Recent advance on constitutive models of thermal‐sensitive shape memory polymers

Shape memory polymers (SMPs) are a novel class of shape memory materials which can store a deformed (temporary) shape and recover an original (permanent) shape under a shape memory thermomechanical loading–unloading cycle. The deformation mechanisms of SMPs are very complicated, but the SMPs also have a lot of advantages and the widespread application value and prospect. So developing proper constitutive models that describe thermomechanical properties of SMPs and the shape memory effect is very challenging and of great theoretical and application value. Based on the deformation mechanisms and considerable experimental investigations of SMPs, researchers have developed many constitutive models. This article investigates the deformation mechanism and introduces the recent research advance of the constitutive models of thermal‐sensitive SMPs. Special emphases are given on the micromechanical constitutive relations in which the deformation is considered being based on the microstructure of the SMPs. Finally, the lack of research and prospects for further research are discussed. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Characterization and strain‐energy‐function‐based modeling of the thermomechanical response of shape‐memory polymers

Shape‐memory polymers (SMPs) are an emerging class of active polymers that can be used on a wide range of reconfigurable structures and actuation devices. In this study, an epoxy‐based SMP was synthesized, and its thermomechanical behaviors were comprehensively characterized. The stress–strain behavior of the SMP was determined to be nonlinear, finite deformation in all regions. Strain‐energy‐based models were used to capture the complicated stress–strain behavior and shape‐recovery response of the SMP. Among various strain energy functions, the stretch‐based Ogden model provided the best fit to the experimental observations. Compared to the sophisticated models developed for SMPs, the strain‐energy‐based model was found to be reliable and much easier to use for practical SMP designs. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41861.     

Thermomechanical and shape memory properties of thermosetting shape memory polymer under compressive loadings

Shape memory polymers (SMPs) are an emerging class of active polymers that may be used for a range of reconfigurable structures. In this study, the thermomechanical and shape memory behavior of a thermosetting SMP was investigated using large‐scale compressive tests and small‐scale indentation tests. Results show that the SMP exhibits different deformation modes and mechanical properties in compression than in tension. In glassy state, the SMP displays significant plastic deformation and has a much higher modulus and yield strength in comparison to those obtained in tension. In rubbery state, the SMP behaves like a hyperelastic material and again has a much higher modulus than that obtained in tension. The SMPs were further conditioned separately in simulated service environments relevant to Air Force missions, namely, (1) exposure to UV radiation, (2) immersion in jet‐oil, and (3) immersion in water. The thermomechanical and shape recovery properties of the original and conditioned SMPs were examined under compression. Results show that all the conditioned SMPs exhibit a decrease in T_g as compared to the original SMP. Environmental conditionings generally result in higher moduli and yield strength of the SMPs in the glassy state but lower modulus in the rubbery state. In particular, the UV exposure and water immersion, also weaken the shape recovery abilities of the SMPs. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

3D printing of shape memory polymers

Shape memory polymers (SMPs) are polymers which ''remember'' their original shape and can return to it after deformation, if an external stimulus—often an increased temperature – is applied. Some SMPs can be 3D printed, typically by fused deposition modeling (FDM). The most well-known SMP is poly(lactic acid), which belongs to the most often used materials in FDM 3D printing. There are; however, many more SMPs which can be 3D printed to combine the possibilities to prepare new, sophisticated shapes with the opportunity to restore these shapes after undesirable or intentional deformation. This review gives an overview of several 3D printable SMPs, their mechanical characteristics and their possible applications.     

Shape‐memory behavior of thermally stimulated polyurethane for medical applications

Shape memory polymers (SMPs) have been of great interest because of their ability to be thermally actuated to recover a predetermined shape. Medical applications in clot extracting devices and stents are especially promising. We investigated the thermomechanical properties of a series of Mitsubishi SMPs for potential application as medical devices. Glass transition temperatures and moduli were measured by differential scanning calorimetry and dynamic mechanical analysis. Tensile tests were performed with 20 and 100% maximum strains, at 37 and 80°C, which are respectively, body temperature and actuation temperature. Glass transitions are in a favorable range for use in the body (35–75°C), with high glassy and rubbery shear moduli in the range of 800 and 2 MPa respectively. Constrained stress–strain recovery cycles showed very low hysteresis after three cycles, which is important to know for preconditioning of the material to ensure identical properties during applications. Isothermal free recovery tests showed shape recoveries above 94% for MP5510 thermoset SMP cured at different temperatures. One material exhibited a shape fixity of 99% and a shape recovery of 85% at 80°C over one thermomechanical cycle. These polyurethanes appear particularly well suited for medical applications in deployment devices such as stents or clot extractors. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3882–3892, 2007     

Effect of the crosslinking density and programming temperature on the shape fixity and shape recovery in epoxy–anhydride shape‐memory polymers

In addition to the fabrication of thermoset epoxy–anhydride shape‐memory polymers (SMPs), a systematic experimental investigation was conducted to characterize the crosslinking density, micromorphology, thermal properties, mechanical properties, and shape‐memory effects in the epoxy SMP system, with a focus on the influence of the crosslinking density and programming temperature on the shape‐fixity and shape‐recovery behaviors of the polymers. On the basis of the crosslinking density information determined by NMR technology, we concluded that the effect of the crosslinking density on the shape‐fixity behaviors was dependent on the programming temperature. The advantage of a nice combination of crosslinking density and programming temperature provided an effective approach to tailor the actual shape recovery within a wide range. The increasing crosslinking density significantly improved the shape‐recovery ratio, which could be further improved through a decrease in the programming, whereas the crosslinking density was more fundamental. This exploration should play an important role in the fabrication and applications of SMP materials. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40559.     

Controllable shape‐memory recovery regions in polymers through mechanical programming

A temperature memory effect means a shape‐memory material can remember its deformation temperature. In general, a higher deformation temperature requires a higher activation temperature for shape recovery. In this work, we demonstrate that the unloading temperature can also significantly influence the shape‐memory performance. A series of shape‐memory tests are performed on Nafion while varying the loading and unloading temperatures. The results show that the loading temperature determines the final shape‐recovery region, while the unloading temperature influences the onset recovery region. We also develop a finite‐deformation viscoelastic model to investigate the above findings. The simulation results show good agreement with the experimental data, though the model predicts the recovery region occurring at a lower temperature. The model is further used to study the effects of the loading rate, unloading rate, and the holding time on the shape‐memory behaviors. The results suggest that a smaller loading rate and unloading rate and a longer holding time can shift the recovery region to a higher temperature. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45909.     

Engineering Porous Water‐Responsive Poly(PEG/PCL/PDMS Urethane) Shape Memory Polymers

Porous and bulk water‐responsive urethane‐based shape memory polymers (SMPs) containing poly(ethylene glycol) (PEG), poly(caprolactone), and poly(dimethylsiloxane) are fabricated. The copolymers are processed by electrospinning to achieve porous structures. Shape fixation and recovery are achieved via the solvation and recrystallization of the hydrophilic PEG switching segment. Mechanical testing is performed to determine the SMP functionality. Water uptake rate for porous SMP is found to be higher than bulk SMP partly due to higher surface area for water contact. This enables porous structure water‐responsive SMPs to recover faster compared to bulk SMPs. The water‐responsive SMP exhibits good extents of shape fixity and shape recovery when immersed in water (≈35 °C). Different actuation times can be achieved based on the total surface area and efficiency of water‐entry into the polymer.

     

Shape‐memory behavior of high‐strength amorphous thermoplastic poly(para‐phenylene)

The purpose of this study was to investigate the shape‐memory behavior of poly(para‐phenylene) (PPP) under varying programming temperatures, relaxation times, and recovery conditions. PPP is an inherently stiff and strong aromatic thermoplastic, not previously investigated for use as a shape‐memory material. Initial characterization of PPP focused on the storage and relaxation moduli for PPP at various frequencies and temperatures, which were used to develop continuous master curves for PPP using time–temperature superposition (TTS). Shape‐memory testing involved programming PPP samples to 50% tensile strain at temperatures ranging from 155°C to 205°C, with varying relaxation holds times before cooling and storage. Shape‐recovery behavior ranged from nearly complete deformation recovery to poor recovery, depending heavily on the thermal and temporal conditions during programming. Straining for extended relaxation times and elevated temperatures significantly decreased the recoverable deformation in PPP during shape‐memory recovery. However, PPP was shown to have nearly identical full recovery profiles when programmed with decreased and equivalent relaxation times, illustrating the application of TTS in programming of the shape‐memory effect in PPP. The decreased shape recovery at extended relaxation times was attributed to time‐dependent visco‐plastic effects in the polymer becoming significant at longer time‐scales associated with the melt/flow regime of the master curve. Under constrained‐recovery, recoverable deformation in PPP was observed to have an exponentially decreasing relationship to the bias stress. This study demonstrated the effective use of PPP as a shape‐memory polymer (SMP) both in mechanical behavior as well as in application. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42903.     

Hybrid Electroactive Shape Memory Polymer Composites with Room Temperature Deformability

Polymeric blend shape memory polymers (SMPs) can be constructed from two immiscible polymeric matrices. The shape recovery behavior of these composite systems can be easily controlled by varying the ratio of the polymer blends. It has been recently discovered that the functionality of SMPs can be further enhanced with electroactive ability through the use of conductive fillers. However, the fillers may negatively interact with the SMPs and cause a reduction in the elongation at failure thereby diminishing the shape recovery performance. It is proposed that a plasticizer can be utilized to alter the microstructure of the SMPs with conductive fillers. In this study, a new hybrid SMP is developed by combining single‐walled carbon nanotubes (SWCNT) into a poly(lactic acid) (PLA) and thermoplastic polyurethane (TPU) SMP system containing poly(ethylene glycol) (PEG) plasticizer. The incorporation of PEG is able to lower the activation temperature, while enhancing dispersion of SWCNT. The presence of SWCNT can stabilize the SMP system and significantly enhance the shape‐fixing capability after deformation at room temperature conditions. By carefully controlling the formulation, an electroactive SMP can be created by optimizing the amount of SWCNT and PEG plasticizer.     

Fabrication of a functionally graded and magnetically responsive shape memory polymer using a 3D printing technique and its characterization

In this study, a three‐dimensional printing technique is applied for the fabrication of novel functionally graded magnetic shape memory polymers (SMPs) to create high‐resolution multimaterial shape memory architectures. This approach is applied to a copolymer network of photocurable methacrylate using high projection stereolithography. Carbonyl iron particles (CIPs) were physically embedded in a polymer matrix to add magnetic functions to the SMPs. The glass transition characteristics and shape memory effect were also investigated by varying the composition of the SMP. The microstructured, lightweight SMPs showed interesting shape memory behaviors, as observed in hot environment. The almost perfect strain recovery rate of poly(ethylene glycol) dimethacrylate was measured (99.95% using a tension set bar). The results of dynamic mechanical analysis and thermogravimetric analysis reveal an increment in the thermal conductivity after embedding the CIPs. Further, the results of dynamic mechanical analysis, differential scanning calorimetry, and scanning electron microscopy reveal close interaction between the particles and matrix. X‐ray diffraction was used to characterize the iron particles and polymer structure. These results, along with the electrical and magnetic tests, strongly support the remote controllability of the material properties of the present functionally graded magnetic SMPs for a broad range of temperature and/or magnetically responsive material applications by using eddy current heating and/or magnetorheological polymeric effects. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45997.     

A simulation method to analyze chemo‐mechanical behavior of swelling‐induced shape‐memory polymer in response to solvent

A network of thermally responsive shape‐memory polymers (SMPs) could imbibe a quantity of solvent molecules to swell, and subsequently induces a chemical potential change in polymer. When an equilibrium is reached between the mechanical load and the chemical potential of polymer network and solvent, the SMP polymer usually swells with a field of inhomogeneous and anisotropic deformation, which is considered to be equivalent to a hyperelastic field. We implement this theory in the free‐energy function equation, and analyze examples of swelling‐induced deformation and shape recovery behavior. This work may provide a powerful tool to study complex swelling‐induced shape‐memory behavior of SMPs in response to the immersing solvents. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Significantly improving electro‐activated shape recovery performance of shape memory nanocomposite by self‐assembled carbon nanofiber and hexagonal boron nitride

This study presents two effective approaches to significantly improve the electro‐thermal properties and electro‐activated shape recovery performance of shape memory polymer (SMP) nanocomposites that are incorporated with carbon nanofibers (CNFs) and hexagonal boron nitrides (h‐BNs), and show Joule heating triggered shape recovery. CNFs were self‐assembled and deposited into buckypaper form to significantly improve the electrical properties of SMP and achieve the shape memory effect induced by electricity. The h‐BNs were either blended into or self‐assembled onto CNF buckypaper to significantly improve the thermally conductive properties and electro‐thermal performance of SMPs. Furthermore, the shape recovery behavior and temperature profile during the electrical actuation of the SMP nanocomposites were monitored and characterized. It was found that a unique synergistic effect of CNFs and h‐BNs was presented to facilitate the heat transfer and accelerate the electro‐activated shape recovery behavior of the SMP nanocomposites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40506.     

Design and analysis of smart diaphragm based on shape memory polymer

Currently, tank diaphragms are mostly applied in the field of aerospace but one of their limitations have to do with their inability to recycle. In the article, we discussed the modeling of a new kind of reversible diaphragm, so‐called shape memory polymer (SMP) diaphragm. A thermo‐mechanical modeling of SMP is implemented by the finite element method using a constitutive model. A single variable in this model is defined and used to simplify the model compared to other existing models. Evolution of the analysis is conducted by making use of the intermediate difference forms and Jacobian matrix, which is applied to all quantities within the model. The overturning and recovery behaviors of the SMP diaphragm are examined. And, the effect of several parameters, including thickness, height and radius of the diaphragm, as well as temperature on the overturning performance are investigated. This study led to the establishment of an optimized model with the objective function requiring minimum overturning pressure for completing deformation and design variables associated with thickness, height, radius, and temperature. An optimized SMP diaphragm is obtained under the critical pressure constraints. The results contribute to the design and application of novel SMP diaphragms. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46557.     

Challenges of shape memory polymers: A review of the progress toward overcoming SMP's limitations

Many applications ranging from biomedical to aerospace have been proposed for the use of shape memory polymers (SMPs). To optimize SMPs properties for appropriately targeting such wide‐spreading application requirements, it becomes necessary to understand the structure/property relationships in SMPs. The literature was reviewed and the recent advances made in the development of SMPs were determined to establish guidelines for composition and structure considerations for designing SMPs with targeted chemical, physical, and shape memory (SM) properties. It was concluded that covalently crosslinked glassy thermosets appear to be better SMP candidates because of their intrinsically higher modulus, greater thermal and chemical stability, higher shape fixity and recovery, and possibly their longer cycle life. However, material design allows for reaching comparable or better properties for all classes of SMPs. This emphasizes that optimization of SMPs requires application‐specific molecular, structural, and geometrical design. Current techniques for improving stress recovery and cycle time, which compared to shape memory alloys are the two main limitations of SMPs, are extensively discussed. Understanding the relationships between the composition and structure of an SMP and its SM properties as well as its limitations enables one to better define the development areas for high performance SMPs. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

A slow shape‐recovery polymer based on polylactic acid

Shape‐recovery materials are expected to have numerous applications as ductile structural compounds which can recover their shape after significant deformations. We report a new type of shape‐recovery polymer consisting of polylactic acid (PLA) derived from glucose compounded with a cinnamic acid ester derived from lignin. Unlike existing shape‐memory polymers, this shape‐recovery polymer exhibits a spontaneous but gradual recovery of its original dimensions, following elongation and release of stress, over a period ranging from several hours to days, without the requirement for external stimulus. In the case of a typical rubber or elastomer, shape‐recovery takes place almost instantaneously after deformation due to the energy stored by the material. Although the slow shape‐recovery polymer reported herein appears to exhibit plastic deformation as if the energy of elongation is lost, it eventually recovers from the deformation in the same manner as an elastic material. This material may have applicability to the energy‐absorbing and shape restoration automotive parts. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41004.     

Stress memory of a thermoset shape memory polymer

The performance of stress recovery and shape recovery are equally important for high performance shape memory polymers (SMPs) in emerging applications. However, unlike shape recovery, stress recovery does not always follow a monotonic behavior, i.e., “stress plateau,” “stress overshoot,” and “stress undershoot” can be observed. In order to reveal the complicated stress memorization and recovery behavior, this study employs a phenomenological model which considers the recovery stress as the sum of residual programming stress, memorized stress, thermal stress, and relaxed stress for amorphous crosslinked SMPs. This model is demonstrated by a stress recovery experiment in which a polystyrene based SMP was programmed at two prestrain levels above the glass transition temperature, i.e., 20% (neo‐Hookean hyperelastic region) and 50% (strain‐hardening region), and two fixation temperatures, i.e., 20°C (below T_g) and 45°C (within the T_g region), respectively. In addition, a clear distinction between the memorized stress and recovery stress is presented. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42112.     

Shape‐memory bioresorbable terpolymer composite with antirestenotic drug

Shape‐memory polymers (SMPs) that combine shape‐memory, biodegradability, and controlled drug release properties are very promising for medical and pharmaceutical application. Moreover, incorporation of antirestenotic drug into SMP biodegradable stent seems to be an interesting solution because of possibility to combine the mechanical support that provides stent and also drug elution. The aim of our study was to analyze the effect of incorporation of sirolimus into poly(l ‐lactide‐co‐glycolide‐co‐trimethylene carbonate) on physicochemical and mechanical properties, degradation, and shape‐memory effect of the terpolymer. For this purpose, sirolimus was incorporated into the terpolymer by injection molding method. It has been demonstrated that drug‐free terpolymer after injection molding characterized insignificant changes in terpolymer composition. Degradation of materials during processing was not observed. Incorporation of drug molecules did not change shape‐memory properties of terpolymer. ¹H‐ and ¹³C‐NMR spectra of poly(lactide‐co‐glycolide‐co‐trimethylene carbonate) confirmed that changes during degradation were similar for terpolymer and terpolymer with sirolimus. Sustained and regular release of sirolimus was observed. The developed material presents potential for biomedical and pharmaceutical applications. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41902.     

State diagram of phase transition temperatures and solvent‐induced recovery behavior of shape‐memory polymer

In this study we analyzed the phase and state transitions of shape‐memory polymers (SMPs)/solvent mixtures using the Flory–Huggins (FH) theory by extension of Vrentas and the Couchman–Karasz theory for glass transition, as well as Clausius–Clapeyron relation for melting transition. Using scaling relations of model parameters, we have obtained a theoretical prediction of state diagrams of the phase transition temperature and solvent‐induced recovery in SMPs. The inductive decrease in transition temperature is identified as the driving force for the solvent‐induced shape‐memory effect in SMPs Consequently, the thermodynamics of the polymer solution and the relaxation theory were employed to characterize the dependencies of shape recovery time on the FH parameter and the ratio of the molar volume of solute to solvent. With the estimated model parameters, we constructed the state diagram for SMP, which provides a powerful tool for design and analysis of phase transition temperatures and solvent‐induced recovery. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Shape‐memory polymer networks with Fe3O4 nanoparticles for remote activation

Shape‐memory polymers (SMPs) have recently shown the capacity to actuate by remote heating via the incorporation of magnetic nanoparticles into the polymer matrix and exposure to an alternating magnetic field. In this study, methacrylate‐based thermoset SMP networks were synthesized through free‐radical polymerization with varying amounts of Fe₃O₄ magnetite (0, 1, and 2.5 wt %). Furthermore, the chemistry of the networks was controlled to maintain a constant glass transition temperature (T_g) while varying the degree of chemical crosslinking. Remote heating of the networks was shown to be a direct function of the nanoparticle concentration and independent of the chemistry. Magnetite reinforcement was shown to influence the thermomechanical properties of the networks; increasing Fe₃O₄ concentrations led to decreases in T_g and rubbery modulus. However, networks with a higher degree of crosslinking were more resistant to thermomechanical changes with respect to magnetite concentration. Strain to failure was shown to decrease with the addition of nanoparticles and the free‐strain shape‐memory cycle was investigated for all of the networks. Networks with lower degrees of crosslinking and high magnetite concentrations showed a significant amount of irrecoverable strain. Last, the use of remotely heated shape‐memory materials is discussed in light of potential biomedical applications. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009