Synthesis and characterization of hydroxyapatite/β-tricalcium phosphate nanocomposites using microwave irradiation

Microwave assisted synthesis method is a relatively new approach employed to decrease synthesis time and form a more homogenous structure in biphasic calcium phosphate bioceramics. In this study, nanocrystalline HA/β-TCP composites were prepared by microwave assisted synthesis method and, for comparison reason, by conventional wet chemical methods. The chemical and phase composition, morphology and particle size of powders were characterized by FTIR, XRD and SEM, respectively. The use of microwave irradiation resulted in improved crystallinity. The amount of hydroxyapatite phase in BCP ranged from 5% to 17%. The assessment of bioactivity was done by soaking of powder compacts in simulated body fluid (SBF). The decreasing pH of the solution in the presence of β-TCP indicated its biodegradable behavior. Rod-like hydroxyapatite particles were newly formed during the treatment in SBF for microwave assisted substrate synthesis. In contrast, globular particles precipitate under same conditions if BCP substrates were synthesized using conventional wet chemical methods.     

Sintering parameters study of a biphasic calcium phosphate bioceramic synthesized by alcoholic sol-gel technique

In the sintering of biphasic calcium phosphate bioceramics (BCP) can occur phases transformations accompanied by a sudden thermal expansion due to different coefficients of thermal expansion of each phase, which generates internal stress concentrations inducing undesired cracks within the sample. Therefore, this work aimed to study the sintering parameters of a BCP, composed of hydroxyapatite (HAp) and β-tricalcium phosphate (β-TCP), synthesized by the alcoholic sol-gel technique, in order to evaluate the better conditions for avoiding defect generation. BCP powders were uniaxially cold-pressed at 300 MPa and air-sintered at 1070 °C/2 h (BCP1070 sample) and 1130 °C/2 h (BCP1130 sample), with heating rates of 10 °C/min and 5 °C/min, respectively. Samples were characterized by X-ray diffraction, Fourier-transform infrared spectroscopy, scanning electron microscopy, relative density determination, Vickers hardness test, and nanohardness tests. The results displayed that the assessed sintering parameters were suitable for promoting a satisfactory particle consolidation. The transformation from HAp to β-TCP occurred simultaneously with grain growth and material densification under all conditions. The mechanical tests revealed that BCP1070 and BCP1130 samples have different behaviour when analyzed micro or nanostructurally. But, the heating rate (10 °C/min) combined with the sintering temperature (1070 °C) anabled to obtain a suitable sinterability with samples presenting smaller grain size and without defects. Further, it kept the microporosity which is an essential property for application in bioceramic materials.     

Cefuroxime-impregnated calcium phosphates as an implantable delivery system in experimental osteomyelitis

The study aimed to investigate the effectiveness of porous calcium phosphates viz., hydroxyapatite (HAp) and a bi-phasic calcium phosphate (BCP) with predominately β-tricalcium phosphate (β-TCP) prepared by aqueous solution combustion method impregnated with cefuroxime axetil for the treatment of experimental osteomyelitis and compared with parenteral treatment. In vitro release of the drug was tested for its sustained elution characteristics for 21 days in PBS (pH 7.2) and measured by HPLC. In the in vivo study, bone infection was induced in tibia of rabbits by inoculation of 1 ml (3 × 10⁶) CFU Staphylococcus aureus. On the 21st day, after the development of osteomyelitis, six animals were treated by filling the cavity with cefuroxime-impregnated HAp blocks (Group II), six animals with the same drug-impregnated β-TCP (Group III) and in six others, only cefuroxime (15 mg/kg twice daily) was injected parenterally 6 weeks (Group IV). Group I with six animals was kept untreated. Histologically, the signs of infection were found to subside by 3 and 6 weeks. Radiological evaluation with cefuroxime-impregnated HAp and β-TCP pointed out the disappearance of sequestrum and existence of newly formed bony specules. Concentration of cefuroxime in bone and serum as estimated by HPLC showed highest value on day 21 itself which reduced marginally by day 42 in both the groups and these values were higher than minimum inhibitory concentration (MIC) against S. aureus. Our findings suggest that bi-phasic calcium phosphates with predominately β-TCP content is a very efficient carrier material for antibiotic compounds even for refractory infections by S. aureus.     

In situ formation of biphasic calcium phosphates and their biological performance in vivo

The co-precipitation technique has been applied to synthesize biphasic calcium phosphate (BCP). After annealing at 900 °C for 24 h, hydroxyapatite (HAp) and β-tricalcium phosphate (β-TCP) were obtained as a single phase at 1.67 and 1.5 Ca/P ratios, respectively. Between these two extremes, a whole range of BCP preparations could be synthesized by using this technique with an accurate control of starting reactants. The biological performance of BCP granulates with a specific content of 62% HAp and 38% β-TCP was investigated. After immersion in Hanks’ balanced salt solution (HBSS) for 1 week, a precipitation started to be formed with individual small granules on the specimen surface. An MTT assay indicated that BCP granulates have no cytotoxic effects on MG-63 cells, and that they have good biocompatibility. An implantation experiment in mouse skulls revealed that BCP granulate provides a strong positive effect on bone formation in vivo in mice.     

Influence of microstructure and phase composition on the nanoindentation characterization of bioceramic materials based on hydroxyapatite

The aim of the study was to investigate the influence of microstructure and phase composition on the mechanical behaviour of hydroxyapatite (HAp) and biphasic HAp/β-tricalcium phosphate (β-TCP) bioceramic materials using nanoindentation. The formation of β-TCP phase in the HAp ceramic had the predominant influence on the nanomechanical properties of compact ceramics. For investigated microstructures there appear to be a slight decrease in the elastic modulus with increasing load and a higher decrease in hardness, which are in agreement with upper bounds of the results reported in literature. Maximal value of reduced modulus and hardness is yielded with pure HAp, and is measured to be 133.76 GPa for average grain size of 3 μm and 12.18 GPa for average grain size of 140 nm, respectively. The average modulus and hardness results for HAp/β-TCP ceramics with higher (101.61 GPa, 6.76 GPa) and lower grain size (115.72 GPa, 8.76 GPa) show sufficient mechanical properties in order to serve as hard tissue replacement material.     

多孔双相钙磷钛合金微弧氧化膜层的制备及生物相容性

为克服钛合金生物膜层单一相的缺陷,以Ti6A14V合金为基体,用微弧氧化法制得具有双相钙磷复合陶瓷膜层(BCP)的钛合金器件.通过控制工作液成分制得由不同比例的β-磷酸三钙(β-TCP)和羟基磷灰石(HA)组成的多孔性复合膜层.研究了电源占空比对BCP膜孔隙率和孔径大小的影响.采用能谱仪和X射线衍射仪分析了BCP膜层的...     

Effect of the HA/β-TCP Ratio on the Biological Performance of Calcium Phosphate Ceramic Coatings Fabricated by a Room-Temperature Powder Spray in Vacuum

Four calcium phosphate ceramic coatings, the less soluble hydroxyapatite (HA) coating, the more soluble β-tricalcium phosphate (β-TCP) coating, and two biphasic calcium phosphate (BCP) coatings with HA/β-TCP ratios of 70/30 and 30/70 were fabricated by spraying each corresponding powder onto a titanium substrate at room temperature (RT) in a vacuum, in order to investigate the effect of the HA/β-TCP ratio on the dissolution behavior and the cellular responses of the coating. No secondary phases, except for HA and β-TCP, were observed for the coatings in the X-ray diffraction results. The coating compositions were almost the same as those of the starting powders because the coating was conducted at RT. Microscopic examination of the coatings revealed crack-free and dense microstructures. The BCP coatings exhibited dissolution rates intermediate between those of the pure HA and β-TCP coatings. The dissolution rate of the coatings was largely dependent on their HA/β-TCP ratio. The cell proliferation and differentiation results indicated that the cellular responses of the coatings were not proportional to their dissolution rates. The 3HA–7TCP (HA/β-TCP ratio of 30/70) coating exhibited an optimal dissolution rate for excellent biological performance.     

Influence of precursor characteristics on properties of porous calcium phosphate-titanium dioxide composite bioceramics

Highly porous (macroporosity 76–90%) bioceramics containing interconnected pores (>100 μm) with compressive strength between 0.54 and 0.32 MPa were prepared by polyurethane foam replica method. Effect of following variables, i.e., calcium phosphate/anatase ratio (30/70, 50/50, 70/30 wt%) in the ceramic slurry, anatase particle size (15 nm, 180 nm), Ca/P molar ratio of calcium phosphate (1.67 and 1.50 for hydroxyapatite and apatitic-tricalcium phosphate (ap-TCP), respectively), on the bioceramics properties was investigated. Bioceramics prepared using anatase and hydroxyapatite consisted of three high-temperature crystalline phases - β-tricalcium phosphate (β-TCP), rutile and CaTiO₃. In case of anatase and ap-TCP, two phases (β-TCP and rutile) were obtained. Interaction of anatase and hydroxyapatite during sintering caused formation of CaTiO₃ at β-TCP and rutile grain boundaries thus contributing to a denser grain packing. Combination of ap-TCP and nanosized anatase facilitated decrease of grain sizes. Correlation was found between compressive strength and calcium phosphate precursor in the ceramic slurry.     

医用双相磷酸钙陶瓷的制备工艺研究

医用双相磷酸钙（BCP）陶瓷是β-磷酸三钙（β-TCP）和羟基磷灰石（HA）的复合体,其成分与骨矿物组成类似。它具有良好的生物相容性,在生物医学领域具有非常广阔的应用前景。且在生理环境下能发生不同程度的降解,被组织吸收。通过化学沉淀法制备纳米羟基磷灰石,然后通过可溶性钙盐和磷酸盐反应工艺制得β-磷酸三钙,最后将二者进行机械复合而制得双相磷酸钙,将所得样品用X射线衍射仪（XRD）进行了表征。结果显示：所得的双相磷酸钙中掺杂有β-焦磷酸钙,但是它的结晶较好,并且可以改善双相磷酸钙陶瓷的力学性能。     

Evaluation of the protective nature of GO–BCP nanocomposite coatings on 316L SS in artificial body fluid

This work reports on a novel approach to deposit composite coatings based on biphasic calcium phosphate (BCP) incorporating graphene oxide (GO) on 316L stainless steel (316L SS) and on its protective nature against corrosion in the simulated body fluid (SBF). For this purpose, 2-dimensional GO was successfully incorporated in 1% and 3% weight ratios as mechanical strength enhancer and pore size reducer for the prepared coatings. It was observed that upon increasing the GO content, the corrosion rate was drastically decreased when compared to pristine BCP coating. The corrosion resistance polarization results are in good agreement with the test results obtained for SBF immersion study. The size of the particles has significantly decreased, as shown by transmission electron microscopy (from 190 to 27 nm). The experimental results indicate that the composite hydroxyapatite–β-tricalcium phosphate–GO (HAp–β-TCP–GO) coatings enhanced the corrosion resistance of the surgical grade 316L SS, turning it a better implanting option for orthopedic applications.     

Improvements in phase stability and densification of β-tricalcium phosphate bioceramics by strontium-containing phosphate-based glass additive

β-tricalcium phosphate (β-TCP), which transforms to α-TCP at around 1125?°C, is characterized by poor sinterability. In this study, for the first time strontium-containing phosphate-based glass (SPG) was used as a sintering additive for β-TCP, which was sintered at 1250?°C. The results indicated that the SPG additive allowed for liquid-state sintering of β-TCP, thereby noticeably promoting the densification of β-TCP bioceramics. In the sintering process SPG reacted with β-TCP, and the metal ions from SPG were substituted for the calcium ions of β-TCP. The SPG additive effectively inhibited the phase transformation of β-TCP to α-TCP in the bioceramics. The compressive strength of porous β-TCP bioceramics was markedly increased by introducing 10?wt% SPG. The SPG is considered as an effective sintering additive to improve the phase stability and mechanical strength of porous β-TCP bioceramics.     

Chitosan Fibers Modified with HAp/β-TCP Nanoparticles

This paper describes a method for preparing chitosan fibers modified with hydroxyapatite (HAp), tricalcium phosphate (β-TCP), and HAp/β-TCP nanoparticles. Fiber-grade chitosan derived from the northern shrimp (Pandalus borealis) and nanoparticles of tricalcium phosphate (β-TCP) and hydroxyapatite (HAp) suspended in a diluted chitosan solution were used in the investigation. Diluted chitosan solution containing nanoparticles of Hap/β-TCP was introduced to a 5.16 wt% solution of chitosan in 3.0 wt% acetic acid. The properties of the spinning solutions were examined. Chitosan fibers modified with nanoparticles of HAp/β-TCP were characterized by a level of tenacity and calcium content one hundred times higher than that of regular chitosan fibers.     

In vitro biodegradable and mechanical performance of biphasic calcium phosphate porous scaffolds with unidirectional macro-pore structure

In this study, porous biphasic calcium phosphate (BCP) scaffolds were fabricated by a freeze–gel casting technique using a tertiary-butyl alcohol (TBA) based slurry. After sintering, unidirectional macropore channels of scaffolds aligned regularly along the TBA ice growth direction were tailored simultaneously with micropores formed in the outer wall of the pore channels. The synthesized porous BCP scaffolds (two different sintering temperatures) exhibit compressive strength of 46.8 MPa for 43.0% porosity and 33.1 MPa for 45.9% porosity, respectively. After immersion in Hank's balanced salt solution (HBSS) for 1, 2, 4, 8 weeks, a precipitation started to be formed with individual small granules on the scaffolds surface. In the case of BCP scaffolds sintered at 1200 °C, β-TCP were slowly degraded with increasing the immersing time; on the other hand, α-TCP (from BCP scaffolds sintered at 1300 °C) was extremely degraded within 1 week of immersing. This behavior could be due to a fast hydrolysis (dissolution–reprecipitation) as a phase transformation from α-TCP to brushite or apatite compared to the β-TCP. After immersion in HBSS, overall the compressive strength of the scaffolds reduced by the gradual degradation in biological environment solution. This behavior is consistent with the degradation behavior of scaffolds after immersion in HBSS.     

Multiphase zinc and magnesium mono-substituted calcium phosphates derived from cuttlefish bone: A multifunctional biomaterials

Biomimetic calcium phosphate (CaP) systems mono-substituted with zinc (Zn²⁺) and magnesium (Mg²⁺) ions were prepared from a biogenic source (cuttlefish bone) by wet precipitation method. The results revealed that the as-prepared powders were composed of calcium-deficient carbonated hydroxyapatite (HAp), octacalcium phosphate (OCP), and amorphous calcium phosphate (ACP), while the heat-treated powders consisted of HAp, α-tricalcium phosphate (α-TCP), and β-tricalcium phosphate (β-TCP). In addition to Zn²⁺ and Mg²⁺ ions, the presence of CO₃^2?, Sr²⁺ and Na ⁺ ions was detected with elemental analysis, which can be attributed to the use of cuttlefish bone as a natural precursor of Ca²⁺ ions. The data obtained by XRD study demonstrated the decrease in lattice parameters in the OCP and β-TCP phases for Zn-substitution and Mg-substitution in the HAp, OCP, and β-TCP phases. Zn²⁺ occupies the Ca(1,3,4,6,7,8) sites in OCP and Ca(1,2,3,4) sites in β-TCP, while Mg²⁺ occupies the Ca(2) sites in HAp and the Ca(4,5) sites in β-TCP. Phase transformation study under simulated physiological conditions for 7 days showed the transformation of OCP and ACP into the thermodynamically more stable HAp. Characterization of the zeta-potential showed positively charged populations for all prepared CaP powders, while all samples showed high bovine serum albumin adsorption capacity. The culture of human embryonic kidney cells showed that the prepared CaPs are non-cytotoxic and that viability of the cells increases during the culture period. All powders obtained showed antibacterial activity towards Gram-negative Escherichia coli and low antibacterial effect against Gram-positive Staphylococcus aureus, as determined by viability analysis during 48 h. Inhibition zone analysis and observation of the morphology after 24 h showed no antibacterial properties.     

Hydroxyapatite formation by solvothermal treatment of α-tricalcium phosphate with water-ethanol solution

We investigated hydroxyapatite (HAp) formation from alpha-tricalcium phosphate (α-TCP) under solvothermal conditions using water-ethanol solution. The rate of HAp formation decreased with increasing ethanol fraction in the solution. Needle-like HAp was formed with a small amount of beta-tricalcium phosphate after solvothermal treatment for 3 h in solutions with water/ethanol volume ratios of 5/15 and 10/10. In the solution with water/ethanol volume ratio of 5/15, needle-like HAp formed with a small amount of dicalcium phosphate anhydrous (DCPA) at 12 h, and the amount of DCPA increased with increasing treatment period. The aspect ratio of the HAp crystals that formed increased with increasing ethanol fraction in the solution. The fraction of ethanol in the solution during the solvothermal processing affects not only the rate of transformation of α-TCP into HAp, but also the morphology of the HAp that is formed.     

Calcium phosphate bioceramics synthesized from eggshell powders through a solid state reaction

Everyday millions of tons of eggshells are produced as biowaste around the world. Most of this waste is disposed of in landfills without any pretreatment. Eggshells in landfills produce odors and promote microbial growth as they biodegrade. The present invention provides an environmentally beneficial and cost-effective method of producing calcium phosphate bioceramics (hydroxyapatite or tricalcium phosphate) from eggshell waste. In this investigation, heat treatment produced solid state reactions between eggshell powders and dicalcium phosphate dihydrate (CaHPO₄·2H₂O, DCPD) or calcium pyrophosphate (Ca₂P₂O₇). When eggshell powders (CaO) and DCPD were heat treated at 1150 °C for 3 h, only a single hydroxyapatite (HA) phase was found; no diffraction peaks of starting materials and no β-TCP were observed. The XRD patterns of the product fabricated from raw eggshell powders (CaCO₃) and Ca₂P₂O₇ heat treated at 1100 °C for 3 h showed that almost only pure β-TCP remained with a trace amount of HA. The calcium phosphate ceramic synthesized from eggshell powders contains several important trace elements such as Na, Mg and Sr.     

医用双相磷酸钙陶瓷的制备工艺研究

医用双相磷酸钙（BCP）陶瓷是β-磷酸三钙（β-TCP）和羟基磷灰石（HA）的复合体,其成分与骨矿物组成类似,在生理环境下能发生不同程度的降解,被组织吸收。通过化学沉淀法制备纳米羟基磷灰石,然后通过可溶性钙盐和磷酸盐反应工艺制得的β-磷酸三钙,最后将二者进行机械复合而制得双相磷酸钙,将所得样品用X射线衍射仪（XRD）对样品进行了表征。结果显示：所得的双相磷酸钙中掺杂有β-焦磷酸钙,但是它的结晶较好,并且可以改善双相磷酸钙陶瓷的力学性能。     

Regulating the multifactor during wet chemical synthesis to obtain calcium phosphate powders with controllable phase purity for bone repair

Calcium phosphate ceramics are widely used as bone repair materials owing to their excellent biocompatibility, bone conductivity, bone induction, and degradability. Although there are many methods for synthesizing calcium phosphate and controlling its phase composition, it is necessary to explore effective preparation methods by understanding the formation of calcium phosphate and its influencing factors. In this study, calcium phosphate powders with controllable phase compositions were synthesized using a wet chemical precipitation method by adjusting the process parameters (aging time, bipolar solution, initial Ca-P molar ratio, capping agent concentration, and system concentration). Subsequently, a certain biphasic proportion of (biphasic calcium phosphate, BCP) products was prepared, and pure (β-tricalcium phosphate, β-TCP) can be obtained according to the customer's requirements. BCP ceramics with desired phase compositions were obtained by pressing and sintering different calcium-deficient powders. Specifically, β-TCP powder with a purity of 99.83 wt% was obtained when the aging time, bipolar solution, initial Ca-P molar ratio, capping agent concentration, and system concentration were 0 h, 50% ethanol, 1, 0.27 M, and 0.0135 M, respectively. The BCP synthesized in this study shows great application potential in the field of bone tissue repair materials.     

Improvement of mechanical properties of macroporous β-tricalcium phosphate bioceramic scaffolds with uniform and interconnected pore structures

The biocompatible and degradable macroporous bioceramic scaffolds with high mechanical properties and interconnected porous structures play an important role in hard tissue regeneration and bone tissue engineering applications. In this study, the improvement of mechanical properties of macroporous β-tricalcium phosphate [β-Ca₃(PO₄)₂, β-TCP] bioceramic scaffolds with uniform macropore size and interconnected pores were fabricated by impregnation of the synthesized β-TCP nano-powder slurry into polymeric frames. The microstructures, mechanical properties and in vitro degradation of the fabricated samples were investigated. For a comparison, β-TCP scaffolds were also fabricated from commercial micro-size powders under the same conditions. The resultant scaffolds showed porosities ∼65% with uniform macropore size ranging from 400 to 550 μm and interconnected pore size ∼100 μm. The compressive strength of the samples fabricated from nano-size powders reached 10.87 MPa, which was almost twice as high as those fabricated from commercial micro-size powders, and was comparable to the high-end value (2–10 MPa) of human cancellous bone. Furthermore, the degradation of the β-TCP bioceramics fabricated from nano-size powders was apparently lower than those fabricated from commercial micro-size powders, suggesting the possible control of the degradation of the scaffolds by regulating initial powder size. Regarding the excellent mechanical properties and porous structures, the obtained macroporous β-TCP bioceramic scaffolds can be used in hard tissue regeneration and bone tissue engineering applications.     

In vitro assessment of degradation and bioactivity of robocast bioactive glass scaffolds in simulated body fluid

In this study porous three-dimensional scaffolds of borate (13-93B3) bioactive glass were prepared by robocasting and in vitro degradation and bioactivity was evaluated. Grid like scaffolds with interconnected pores was assembled using robotic deposition technique which is a direct ink writing method. After binder burnout, the constructs were sintered for 1 h at 560 °C to produce scaffolds (porosity≈60%) consisting of dense glass struts (300±20 μm in diameter) and interconnected pores of width 580±20 μm. Hydroxyapatite formation on borate bioactive glass scaffolds was investigated in simulated body fluid (SBF) using three different scaffold/SBF (S/S) ratios (1, 2 and 10 mg/ml) at 37 °C. When immersed in SBF, degradation rate of the scaffolds and conversion to a calcium phosphate material showed a strong dependence to the S/S ratio. At high solid concentration (10 mg/ml) surface of the glass scaffolds converted to the calcium rich amorphous calcium phosphate after 30 days. At lower solid concentrations (2 and 1 mg/ml) an amorphous calcium phosphate layer formation was observed followed by the conversion to hydroxyapatite.