed on three manifestations of the connection, as well as on a comparable cast-in-place connection. The tests demonstrated that the force-displacement response and damage progression in the precast connection are similar to those of typical cast-in-place concrete connections. Deliberate partial debonding of the longitudinal reinforcement only slightly affected the force-displacement response and observed damage.     

Simplified Lateral Analysis of Deep Foundation Supported Bridge Bents: Driven Pile Case Studies

A simplified approach for modeling soil and foundation system supported bridge bents is applied to three bridges that represent three pile types and three superstructures. This point-of-fixity approach is applied by modeling the bridge bent substructure as an elastic frame. The models are compared with more refined analyses in FB-MultiPier, with SAP as an independent verification tool, using pile sections with nonlinear soil, pile, and pile cap material properties. The results for simple pile bents show that an equivalent frame model provides similar moment, shear, and displacement values as those obtained from both the SAP and MultiPier nonlinear analyses. Analysis results also indicated that the equivalent frame model parameters are particularly sensitive to the comparable selection of both axial and lateral loads. If lateral loads used to develop the equivalent model are higher than experienced, the axial and lateral deflections and moments will also be higher. For design purposes, this is conservative.     

Effect of Fiber-Reinforced Polymer Confinement on Bond Strength of Reinforcement in Beam Anchorage Specimens

This paper reports on the fourth phase of a multiphase study undertaken at the American University of Beirut (AUB) to examine the effect of fiber-reinforced polymer (FRP) sheets in confining bond-critical regions in reinforced concrete beams. Results of the first three phases showed that glass- and carbon-fiber-reinforced polymer (GFRP and CFRP) sheets were effective in increasing the bond strength and improving the ductility of the mode of failure of tension lap splices in high-strength concrete (HSC) and normal-strength concrete (NSC) beams. The main objective of the fourth phase of the AUB study was to assess the effect of CFRP sheets in improving the serviceability and ultimate response of beam anchorage specimens. The added experimental data and the improved knowledge of the bond behavior of FRP confined concrete members will encourage the use of FRP technology to strengthen and retrofit bond anchorage zones. Ten beam anchorage specimens were tested in positive bending in two series. The variables were bar size, anchorage length, and concrete strength. For each bar size, anchorage length, and concrete strength, two companion specimens—identical except for whether the anchorage zone was wrapped with FRP sheets or not wrapped—were tested. The test results demonstrated that CFRP sheets were effective in enhancing the bond strength and ductility of anchorage zones in beam anchorage specimens where splitting failures were imminent.     

Bond Strength of Lap-Spliced Bars in Concrete Confined with Composite Jackets

The effectiveness of fiber-reinforced polymer (FRP) and textile-reinforced mortar (TRM) jackets was investigated experimentally and analytically in this study to confine old-type reinforced concrete (RC) columns with limited capacity because of bond failure at lap-splice regions. The local bond strength between lap-spliced bars and concrete was measured experimentally along the lap-splice region of six full-scale RC columns subjected to cyclic uniaxial flexure under constant axial load. The bond strength of the two column specimens tested without retrofitting was found to be in good agreement with the predictions given by two existing bond models. These models were modified to account for the contribution of composite material jacketing to the bond resistance between lap-spliced bars and concrete. The effectiveness of FRP and TRM jackets against splitting at lap splices was quantified as a function of jacket properties and geometry as well as in terms of the jacket effective strain, which was found to depend on the ratio of lap-splice length to bar diameter. Consequently, simple equations for calculating the bond strength of lap splices in members confined with composite materials (FRP or TRM) are proposed.