Effect of coating method on gas separation by PDMS/PES membrane

In this study, polydimethylsiloxane (PDMS)‐coated polyethersulfone (PES) composite membrane was prepared for gas separation. “Film casting” and “dip‐coating” techniques were used for producing selective PDMS layer on the surface of the PES support. The effects of coating technique and conditions including coating solution concentration and curing temperature on permselectivity of CO₂, CH₄, and N₂ were investigated. The prepared PES support did not provide any selectivity to the gases. When the concentration of PDMS coating solution was increased, initially permeability of CO₂ was rapidly dropped and then gradually reached to an almost constant value. The optimum concentration of coating solution was 5 wt%. Curing temperature showed no pronounced effect on the CO₂ permeability and selectivity. In “film casting” method, double coating showed superior permeability and selectivity. However, triple “dip‐coating” was promising. The selectivity of composite membrane prepared by “dip‐coating” was higher than “film casting” method. CO₂/N₂ and CO₂/CH₄ selectivity of five sequential dip‐coated composite membranes was 45.5 and 9.3, respectively. POLYM. ENG. SCI., 2013. © 2013 Society of Plastics Engineers     

Influence of support layer and PDMS coating conditions on composite membrane performance for ethanol/water separation by pervaporation

A systematic study was performed on the combination of support properties and polydimethylsiloxane (PDMS) coating conditions for the lab‐scale preparation of a defect‐free, thin film composite membrane for organophilic pervaporation. Support layers having comparable surface porosities were prepared from three polymers with different chemical composition (PVDF, PSF, PI). Their exact role on the deposition of the PDMS coating (i.e., wetting and intrusion) and the final membrane performance (i.e., effect on mass transfer of the permeants) was studied. The crosslinking behavior of dilute PDMS solutions was studied by viscosity measurements to optimize the coating layer thickness, support intrusion and wetting. It was found essential to pre‐crosslink the PDMS solution for a certain time prior to the coating. Dip time for coating the PDMS solution on the supports was varied by using automated dip coating machine. The performance of the synthesized membranes was tested in the separation of ethanol/water mixtures by pervaporation. Both flux and selectivity of the membranes were clearly influenced by the support layer. Resistance of the support layers increased by increasing the polymer concentration in the casting solutions of the supports. Increasing the dip time of the PDMS coating solution led to increased selectivity of the composite membranes. Scanning Electron Microscopy analysis of the composite membranes showed that this leads to a minor increase in the thickness of the PDMS top layer. Top layer thickness increased linearly with the square root of the dip time (t^0.5) at a constant withdrawal speed of the support. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43670.     

Effects of THF as cosolvent in the preparation of polydimethylsiloxane/polyethersulfone membrane for gas separation

Polydimethylsiloxane/polyethersulfone (PDMS/PES) asymmetric membranes are widely applied in gas separation. However, the effects of common cosolvent on these membranes remain unknown. In order to study the changes in membrane morphology and gas separation properties, asymmetric PDMS/PES membranes were prepared. The studied parameters were types of cosolvents, tetrahydrofuran (THF) concentration, evaporation time, and PDMS concentration. Membrane morphology was examined using scanning electron microscopy and gas separation was conducted using pure CO₂, N₂, CH₄, and Hat 25°C. The addition of cosolvent into the polymer solution decreased the dope viscosity and delayed liquid–liquid demixing during phase inversion. Macrovoids formation was observed in substructure layer after adding THF and these macrovoids elongated with the reduction in THF content. There were microvoids formed on top of macrovoids and microvoids layer became thicker due to the increasing evaporation time of solvents before coagulation in nonsolvent. The PDMS coating on the PES membrane formed a dense skin layer and exhibited higher selectivity compared to the uncoated membrane. Membrane contained THF cosolvent with 60 s evaporation time and 3 wt% coated PDMS is the optimum membrane among other membranes in this work. The CO₂/N₂ selectivity was enhanced by 73.3% with CO₂ permeance of 44.86 GPU. POLYM. ENG. SCI., 54:2177–2186, 2014. © 2013 Society of Plastics Engineers     

A new technique for preparation of PDMS/ceramic nanocomposite membrane for gaseous hydrocarbons separation

A novel composite membrane using polydimethylsiloxane (PDMS) as a top active layer and ceramic nanocomposite as the support layer was developed for the gaseous hydrocarbons separation. For the fabrication of hybrid membranes, nanocomposite technology applied for manufacturing ceramic supports with controllable microstructures. Also, a new method was used for coating a uniform and no penetrated polymeric layer. Top layer of ceramic support with nanocomposite microstructures was fabricated using 5 wt % α‐Al₂O₃‐SiO₂ bidispersed suspensions with optimum weight fraction of second phase (SiO₂) based on the fractional collision frequency theory. PDMS selective layer was coated on the outer surface of the porous ceramic nanocomposite support by dip‐coating method. In this respect, the effect of several parameters such as pretreatment temperature, PDMS solution concentration, and number of coated polymeric layers on prepared layers morphology and hybrid membrane performance in the separation of condensable hydrocarbons (iso and n‐butane) from hydrogen were investigated. The results showed that the membranes fabricated at 140°C as pretreatment temperature and three polymeric layers by 7, 15, and 15 wt % PDMS concentration, respectively, had a high selectivity (>25 at 2 bar)) in C₄H₁₀/H₂ separation. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

A high CO2 permselective mesoporous silica/carbon composite membrane for CO2 separation

Ordered mesoporous silica/carbon composite membranes with a high CO₂ permeability and selectivity were designed and prepared by incorporating SBA-15 or MCM-48 particles into polymeric precursors followed by heat treatment. The as-made composite membranes were characterized by high-resolution transmission electron microscopy (HRTEM), X-ray diffraction (XRD) and N₂ adsorption, of which the gas separation performance in terms of gas permeability and selectivity were evaluated using the single gas (CO₂, N₂, CH₄) and gas mixtures (CO₂/N₂ and CO₂/CH₄, 50/50 mol.%). In comparison to the pure carbon membranes and microporous zeolite/C composite membranes, the as-made mesoporous silica/C composite membranes, and the MCM-48/C composite membrane in particular, exhibit an outstanding CO₂ gas permeability and selectivity for the separation of CO₂/CH₄ and CO₂/N₂ gas pairs owing to the smaller gas diffusive resistance through the membrane and additional gas permeation channels created by the incorporation of mesoporous silicas in carbon membrane matrix. The channel shape and dimension of mesoporous silicas are key parameters for governing the gas permeability of the as-made composite membranes. The gas separation mechanism and the functions of porous materials incorporated inside the composite membranes are addressed.     

Asymmetric polysulfone gas separation membranes treated by low pressure DC glow discharge plasmas

Asymmetric polysulfone (PSF) gas separation membranes were prepared at different conditions such as non‐solvent concentration, evaporation time (ET) and coagulation bath temperature (CBT). In addition, effects of low‐pressure DC glow discharge plasma on the characteristics of PSF membranes were investigated. PSF membranes both before and after plasma treatment were characterized by several techniques, including contact angle measurement, scanning electron microscope (SEM), dynamic mechanical thermal analysis (DMTA), and atomic force microscopy (AFM). Furthermore, the performance of membranes was evaluated in terms of permeability of CO₂, CH₄, O_2, and N₂ gases. The ideal selectivity of CO₂/CH₄ and O₂/N₂ and surface free energy was calculated. Results showed that the EtOH concentration, ET and CBT affect the morphology of PSF membranes. For membranes prepared from a casting solution consisting of PSF 26.0, NMP 28.0, THF 28.0, and EtOH 18.0 wt % and ET for 3 min, the maximum selectivity of untreated membrane is about 69.76 and 12.59 for CO₂/CH₄ and O₂/N₂, respectively. After plasma treatment, the ideal selectivity is receded; however, the CO₂/CH₄ is still higher than 40.41 at pressure of 5 bars. Finally, preparation conditions and DC glow discharge plasmas have significant effects on the characteristics of the PSF membranes and result in an increase of the gas permeation. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42116.     

Effect of titanium dioxide nanoparticles on polydimethylsiloxane/polyethersulfone composite membranes for gas separation

Introducing inorganic nanoparticles into the structure of polymeric membranes is an interesting approach for the enhancement of physical, chemical, and separation properties of the membranes. In this article, the performance of a two‐layer nanocomposite membrane for gas separation was studied. Three different methods for embedding titanium dioxide (TiO₂) nanoparticle were employed for the membrane preparation. The techniques include blending TiO₂ in the polydimethylsiloxane (PDMS) coating layer, blending TiO₂ in the polyethersulfone (PES) support and dip coating of PES support with TiO₂ accompanied by PDMS coating. The aim of the current research was finding the optimum technique for introducing TiO₂ into the membrane to obtain superior performance for gas separation. The results indicated that PES support containing TiO₂ nanoparticles possessed favorable effect on gas separation capability. The optimum performance was obtained by PDMS‐coated membranes prepared with 7 wt% TiO₂‐embedded PES support. Carbon dioxide (CO₂) permeance, CO₂/nitrogen, and CO₂/methane selectivity were obtained as 188.7 GPU, 8.6, and 3.4, respectively. POLYM. ENG. SCI., 2012. © 2012 Society of Plastics Engineers     

Separation of CO2 from CH4 by pure PSF and PSF/PVP blend membranes: Effects of type of nonsolvent,solvent, and PVP concentration

Complete CO₂/CH₄ gas separation was aimed in this study. Accordingly, asymmetric neat polysulfone (PSF) and PSF/polyvinylpyrrolidone (PVP) blend membranes were prepared by wet/wet phase inversion technique. The effects of two different variables such as type of external nonsolvent and type of solvent on morphology and gas separation ability of neat PSF membranes were examined. Moreover, the influence of PVP concentration on structure, thermal properties, and gas separation properties of PSF/PVP blend membrane were tested. The SEM results presented the variation in membrane morphology in different membrane preparation conditions. Atomic forced microscopic images displayed that surface roughness parameters increased significantly in higher PVP loading and then gas separation properties of membrane improved. Thermal gravimetric analysis confirms higher thermal stability of membrane in higher PVP loading. Differential scanning calorimetric results prove miscibility and compatibility of PSF and PVP in the blend membrane. The permeation results indicate that, the CO₂ permeance through prepared PSF membrane reached the maximum (275 ± 1 GPU) using 1‐methyl‐2‐pyrrolidone as a solvent and butanol (BuOH) as an external nonsolvent. While, a higher CO₂/CH₄ selectivity (5.75 ± 0.1) was obtained using N‐N‐dimethyl‐acetamide (DMAc) as a solvent and propanol (PrOH) as an external nonsolvent. The obtained results show that PSF/PVP blend membrane containing 10 wt % of PVP was able to separate CO₂ from CH₄ completely up to three bar as feed pressure. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 1139‐1147, 2013     

Development of ethanolamine‐based ionic liquid membranes for efficient CO2/CH4 separation

This study is focused on the development of ionic liquids (ILs) based polymeric membranes for the separation of carbon dioxide (CO₂) from methane (CH₄). The advantage of ILs in selective CO₂ absorption is that it enhances the CO₂ selective separation for the ionic liquid membranes (ILMs). ILMs are developed and characterized with two different ILs using the solution‐casting method. Three different blend compositions of ILs and polysulfone (PSF) are selected for each ILMs 10, 20, and 30 wt %. Effect of the different types of ILs such as triethanolamine formate (TEAF) and triethanolamine acetate (TEAA) are investigated on PSF‐based ILMs. Field emission scanning electron microscopy analysis of the membranes showed reasonable homogeneity between the ILs and PSF. Thermogravimetric analysis showed that by increasing the ILs loading thermal stability of the membranes improved. Mechanical analysis on developed membranes showed that ILs phase reduced the amount of plastic flow of the PSF phase and therefore, fracture takes place at gradually lower strains with increasing ILs content. Gas permeation evaluation was carried out on the developed membranes for CO₂/CH₄ separation between 2 bar to 10 bar feed pressure. Results showed that CO₂ permeance increases with the addition of ILs 10–30 wt % in ILMs. With 20–30 wt % TEAF‐ILMs and TEAA‐ILMs, the highest selectivity of a CO₂/CH₄ 53.96 ± 0.3, 37.64 ± 0.2 and CO₂ permeance 69.5 ± 0.6, 55.21 ± 0.3 is observed for treated membrane at 2–10 bar. The selectivity using mixed gas test at various CO₂/CH₄ compositions shows consistent results with the ideal gas selectivity. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45395.     

Effects of pressure and temperature on fixed-site carrier membrane for CO2 separation from natural gas

In this paper, the effect of testing temperature on the performance of fixed carrier membrane for CO₂ separation were studied. The blend composite membranes were developed respectively with a blend of PEI-PVA (polyetheleneimine-polyvinyl alcohol) as separation layer and PS (polysulfone) ultrafiltration membranes as the substrates. The permselectivity of the membranes was measured with CO₂/CH₄ mixed gas. The effect of testing temperature on membrane separation performance was investigated. The results showed that both the permeances of CO₂ and CH₄ decreased with the increase of temperature, and the permeances decreased more quickly under low pressure than those under high pressure. At the feed pressure of 0.11 MPa, the CO₂/ CH₄ selectivity of PEI-PVA/PS blend composite membrane reduced along with temperature increment. Under the feed pressure of 0.21 MPa, as well as 1.11 MPa, the selectivity decreased with the increase of temperature.     

Polyvinyl alcohol/polysulfone (PVA/PSF) hollow fiber composite membranes for pervaporation separation of ethanol/water solution

Polysulfone (PSF) hollow fiber membranes were spun by phase‐inversion method from 29 wt % solids of 29 : 65 : 6 PSF/NMP/glycerol and 29 : 64 : 7 PSF/DMAc/glycol using 93.5 : 6.5 NMP/water and 94.5 : 5.5 DMAc/water as bore fluids, respectively, while the external coagulant was water. Polyvinyl alcohol/polysulfone (PVA/PSF) hollow fiber composite membranes were prepared after PSF hollow fiber membranes were coated using different PVA aqueous solutions, which were composed of PVA, fatty alcohol polyoxyethylene ether (AEO₉), maleic acid (MAC), and water. Two coating methods (dip coating and vacuum coating) and different heat treatments were discussed. The effects of hollow fiber membrane treatment methods, membrane structures, ethanol solution temperatures, and MAC/PVA ratios on the pervaporation performance of 95 wt % ethanol/water solution were studied. Using the vacuum‐coating method, the suitable MAC/PVA ratio was 0.3 for the preparation of PVA/PSF hollow fiber composite membrane with the sponge‐like membrane structure. Its pervaporation performance was as follows: separation factor (α) was 185 while permeation flux (J) was 30g/m²·h at 50°C. Based on the experimental results, it was found that separation factor (α) of PVA/PSF composite membrane with single finger‐void membrane structure was higher than that with the sponge‐like membrane structure. Therefore, single finger‐void membrane structure as the supported membrane was more suitable than sponge‐like membrane structure for the preparation of PVA/PSF hollow fiber composite membrane. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 247–254, 2005     

Polydimethylsiloxane/postmodified MIL‐53 composite layer coated on asymmetric hollow fiber membrane for improving gas separation performance

Composite layer containing postmodified MIL‐53 (P‐MIL‐53) was exploited to be coated on as‐fabricated asymmetric hollow fiber membrane for improving gas separation performance. The morphology and pore size distribution of P‐MIL‐53 particles were characterized by SEM and N₂ adsorption isotherm. The EDX mapping and FTIR spectra were performed to confirm the presence of P‐MIL‐53 deposited on the outer surface of hollow fiber membranes. The results of pure gas permeation measurement indicated that incorporation of P‐MIL‐53 particles in coating layer could improve permeation properties of hollow fiber membranes. By varying coating times and P‐MIL‐53 content, the membrane coated with PDMS/15%P‐MIL‐53 composite by three times achieved best performance. Compared to pure PDMS coated membrane, CO₂ permeance was enhanced from 29.96 GPU to 40.24 GPU and ideal selectivity of CO₂/N₂ and CO₂/CH₄ also increased from 23.28 and 26.95 to 28.08 and 32.03, respectively. The gas transport through composite membrane was governed by solution‐diffusion mechanism and CO₂ preferential adsorption of P‐MIL‐53 contributed to considerable increase of CO₂ solubility resulting in accelerated permeation rate. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44999.     

The morphology and gas‐separation performance of membranes comprising multiwalled carbon nanotubes/polysulfone–Kapton

The development of desirable chemical structures and properties in nanocomposite membranes involve steps that need to be carefully designed and controlled. This study investigates the effect of adding multiwalled nanotubes (MWNT) on a Kapton–polysulfone composite membrane on the separation of various gas pairs. Data from Fourier transform infrared spectroscopy and scanning electron microscopy confirm that some studies on the Kapton–polysulfone blends are miscible on the molecular level. In fact, the results indicate that the chemical structure of the blend components, the Kapton–polysulfone blend compositions, and the carbon nanotubes play important roles in the transport properties of the resulting membranes. The results of gas permeability tests for the synthesized membranes specify that using a higher percentage of polysulfone (PSF) in blends resulted in membranes with higher ideal selectivity and permeability. Although the addition of nanotubes can increase the permeability of gases, it decreases gas pair selectivity. Furthermore, these outcomes suggest that Kapton–PSF membranes with higher PSF are special candidates for CO₂/CH₄ separation compared to CO₂/N₂ and O₂/N₂ separation. High CH₄, CO₂, N₂, and O₂ permeabilities of 0.35, 6.2, 0.34, and 1.15 bar, respectively, are obtained for the developed Kapton–PSF membranes (25/75%) with the highest percentage of carbon nanotubes (8%), whose values are the highest among all the resultant membranes. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43839.     

Interfacial polymerization of facilitated transport polyamide membrane prepared from PIP and IPC for gas separation applications

A facilitated transport polyamide (PA) membrane was developed for gas separation by interfacial polymerization reaction of piperazine (PIP) and isophthaloyl chloride (IPC) supported on polysulfone (PSF) membrane previously prepared by dry/wet phase inversion method. The properties of the prepared membranes were characterized by SEM, FT-IR, TGA, and XRD. SEM images showed that a defect-free PSF, and rough PA membranes were fabricated, while the FT-IR spectra confirmed the formation of PA layer on top of the PSF support. The separation performance of the thin film PA and PSF membranes was evaluated using four gasses (CO₂, CH₄, N₂, and O₂). Compared to the PSF membrane, the PA membrane demonstrated an increased selectivity of CO₂/CH₄ and CO₂/N₂ by 178%, 169%, respectively. This improvement was attributed to the presence of amine functional groups, which acted as a fixed carrier to facilitate the transport of CO₂ gas across the membrane. However, building the PA layer on top of PSF support reduced the membrane permeance of CO₂ from 2.41 to 2.12 GPU as a result of the increased mass transfer resistance. Furthermore, the effect of operating temperature and pressure on the separation performance of the membranes was investigated.     

Effect of coating procedure on composite gas separation membrane performance

The influence of different coating procedures on the transport and separation properties of composite gas separation membranes was studied. The composite membrane (CM) comprises a coating material (silicone rubber) in occluding contact with an asymmetric polysulfone flat membrane (AM). Permeabilities, ideal separation factors and structure of the CM were found to depend strongly on the evaporation time, volume and concentration of the coating solutions. Gas permeation experiments (H₂, N₂, CO₂, CH₄) indicated that gas permeabilities decreased rapidly with an increasing amount of coating. A maximum in the H₂/N₂, H₂/CH₄ ideal separation factor was reached as the amount of coating was increased. Scanning electron microscopy (SEM) studies revealed the presence of a dense isotropic layer of coating material above an anisotropic layer comprised of a mixture of polysulfone nodules and silicone material. The results showed that the CM prepared with a concentration of 6% silicone solution and contact time of 1 min has the best gas separation performance.     

Effects of pressure and temperature on fixed-site carrier membrane for CO<Subscript>2</Subscript> separation from natural gas

In this paper, the effect of testing temperature on the performance of fixed carrier membrane for CO₂ separation were studied. The blend composite membranes were developed respectively with a blend of PEI-PVA (polyetheleneimine-polyvinyl alcohol) as separation layer and PS (polysulfone) ultrafiltration membranes as the substrates. The permselectivity of the membranes was measured with CO₂/CH₄ mixed gas. The effect of testing temperature on membrane separation performance was investigated. The results showed that both the permeances of CO₂ and CH₄ decreased with the increase of temperature, and the permeances decreased more quickly under low pressure than those under high pressure. At the feed pressure of 0.11 MPa, the CO₂/ CH₄ selectivity of PEI-PVA/PS blend composite membrane reduced along with temperature increment. Under the feed pressure of 0.21 MPa, as well as 1.11 MPa, the selectivity decreased with the increase of temperature.     

New high permeable polysulfone/ionic liquid membrane for gas separation

In this study, the effects of 1-Ethyl-3-methylimidazolium tetrafluoroborate ionic liquid on CO₂/CH₄ separation performance of symmetric polysulfone membranes are investigated. Pure polysulfone membrane and ionic liquid-containing membranes are characterized. Field emission scanning electron microscopy (FE-SEM) is used to analyze surface morphology and thickness of the fabricated membranes. Energy dispersive spectroscopy (EDS) and elemental mapping, Fourier transform infrared (FTIR), thermal gravimetric (TGA), X-ray diffraction (XRD) and Tensile strength analyses are also conducted to characterize the prepared membranes. CO₂/CH₄ separation performance of the membranes are measured twice at 0.3 MPa and room temperature (25 °C). Permeability measurements confirm that increasing ionic liquid content in polymer-ionic liquid membranes leads to a growth in CO₂ permeation and CO₂/CH₄ selectivity due to high affinity of the ionic liquid to carbon dioxide. CO₂ permeation significantly increases from 4.3 Barrer (1 Barrer=10^-10 cm³(STP)·cm·cm^-2·s^-1·cmHg^-1, 1cmHg=1.333kPa) for the pure polymer membrane to 601.9 Barrer for the 30 wt% ionic liquid membrane. Also, selectivity of this membrane is improved from 8.2 to 25.8. mixed gas tests are implemented to investigate gases interaction. The results showed, the disruptive effect of CH₄ molecules for CO₂ permeation lead to selectivity decrement compare to pure gas test. The fabricated membranes with high ionic liquid content in this study are promising materials for industrial CO₂/CH₄ separation membranes.     

Optimization of coating solution viscosity of hollow fiber‐supported polydimethylsiloxane membrane for CO2/H2 separation

To optimize the CO₂ permeation and CO₂/H₂ separation performance of hollow fiber‐supported polydimethylsiloxane (PDMS) membranes, the effect of the viscosity of the PDMS coating solution on surface morphologies, thickness of PDMS layer, and solution intrusion into surface pores of hollow fiber supports was investigated. Increases in both stirring time and standing time could increase the viscosity of the PDMS solution. The PDMS layer thickness increased when the coating solution viscosity increased, whereas the surface roughness of the PDMS layer markedly decreased and then slightly changed. Moreover, when the stirring time of the PDMS coating solution was 9 min and the standing time was increased from 2 min to 25 min, the CO₂ permeance first decreased, then increased to ～2250 GPU probably due to the decreased intrusion depth, and finally decreased because of the substantially increased thickness of the PDMS layer. However, the CO₂/H₂ selectivity increased to 3.4 with an increase in coating solution viscosity. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45765.     

Atmospheric CO2/CH4 permeability of EVA copolymer/SiO2 composite membrane for biogas purification

The CO₂ and CH₄ permeabilities of poly(ethylene-co-vinyl acetate) (EVA)/SiO₂ composite membrane were investigated at atmospheric pressure. The membranes were fabricated by compression molding and characterized by Fourier transformed infrared spectroscopy, differential scanning calorimetry, a universal testing machine, and a contact angle analyzer. The effect of vinyl acetate content (18–33 wt%) was evaluated for both single-gas and mixed-gas permeation systems. A non-pressurized homemade-permeation cell was used for the single-gas permeation of CO₂ and CH₄, while a tubular membrane was utilized for a continuous separation of CO₂/CH₄ mixture. CO₂ flux was readily increased (from 0.7 to 2.0 ml/m².s) with vinyl acetate content (18–33 wt%). The enhanced CO₂ permeability is attributed to the increase in polarity and also the decrease in crystallinity of the membrane. A satisfied gas separation selectivity (CO₂/CH₄) of 4.31 could be obtained from tubular membrane with 28 wt% VA content. The incorporation of SiO₂ as a filler (0.5–2.0 wt%) especially increased the membrane polarity and hence the CO₂ flux up to 6.0 ml/m².s. However, the CH₄ flux was not affected by VA and SiO₂ contents.     

Controlled synthesis of high performance carbon/zeolite T composite membrane materials for gas separation

A simple approach has been developed to synthesize the carbon/zeolite T composite membrane materials with the high gas separation performance. The precursors of the composite membrane are composed of polyimide matrix and dispersed zeolite T particles. The composite membranes prepared by pyrolysis at 973 K show excellent gas (H₂, CO₂, O₂, N₂, and CH₄) permeability and selectivity (O₂/N₂, CO₂/CH₄) for both single gas and mixed-gas. The gas separation performance of the composite membranes can be controlled in a wide range by only changing the zeolite T particle size. The maximum selectivity of O₂ over N₂ (21/79 mol%) for the composite membranes with the least zeolite T particle (0.5 μm) is 15 with an O₂ permeability of 347 Barrers (1 Barrer = 7.5 × 10⁻¹⁸ m² s⁻¹ Pa⁻¹) and the selectivity of CO₂ over CH₄ (50/50 mol%) reaches a value of 179 with a CO₂ permeability of 1532 Barrers. It is believed that the increase of gas permeability is attributed to the ordered microchannels in the zeolite and the interfacial gaps formed between zeolite and carbon matrix in the composite membranes. And the gas selectivity is tuned by the size of interfacial gaps which are varied with the zeolite particle size. This technique will provide a simple and convenient route to efficiently improve the trade-off relationship between the permeability and the selectivity and enable the construction of carbon-based composite materials with novel functionalities in membrane science.