Quality of superchilled vacuum packed Atlantic salmon (Salmo salar) fillets stored at −1.4 and −3.6 °C

The most important factor for increasing shelf life is the product temperature, and since fish is more highly perishable than meat, the temperature is even more important. In the present study, portions of fillets of farmed Atlantic salmon (Salmo salar) were superchilled at two temperature levels, −1.4 and −3.6 °C. Texture, drip loss, liquid loss, cathepsin activities and protein extractability were investigated during storage and compared to ice chilled and frozen references. Drip loss was not a major problem in superchilled salmon. Textural hardness was significantly higher in superchilled salmon fillets stored at −3.6 °C compared to those stored at −1.4 °C, ice chilled and frozen references. Cathepsins B and B + L were not deactivated at the selected storage temperatures. The storage time of vacuum packed salmon fillets can be doubled by superchilled storage at −1.4 °C and −3.6 °C compared to ice chilled storage.     

A study of the ice crystal sizes of red muscle of pre-rigor Atlantic salmon (Salmo salar) fillets during superchilled storage

Pre-rigor salmon fillets were superchilled in an impingement freezer and stored at −1.7 ± 0.3 °C for 29 days. The objective of this work was to study the ice crystal sizes in red muscle of pre-rigor salmon fillets that were partially frozen at fast (−30 °C, 227 W/m² K, 2.1 min) which is referred to as process F and slow (−20 °C, 153 W/m² K, 4.2 min) which is referred to as process S during superchilled storage. It was observed that the size of intracellular ice crystals in pre-rigor muscles at faster superchilling rate was significantly (p < 0.05) smaller than that at slower superchilling rate. The size of ice crystals formed in pre-rigor muscle was significant (p < 0.05) smaller than that formed in post-rigor muscle. It was also observed that the size of intracellular ice crystals formed in pre-rigor red muscles was significant smaller than that in white muscle. In addition, a large number of small ice crystals are formed within the muscle during partial freezing of pre-rigor muscle compared to post-rigor muscle. Future research should focus on tests of the quality parameters separately in red and white muscles (pre- and post-rigor) during superchilled storage of food products in order to understand more about their characteristics (quality and shelf life).     

Use of sodium nitrite in salt-curing of Atlantic salmon (Salmo salar L.) – Impact on product quality

Quality changes during processing and quality differences in smoked fillets of Atlantic salmon (4–5 kg) salted with nitrite salt compared to table salted fillets were measured. Quality parameters from right-side fillets dry salted with nitrite salt were compared with the respective left-side fillets treated the same way with table salt. Ten raw right-side fillets were analysed and used as raw material reference. Use of nitrite salt in salt-curing of smoked salmon affected colour to a more reddish hue, tended to increase carotenoid stability and displayed positive effects on NaCl diffusivity. Only slight weight changes and change in texture properties were revealed. The use of nitrite salt displayed no adverse effects like increased content of N-nitrosoamines in smoked products. In fact, significant lower contents of N-nitrosoamines were found in nitrite salted smoked fillets compared to smoked fillets salted with table salt. Relatively high amounts of residual nitrite in nitrite-treated fillets seem to be the most prominent adverse effect caused by the use of nitrite salt in salt-curing of smoked Atlantic salmon.     

Ice fraction assessment by near-infrared spectroscopy enhancing automated superchilling process lines

The objective of the current study was to analyze and develop some important automation steps in a superchilling process line. In order to control the product quality there is a need for online measurements of ice fraction and distribution in inhomogeneous products. Moreover, automatic handling of such superchilled products is currently commercially unavailable. The current study presents a new method for monitoring and handling superchilled product of varying form and consistency. Observation of the shift in the water absorption peak, measured by near-infrared spectroscopy (NIR) transflection mode, was used to determine the ice level in superchilled salmon, scanning approximately 1.5 cm into the fillets. The salmon fillets were stored on ice at 0 °C for 5–7 days before superchilling at −24 °C to target ice contents of 10%, 15% and 30%. Online NIR measurements of ice fraction showed promising results, with a low prediction error of 2.5%. The storage study confirmed former quality results with a microbiological shelf life of 15–17 days with only minor differences in values for drip loss and water-holding capacity between superchilled and chilled samples.     

The effect of liquid smoking of fillets of trout (Salmo gairdnerii) on sensory,microbiological and chemical changes during chilled storage

The storage time at 4 ± 1 °C of liquid smoked fillets of trout (Salmo gairdnerii) produced with a new smoking technique, using a combination of liquid smoke and steaming at 2 bar pressure for 30, 45 and 60 min, was studied. Maximum total viable counts (TVC) were reached after 25 days in the samples processed for 30 min and after 48 days in those processed for 45 and 60 min. However, panellists rejected the samples long after maximum TVC was observed. The increase of TVC was also confirmed using a particle size analyser, indicating a possible direct detection of microbial growth. A reduction of about 50% in the C22:6n − 3/C16:0 ratio was found across the whole period of storage, indicating lipid oxidation. The hypoxanthine/inosine (Hx/Ino) ratio showed a good relationship with both TVC and sensory results. Thus, when the Hx/Ino ratio was higher than 1.3, the products had reached their maximum acceptable TVC and were approaching their rejection time by the panellists, indicating that the Hx/Ino ratio is a good indicator of the shelf-life of smoked products of trout (S. gairdnerii).     

Validation of a stochastic modelling approach for Listeria monocytogenes growth in refrigerated foods

A stochastic modelling approach was developed to describe the distribution of Listeria monocytogenes contamination in foods throughout their shelf life. This model was designed to include the main sources of variability leading to a scattering of natural contaminations observed in food portions: the variability of the initial contamination, the variability of the biological parameters such as cardinal values and growth parameters, the variability of individual cell behaviours, the variability of pH and water activity of food as well as portion size, and the variability of storage temperatures. Simulated distributions of contamination were compared to observed distributions obtained on 5 day-old and 11 day-old cheese curd surfaces artificially contaminated with between 10 and 80 stressed cells and stored at 14 °C, to a distribution observed in cold smoked salmon artificially contaminated with approximately 13 stressed cells and stored at 8 °C, and to contaminations observed in naturally contaminated batches of smoked salmon processed by 10 manufacturers and stored for 10 days a 4 °C and then for 20 days at 8 °C. The variability of simulated contaminations was close to that observed for artificially and naturally contaminated foods leading to simulated statistical distributions properly describing the observed distributions. This model seems relevant to take into consideration the natural variability of processes governing the microbial behaviour in foods and is an effective approach to assess, for instance, the probability to exceed a critical threshold during the storage of foods like the limit of 100 CFU/g in the case of L. monocytogenes.     

Combined effects of freezing rate, storage temperature and time on bread dough and baking properties

This study compares the effects of freezing temperature and rate as well as storage temperature and time on the quality of frozen dough. Yeasted bread dough was frozen using four freezing rates (19-69 °C/h), then stored at −10, −20, −30, or −35 °C for up to 180 days. Dough strength diminished with longer storage time and higher storage temperatures. Cryo-SEM showed that dough stored at −30 and −35 °C had the least damaged gluten network. NMR studies showed that more rapidly frozen dough, and that stored at lower temperatures had lower transverse relaxation (T₂) times (9-10 ms). However, dough stored at −20 °C displayed the highest yeast activity among samples. Bread loaf volume decreased with storage time, and bread made from dough stored at −20 °C showed the highest loaf volume. Breads produced from −30 and −35 °C stored dough displayed less change in the texture profile during storage as well as less change in T₂ values. Response surface analysis showed that optimal properties occurred at freezing rates of around 19-41 °C/h and storage temperatures of −15 to −20 °C.     

Relevance of calpain and calpastatin activity for texture in super-chilled and ice-stored Atlantic salmon (Salmo salar L.) fillets

The aim of the present experiment was to measure the protease activities in ice-stored and super-chilled Atlantic salmon (Salmo salar) fillets, and the effect on texture. Pre-rigour fillets of Atlantic salmon were either super-chilled to a core temperature of −1.5 °C or directly chilled on ice prior to 144 h of ice storage. A significantly higher calpain activity was detected in the super-chilled fillets at 6 h post-treatment compared to the ice-stored fillets and followed by a significant decrease below its initial level, while the calpastatin activity was significantly lower for the super-chilled fillets at all time points. The cathepsin B + L and B activities increased significantly with time post-treatment; however, no significant differences were observed at any time points between the two treatments. For the ice stored fillets, the cathepsin L activity decreased significantly from 6 to 24 h post-treatment and thereafter increased significantly to 144 h post-treatment. There was also a significantly lower cathepsin L activity in the super-chilled fillets at 0 h post-treatment. No significant difference in breaking force was detected; however, a significant difference in maximum compression (F_max) was detected at 24 h post-treatment with lower F_max in the super-chilled fillets. This experiment showed that super-chilling had a significant effect on the protease activities and the ATP degradation in salmon fillets. The observed difference in F_max may be a result of these observed differences, and may indicate a softening of the super-chilled salmon muscle at 24 h post-treatment.     

Influence of storage temperature and duration on lipid and protein oxidation and flavour changes in frozen pork dumpling filler

This study was conducted to evaluate the effect of storage temperature and duration on oxidation and flavour changes in frozen pork dumpling filler. Freshly prepared dumplings were stored for 0, 30, 60, 90, and 180 d at − 7 °C, − 18 °C, and an oscillation between − 7 °C and − 18 °C. The samples stored at − 7 °C for 180 d had significantly higher levels of TBARS and protein carbonyls than those stored at − 18 °C and the fluctuating − 7 °C/− 18 °C (P < 0.05). The percentage of unsaturated fatty acids in total lipids decreased with extended storage times. The volatile compounds with pleasant odours decreased with time, while the compounds with pungent tastes and smells increased (P < 0.05). The sensory results showed that the dumplings stored at higher frozen temperatures for long periods of time had significantly lower acceptability scores (P < 0.05). The results suggest that oxidation is a primary cause of quality deterioration in pork dumpling filler during frozen storage.     

A study of the ice crystals in vacuum-packed salmon fillets (Salmon salar) during superchilling process and following storage

The aim of this work was to study the microstructure of vacuum-packed salmon fillets superchilled in an impingement freezer at −30 °C (air temperature) and 227 W/m² K (surface heat transfer coefficient, SHTC) for 2.1 min prior to storage at a superchilling storage temperature of −1.7 ± 0.3 °C for 28 days. The microstructure of vacuum-packed salmon fillets were analysed at the surface, mid-centre and centre layers. Significant differences were observed between the ice crystals formed at the surface, mid-centre and centre layers. The size of ice crystals at the centre of the superchilled fillets was 3 times larger than those at the surface layer. Significant differences were observed between the size of ice crystals formed during the superchilling process and following storage. The results further indicated that, after temperature equalisation (1 day of storage) the growth of the intracellular ice crystal was not significant at (P < 0.05) at any storage time.     

Effect of extracting time and temperature on yield of gelatin from different fish offal

The aim of the study was to determine the optimal conditions for preparing gelatin from different kinds of fish offal: heads and backbones of Baltic cod, skins of fresh and cold-smoked salmon, and skins of salted and marinated herrings. The yield of gelatin extraction at 45 °C was 71–75% for fresh salmon skins or cod backbones, and 86%, for smoked salmon skins. When heating marinated herring skins for 15 min or salted herring skins for 45 min, about 100% of collagen was converted to gelatin. For fish skins, 45 °C and 15–60 min extraction time, depending on the kind of skins, were established as optimal conditions for preparing gelatin. The yield of gelatin extraction from the cod heads did not exceed 70%, even when a three stages process was used. In the case of backbones, 100% of collagen in the form of gelatin was isolated using this procedure. SDS-PAGE analysis showed that gelatin from fish skins was much less degraded than gelatin from pigskins.     

Quality enhancement in fresh and frozen lingcod (Ophiodon elongates) fillets by employment of fish oil incorporated chitosan coatings

The 3% chitosan solutions incorporating 10% fish oil (w/w chitosan, containing 91.2% EPA and DHA) with or without the addition of 0.8% vitamin E were prepared. Fresh lingcod (Ophiodon elongates) fillets were vacuum-impregnated in coating solution at 100 mm Hg for 10 min followed by atmospheric restoration for 15 min, dried, and then stored at 2 °C or −20 °C for 3-weeks and 3-months, respectively, for physicochemical and microbial quality evaluation. Chitosan–fish oil coating increased total lipid and omega-3 fatty acid contents of fish by about 3-fold, reduced TBARS values in both fresh and frozen samples, and also decreased drip loss of frozen samples by 14.1–27.6%. Chitosan coatings resulted in 0.37–1.19 and 0.27–1.55 log CFU/g reductions in total plate and psychrotrophic counts in cold stored and frozen stored samples, respectively. Chitosan–fish oil coatings may be used to extend shelf-life and fortify omega-3 fatty acid in lean fish.     

Effect of high-pressure versus conventional thawing on color, drip loss and texture of Atlantic salmon frozen by different methods

Atlantic salmon (Salmo salar) samples were frozen by conventional air freezing, plate freezing and liquid nitrogen (LN) freezing, and subjected to different thawing treatments: water immersion thawing (WIT) (4°C and 20°C) and high-pressure thawing (HPT) at 100, 150 and 200 MPa with water (containing 2 g oil/100 g) as pressure medium at 20°C. Temperature and phase change behavior of fish samples were monitored during freezing and thawing. The phase change point of frozen salmon was lowered to −14°C, −19°C and −25°C for the HPT processes at 100, 150 and 200 MPa, respectively. These phase change temperatures were lower than for pure ice at the same pressures possibly due to the presence of solutes in salmon. The HPT times were 22.6±1.4, 18.1±1.4 and 17.0±1.3 min at 100, 150 and 200 MPa, respectively, as compared with 26.6±2.1 and 94.3±3.4 min for the WIT process at 20°C and 4°C, respectively. Employing pressures above 150 MPa caused noticeable color changes in salmon during the HPT process and the product texture was significantly modified during HPT at 200 MPa. Different freezing rates prior to thawing resulted in differences in drip loss in salmon samples, but they did not induce specific color and texture changes. A significant (P<0.05) reduction of drip loss by the HPT process was observed only for the LN frozen samples in which mechanical cracking occurred and much of the drip appeared after WIT process. Drip loss formed during pressure thawing seems to be a complicated process, for which further studies are needed.     

Effects of sodium bicarbonate containing traces of citric acid in combination with sodium chloride on yield and some properties of white shrimp (Penaeus vannamei) frozen by shelf freezing, air-blast and cryogenic freezing

Effects of sodium bicarbonate with traces of citric acid in combination with sodium chloride on yield, freezing time, freezing rate, freezing loss and cutting force of white shrimp frozen by shelf, air-blast and cryogenic freezing with/without precooking were investigated. Shelf freezing was done at −40 °C ± 2 °C while air-blast freezing was carried out at −35 °C ± 2 °C, and cryogenic freezing was done at −35 °C, −40 °C and −60 °C. The freezing loss in the non-treated samples was 8.25, 4.6-5.84 and 1.92-3.48 g/100 g fresh shrimp for peeled samples frozen without precooking and increased to 21.85, 17.54-26.97, 17.92-20.31 g/100 g fresh shrimp in the precooked samples frozen by shelf, air-blast and cryogenic freezing, respectively. The treatment of sodium bicarbonate containing traces of citric acid at 4 g/100 ml with sodium chloride at 3 g/100 ml lead to the increase of yield thus reduced the freezing loss by about 6.83-10.28 and 6.41-12.4 g/100 g fresh shrimp for the frozen-thawed samples frozen as uncooked and cooked products, respectively. The toughening of shrimp was observed while sodium bicarbonate containing traces of citric acid treatment with sodium chloride could reduce the texture change occurred during the freezing.     

Effects of −1.5 °C Super-chilling on quality of Atlantic salmon (Salmo salar) pre-rigor Fillets: Cathepsin activity,muscle histology,texture and liquid leakage

The aim of this study was to evaluate the impact of super-chilling on the quality of Atlantic salmon (Salmo salar) pre-rigor fillets. The fillets were kept for 45 min in a super-chilling tunnel at −25 °C with an air speed in the tunnel at 2.5 m/s, to reach a fillet core temperature of −1.5 °C, prior to ice storage in a cold room for 4 weeks. Super-chilling seemed to form intra- and extracellular ice crystals in the upper layer of the fillets and prevent myofibre contraction. Lysosome breakages followed by release of cathepsin B and L during storage and myofibre–myofibre detachments were accelerated in the super-chilled fillets. Super-chilling resulted in higher liquid leakage and increased myofibre breakages in the fillets, while texture values of fillets measured instrumentally were not affected by super-chilling one week after treatment. Optimisation of the super-chilling technique is needed to avoid the formation of ice crystals, which may cause irreversible destruction of the myofibres, in order to obtain high quality products.     

Effect of chitosan-based solutions applied as edible coatings and water glazing on frozen salmon preservation – A pilot-scale study

The aim of this research was to compare the effect of chitosan solutions on frozen salmon preservation with that of water glazing. For this purpose, three chitosan solutions (0.25%, 0.50% and 0.75% w/v) and water were applied in different amounts (6%, 8% and 11% of coated fillet weight) directly on the surface of frozen salmon. In order to accelerate the deterioration processes, salmon was stored during 14 weeks at −5 °C. Microbial and chemical indices were used to assess deterioration during storage and the coating stability was evaluated through weight loss measurements. The results obtained showed that chitosan coatings can be a good barrier to protect frozen fish from deterioration. Microbial growth, assessed by total viable counts (TVC), and total volatile basic nitrogen (TVB-N) were maintained below the maximum limits recommended which are 5 × 105 CFU/g and 35 mg nitrogen/100 g fish, respectively. The use of 0.50% and 0.75% chitosan solutions generally demonstrated to be more efficient in preventing salmon weight loss.     

Effects of freezing temperature and duration of frozen storage on lipid and protein oxidation in chicken meat

This study examined the effects of freezing temperature and duration of frozen storage on lipid and protein oxidation in chicken leg and breast meat. The meat was frozen at three different temperatures (−7, −12 and −18 °C) and then stored at −18 °C for up to 6 months. A significant effect of frozen storage duration on lipid oxidation was detected in leg and breast meat, whereas freezing temperature had no significant effect. In leg meat, freezing at −7 °C had a significant impact on protein oxidation, measured as the increase in carbonyl groups and the decrease in total sulphydryl groups, after 3 months of frozen storage. Lipid and protein oxidation appeared to occur simultaneously in chicken meat during frozen storage and was more intense in leg meat than in breast meat.     

Physicochemical changes in ω − 3-enhanced farmed rainbow trout (Oncorhynchus mykiss) muscle during refrigerated storage

Physicochemical changes of ω − 3-enhanced farmed rainbow trout (Oncorhynchus mykiss) fillets developed by dietary modification with flaxseed oil and α-tocopheryl acetate (α-TA) were determined during storage at 2 °C. Trout were fed experimental diets for 120 days followed by processing to obtain boneless skinless fillets. The dietary modification increased concentration of total ω − 3 fatty acids in the fillets, which enhanced chances for lipid oxidation during storage. The fillets were vacuum or non-vacuum packed and stored at 2 °C for 10 or 12 days. Dietary α-TA resulted in higher (P < 0.05) concentration of α-tocopherol in fillets during storage; however, it did not retard (P > 0.05) lipid oxidation. Vacuum packaging resulted in much lower (P < 0.05) TBARS and higher (P < 0.05) retention of α-tocopherol during storage than non-vacuum packaging. However, α-tocopherol unlike vacuum packaging better protected ω − 3 FA in the fillets during storage.     

Histamine production by Enterobacter aerogenes in tuna dumpling stuffing at various storage temperatures

Enterobacter aerogenes was studied for its growth, and promoting the formation of total volatile base nitrogen (TVBN) and histamine in tuna dumpling stuffing stored at various temperatures from −20 °C to 37 °C. The bacterial number rapidly increased in low (2.0 log CFU/g) or high (5.0 log CFU/g) inoculated concentrations at temperature above 15 °C and reached the highest bacterial count at 37 °C. In addition, the low spiked sample stored at 37 °C for 12 h and the high spiked sample stored at 25 and 37 °C for 12 h, formed histamine at above 50 mg/100 g of the potential hazard level in most illness cases. However, bacterial growth was controlled by cold storage of the samples at 4 °C or below, but histamine formation was stopped only by frozen storage. Once the frozen stuffing samples were thawed and stored at 25 °C, histamine started to accumulate rapidly.     

Relation between types of packaging,frozen storage and grilling on cholesterol and fatty acids oxidation in Atlantic hake fillets (Merluccius hubbsi)

Two different commercial samples of frozen and packaged, in low and high-oxygen permeability packaging, Atlantic hake fillets were stored at −18 °C for 4 months and the intensity of lipid oxidation, as well as the formation of cholesterol oxidation products (COP), during storage and subsequent grilling were studied. Raw fillets at the initial time of storage showed low total COP levels, however, after 120 days of storage the concentrations were raised significantly, under both packed conditions. During freezing and subsequent grilling there was a significant decrease (p < 0.02) in the contents of the cholesterol and polyunsaturated fatty acids in all the hake samples. Correlations were found between the cholesterol and fatty acid parameters and cholesterol oxides formation during storage and heat treatment. The commercial frozen storage with a low-oxygen permeability packaging was more effective in preventing lipid oxidation than high-oxygen permeability packaging, with less accented cholesterol degradation as well as cholesterol oxides formation.