Single CNC machine scheduling with controllable processing times to minimize total weighted tardiness

Advanced manufacturing technologies, such as CNC machines, require significant investments, but also offer new capabilities to the manufacturers. One of the important capabilities of a CNC machine is the controllable processing times. By using this capability, the due date requirements of customers can be satisfied much more effectively. Processing times of the jobs on a CNC machine can be easily controlled via machining conditions such that they can be increased or decreased at the expense of tooling cost. Since scheduling decisions are very sensitive to the processing times, we solve the process planning and scheduling problems simultaneously. In this study, we consider the problem of scheduling a set of jobs on a single CNC machine to minimize the sum of total weighted tardiness, tooling and machining costs. We formulated the joint problem, which is NP-hard since the total weighted tardiness problem (with fixed processing times) is strongly NP-hard alone, as a nonlinear mixed integer program. We proposed a DP-based heuristic to solve the problem for a given sequence and designed a local search algorithm that uses it as a base heuristic.     

Minimizing total tardiness and earliness on unrelated parallel machines with controllable processing times

Job scheduling has always been a challenging task in modern manufacturing and the most real life scheduling problems which involves multi-criteria and multi-machine environments. In this research our direction is largely motivated by the adoption of the Just-In-Time (JIT) philosophy in parallel machines system, where processing times of jobs are controllable. The goal of this paper is to minimize total weighted tardiness and earliness besides jobs compressing and expanding costs, depending on the amount of compression/expansion as well as maximum completion time called makespan simultaneously. Jobs due dates are distinct and no inserted idle time is allowed after starting machine processing. Also each machine is capable of processing only some predetermined jobs and operations with probably different speeds. A Mixed Integer Programming (MIP) model is proposed to formulate such a problem and is solved optimally in small size instances. A Parallel Net Benefit Compression-Net Benefit Expansion (PNBC–NBE) heuristic is then presented to acquire the optimal jobs set amount of compression and expansion processing times in a given sequence. To solve medium-to-large size cases, a proposed heuristic, two meta-heuristics and a hybrid technique are also employed. Experimental results demonstrate that our hybrid procedure is a proficient method and could efficiently solve such complicated problems.     

Minimizing total tardiness on a single machine with controllable processing times

The concept of time-cost trade-off is commonly considered in PERT/CPM, but it is seldom considered in the scheduling area. Such concept implies that the processing times of jobs are controllable by increasing or decreasing the available resources, such as manpower and equipment. In this paper, we focus on the single machine total tardiness problem with controllable processing times. First, a mixed-integer programming (MIP) model is formulated to find the optimal solution. Then, we propose both a linear programming model and a net benefit of compression (NBC) algorithm to obtain a set of optimal amounts of compression for a given sequence. To solve medium- to large-size problem instances, we develop a heuristic based on the NBC algorithm. To verify the proposed heuristic, the MIP model is used as a comparison for small-size problem instances, whereas for medium- to large-size instances the variable neighborhood search, a useful local search method, is employed. Computational results show that the proposed heuristic has a good performance.     

Two-machine flowshop scheduling with flexible operations and controllable processing times

We consider a two-machine flowshop scheduling problem with identical jobs. Each of these jobs has three operations, where the first operation must be performed on the first machine, the second operation must be performed on the second machine, and the third operation (named as flexible operation) can be performed on either machine but cannot be preempted. Highly flexible CNC machines are capable of performing different operations. Furthermore, the processing times on these machines can be changed easily in albeit of higher manufacturing cost by adjusting the machining parameters like the speed and/or feed rate of the machine. The overall problem is to determine the assignment of the flexible operations to the machines and processing times for each operation to minimize the total manufacturing cost and makespan simultaneously. For such a bicriteria problem, there is no unique optimum but a set of nondominated solutions. Using ?-constraint$?\mathrm{-}\mathrm{constraint}$ approach, the problem could be transformed to be minimizing total manufacturing cost for a given upper limit on the makespan. The resulting single criterion problem can be reformulated as a mixed integer nonlinear problem with a set of linear constraints. We use this formulation to optimally solve small instances of the problem while a heuristic procedure is constructed to solve larger instances in a reasonable time.     

求解并行机拖期与能耗成本优化调度的混合教一学算法

针对加工时间可控的并行机调度,提出了一类考虑拖期与能耗成本优化的调度问题。首先对调度问题进行了问题描述,并建立了整数线性规划模型以便于CPLEX求解。为了快速获得问题的满意解,提出了一种混合教-学算法。结合问题的性质,设计了编码与解码方法以克服标准教-学算法无法直接适用于离散问题的缺点。同时,构建了基于变邻域搜索的局部搜索算子以强化混合算法的搜索性能。最后,对加工时间可控的并行机调度问题进行了仿真实验,测试结果验证了本文构建的整数线性规划模型和混合算法的可行性和有效性。     

Heuristics for the single machine scheduling problem with quadratic earliness and tardiness penalties

In this paper, we consider the single machine scheduling problem with quadratic earliness and tardiness costs, and no machine idle time. We propose several dispatching heuristics, and analyse their performance on a wide range of instances. The heuristics include simple and widely used scheduling rules, as well as adaptations of those rules to a quadratic objective function. We also propose heuristic procedures that specifically address both the earliness and the tardiness penalties, as well as the quadratic cost function. Several improvement procedures were also analysed. These procedures are applied as an improvement step, once the heuristics have generated a schedule.     

Decision support for unrelated parallel machine scheduling with discrete controllable processing times

In a manufacturing or service system, the actual processing time of a job can be controlled by the amount of an indivisible resource allocated, such as workers or auxiliary facilities. In this paper, we consider unrelated parallel-machine scheduling problems with discrete controllable processing times. The processing time of a job is discretely controllable by the allocation of indivisible resources. The planner must make decisions on whether or how to allocate resources to jobs during the scheduling horizon to optimize the performance measures. The objective is to minimize the total cost including the cost measured by a standard criterion and the total processing cost. We first consider three scheduling criterions: the total completion time, the total machine load, and the total earliness and tardiness penalties. If the number of machines and the number of possible processing times are fixed, we develop polynomial time algorithms for the considered problems. We then consider the minimization problem of the makespan cost plus the total processing cost and present an integer programming method and a heuristic method to solve the studied problem.     

A branch-and-bound algorithm for single machine scheduling with quadratic earliness and tardiness penalties

This paper considers the problem of scheduling a single machine, in which the objective function is to minimize the weighted quadratic earliness and tardiness penalties and no machine idle time is allowed. We develop a branch and bound algorithm involving the implementation of lower and upper bounding procedures as well as some dominance rules. The lower bound is designed based on a lagrangian relaxation method and the upper bound includes two phases, one for constructing initial schedules and the other for improving them. Computational experiments on a set of randomly generated instances show that one of the proposed heuristics, used as an upper bound, has an average gap less than 1.3% for instances optimally solved. The results indicate that both the lower and upper bounds are very tight and the branch-and-bound algorithm is the first algorithm that is able to optimally solve problems with up to 30 jobs in a reasonable amount of time.     

Job sequencing with uncertain and controllable processing times

In this paper, a single machine scheduling problem is considered. The jobs' processing times are controllable (i.e., they may take any value within a certain range) and non-precisely defined. They are treated as linguistic variables, whose values are expressed by means of fuzzy numbers. The objective function to be minimised is: (a) the mean flow time cost plus the mean processing cost, and (b) the maximum flow time cost plus the total processing cost. The problem is modelled as an assignment problem and is solved optimally with respect to the defuzzification strategy used.     

A genetic algorithm approach for the single machine scheduling problem with linear earliness and quadratic tardiness penalties

In this paper, we consider the single machine scheduling problem with linear earliness and quadratic tardiness costs, and no machine idle time. We propose a genetic approach based on a random key alphabet. Several genetic algorithms based on this approach are presented. These versions differ on the generation of the initial population, as well as on the use of local search. The proposed procedures are compared with existing heuristics, as well as with optimal solutions for the smaller instance sizes.     

Minimizing total earliness and tardiness through unrelated parallel machine scheduling using distributed release time control

Using unrelated parallel machine scheduling to minimize the total earliness and tardiness of jobs with distinct due dates is a nondeterministic polynomial-hard problem. Delayed customer orders may result in penalties and reduce customer satisfaction. On the other hand, early completion creates inventory storage costs, which increase the total cost. Although parallel machines can increase productivity, machine assignments also increase the complexity of production. Therefore, the challenge in parallel machine scheduling is to dynamically adjust the machine assignment to complete the job within the shortest possible time. In this paper, we address an unrelated parallel machine scheduling problem for jobs with distinct due dates and dedicated machines. The objective is to dynamically allocate jobs to unrelated parallel machines in order to minimize the total earliness and tardiness time. We formulate the problem as a mixed integer linear programming (MILP) model and develop a modified genetic algorithm (GA) with a distributed release time control (GARTC) mechanism to obtain the near-optimal solution. A preliminary computational study indicates that the developed GARTC not only provides good quality solutions within a reasonable amount of time, but also outperforms the MILP model, a classic GA and heuristic approaches described in the literature.     

A heuristic algorithm to minimize total weighted tardiness on a single machine with release times

This paper attempts to solve a single machine‐scheduling problem, in which the objective function is to minimize the total weighted tardiness with different release dates of jobs. To address this scheduling problem, a heuristic scheduling algorithm is presented. A mathematical programming formulation is also formulated to validate the performance of the heuristic scheduling algorithm proposed herein. Experimental results show that the proposed heuristic algorithm can solve this problem rapidly and accurately. Overall, this algorithm can find the optimal solutions for 2200 out of 2400 randomly generated problems (91.67%). For the most complicated 20 job cases, it requires less than 0.0016 s to obtain an ultimate or even optimal solution. This heuristic scheduling algorithm can therefore efficiently solve this kind of problem.     

Minimizing earliness and tardiness subject to total completion time in an identical parallel machine system

This study addresses the identical parallel machine scheduling problem in which the total earliness and tardiness about a common due date are minimized subject to minimum total flowtime, P∥(E+T)/∑_Ci$P\parallel (E+T)/\sum C_i$. The problem is demonstrated to be transformed into a simplified version of the parallel machine problem with the objective of minimizing makespan subject to minimum total flowtime, P∥_Cmax/∑_Ci$P\parallel C_{\max }/\sum C_i$. Several properties are considered to solve optimally the restricted version of the problem. A streamlined binary integer programming model is developed to solve the P∥_Cmax/∑_Ci$P\parallel C_{\max }/\sum C_i$ problem and the P∥(E+T)/∑_Ci$P\parallel (E+T)/\sum C_i$ problem. Computational experiments indicate that the binary integer programming model is superior to the existing optimization algorithm for the P∥_Cmax/∑_Ci$P\parallel C_{\max }/\sum C_i$ problem in the literature.     

最小化提前和延误惩罚的批处理问题

考虑机器容量有限的同时加工排序问题, 为享有公共交货期窗口[e; d]的n个工件分批并排序以最小化总的赋权提前/延误惩罚. 本文把窗时排序与同时加工排序结合起来研究, 假设每个批的容量是b(< n, 其中n为工件的个数), 而且最早交货期e 和最晚交货期d已知. 但该问题是NP–完备的, 首先给出最优排序的几条性质, 进而解决了两类特殊情况.     

A heuristic for job shop scheduling to minimize total weighted tardiness

This paper considers the job shop scheduling problem to minimize the total weighted tardiness with job-specific due dates and delay penalties, and a heuristic algorithm based on the tree search procedure is developed for solving the problem. A certain job shop scheduling to minimize the maximum tardiness subject to fixed sub-schedules is solved at each node of the search tree, and the successor nodes are generated, where the sub-schedules of the operations are fixed. Thus, a schedule is obtained at each node, and the sub-optimum solution is determined among the obtained schedules. Computational results on some 10 jobs and 10 machines problems and 15 jobs and 15 machines problems show that the proposed algorithm can find the sub-optimum solutions with a little computation time.     

Minimizing total earliness and tardiness on a single machine using a hybrid heuristic

This paper focuses on scheduling jobs with different processing times and distinct due dates on a single machine with no inserted idle time as to minimize the sum of total earliness and tardiness. This scheduling problem is a very important and frequent industrial problem that is common to most just-in-time production environments. This NP hard scheduling problem is herein solved using a hybrid heuristic which combines local search heuristics (dispatching rules, hill climbing and simulated annealing) and an evolutionary algorithm based on genetic algorithms. The heuristic involves low and high, relay and teamwork hybridization. Computational results reflect the sizeable solution quality improvement induced by hybridization, and assess the impact of each type of hybridization on the efficiency of the hybrid heuristic.     

Single machine scheduling problem with interval processing times to minimize mean weighted completion time

The single resource scheduling problem is commonly applicable in practice not only when there is a single resource but also in some multiple-resource production systems where only one of the resources is bottle neck. Thus, the single resource (machine) scheduling problem has been widely addressed in the scheduling literature. In this paper, the single machine scheduling problem with uncertain and interval processing times is addressed. The objective is to minimize mean weighted completion time. The problem has been addressed in the literature and efficient heuristics have been presented. In this paper, some new polynomial time heuristics, utilizing the bounds of processing times, are proposed. The proposed and existing heuristics are compared by extensive computational experiments. The conducted experiments include a generalized simulation environment and several additional representative distributions in addition to the restricted experiments used in the literature. The results indicate that the proposed heuristics perform significantly better than the existing heuristics. Specifically, the best performing proposed heuristic reduces the error of the best existing heuristic in the literature by more than 75% while the computational time of the best performing proposed heuristic is less than that of the best existing heuristic. Moreover, the absolute error of the best performing heuristic is only about 1% of the optimal solution. Having a very small absolute error along with a negligible computational time indicates the superiority of the proposed heuristics.     

Single machine scheduling with batch-dependent setup times

We address a single-machine batch scheduling problem. The setup times (incurred whenever starting a new batch) are assumed to be a function of the number of batches processed previously, i.e., batch-dependent. The objective is minimum total flow-time. We focus on the case of identical processing time jobs. Given the number of jobs and the setup times, we have to determine the optimal number of batches and their (integer) size. An efficient (O(n)) solution procedure is introduced.     

Parallel machine scheduling problem to minimize the earliness/tardiness costs with learning effect and deteriorating jobs

The focus of this work is to analyze parallel machine earliness/tardiness (ET) scheduling problem with simultaneous effects of learning and linear deterioration, sequence-dependent setups, and a common due-date for all jobs. By the effects of learning and linear deterioration, we mean that the processing time of a job is defined by an increasing function of its starting time and a decreasing function of the position in the sequence. We develop a mixed integer programming formulation for the problem and show that the optimal sequence is V-shaped: all jobs scheduled before the shortest jobs and all jobs scheduled after the shortest job are in a non-increasing and non-decreasing order of processing times, respectively. The developed model allows sequence-dependent setups and sequence-dependent early/tardy penalties. The illustrative example with 11 jobs for 2 machines and 3 machines shows that the model can easily provide the optimal solution, which is V-shaped, for problem.