A study on the stability of a NiO–CaO/Al2O3 complex catalyst by La2O3 modification for hydrogen production

This paper details the study of La₂O₃ modifications and their effect on the stability of a NiO–CaO/Al₂O₃ sorption complex catalyst used in the ReSER (reactive sorption enhanced reforming) process of hydrogen production. The La₂O₃-modified NiO–CaO/Al₂O₃ sorption complex catalyst was prepared by isometric impregnation. The microstructure, morphology and reducibility of the La₂O₃-modified sorption complex catalyst were characterized by means of BET, TEM, XRD and TPR. The stability of the catalyst used in the ReSER process was evaluated on a laboratory-scale fixed-bed reactor. Our results showed that modifying the sorption complex catalyst with La₂O₃ improved its stability up to 30 cycles of the ReSER process for hydrogen production, while only seven cycles were obtained without La₂O₃ modification. We showed that the source of the stability improvement that the La₂O₃ in the catalyst not only functioned to restrain the decrease of the support surface area and reduce the sintering of nano-CaCO₃, which could limit the decay of the sorption capacity and stability of the catalyst, but also increased the interaction between nickel oxide and the support, which improved the stability of the catalyst by increasing the dispersion of nickel grains and inhibited the growth of nickel grain size.     

Nano-magnetic catalyst KF/CaO–Fe3O4 for biodiesel production

A nano-magnetic catalyst KF/CaO–Fe₃O₄ was prepared by a facile impregnation method. The magnetic property of the catalyst was studied by vibrating sample magnetometer (VSM). The results demonstrated that the catalyst was ferromagnetic, and it could be recovered by magnetic separation. The nano-magnetic catalyst was also characterized by transmission electron microscopy (TEM), X-ray diffraction (XRD) and BET surface area analyzer. It was found that the catalyst possessed a unique porous structure with an average particle diameter of ca. 50 nm. Besides, the factors affecting biodiesel yield were investigated, and a desired fatty acid methyl esters yield over 95% was obtained under the optimal conditions.     

The surfactant-assisted Ni–Al2O3 catalyst prepared by a homogeneous precipitation method for CH4 steam reforming

The surfactant-assisted Ni–Al₂O₃ catalysts are prepared by the homogeneous precipitation method with a surfactant/Al molar ratio ranging from 0.0 to 2.0. It has been investigated the effects of the surfactant on the physicochemical properties and the catalytic activities of the Ni–Al₂O₃ catalysts. The BET surface area of the catalysts decreases with increasing the surfactant content. The pore volume and pore size of the catalysts increase with increasing the surfactant content. XRD results indicate that all of the catalysts exhibit strong diffraction peaks corresponding to NiO and weak peaks corresponding to NiAl₂O₄. In the TPR results, the reduction peaks which indicates that the Ni particles strongly interacted with the support are present at between 668 and 688 °C. The activities of the prepared catalysts for methane steam reforming increase with increasing surfactant content in fresh and poisoned state due to an increase of pore volume and pore size.     

Characterization and activity test of commercial Ni/Al2O3, Cu/ZnO/Al2O3 and prepared Ni–Cu/Al2O3 catalysts for hydrogen production from methane and methanol fuels

In this study, methane and methanol steam reforming reactions over commercial Ni/Al₂O₃, commercial Cu/ZnO/Al₂O₃ and prepared Ni–Cu/Al₂O₃ catalysts were investigated. Methane and methanol steam reforming reactions catalysts were characterized using various techniques. The results of characterization showed that Cu particles increase the active particle size of Ni (19.3 nm) in Ni–Cu/Al₂O₃ catalyst with respect to the commercial Ni/Al₂O₃ (17.9). On the other hand, Ni improves Cu dispersion in the same catalyst (1.74%) in comparison with commercial Cu/ZnO/Al₂O₃ (0.21%). A comprehensive comparison between these two fuels is established in terms of reaction conditions, fuel conversion, H₂ selectivity, CO₂ and CO selectivity. The prepared catalyst showed low selectivity for CO in both fuels and it was more selective to H₂, with H₂ selectivities of 99% in methane and 89% in methanol reforming reactions. A significant objective is to develop catalysts which can operate at lower temperatures and resist deactivation. Methanol steam reforming is carried out at a much lower temperature than methane steam reforming in prepared and commercial catalyst (275–325 °C). However, methane steam reforming can be carried out at a relatively low temperature on Ni–Cu catalyst (600–650 °C) and at higher temperature in commercial methane reforming catalyst (700–800 °C). Commercial Ni/Al₂O₃ catalyst resulted in high coke formation (28.3% loss in mass) compared to prepared Ni–Cu/Al₂O₃ (8.9%) and commercial Cu/ZnO/Al₂O₃ catalysts (3.5%).     

Production of hydrogen by methane catalytic decomposition over Ni–Cu–Fe/Al2O3 catalyst

Catalysts with high nickel concentrations 75%Ni–12%Cu/Al₂O₃, 70%Ni–10%Cu–10%Fe/Al₂O₃ were prepared by mechanochemical activation and their catalytic properties were studied in methane decomposition. It was shown that modification of the 75%Ni–12%Cu/Al₂O₃ catalyst with iron made it possible to increase optimal operating temperatures to 700–750 °C while maintaining excellent catalyst stability. The formation of finely dispersed Ni–Cu–Fe alloy particles makes the catalysts stable and capable of operating at 700–750 °C in methane decomposition to hydrogen and carbon nanofibers. The yield of carbon nanofibers on the modified 70%Ni–10%Cu–10%Fe/Al₂O₃ catalyst at 700–750 °C was 150–160 g/g. The developed hydrogen production method is also efficient when natural gas is used as the feedstock. An installation with a rotating reactor was developed for production of hydrogen and carbon nanofibers from natural gas. It was shown that the 70%Ni–10%Cu–10%Fe/Al₂O₃ catalyst could operate in this installation for a prolonged period of time. The hydrogen concentration at the reactor outlet exceeded 70 mol%.     

Hydrogen production by steam reforming of ethanol over mesoporous Ni–Al2O3–ZrO2 aerogel catalyst

A mesoporous Ni–Al₂O₃–ZrO₂ aerogel (Ni–AZ) catalyst was prepared by a single-step epoxide-driven sol–gel method and a subsequent supercritical CO₂ drying method. For comparison, a mesoporous Al₂O₃–ZrO₂ aerogel (AZ) support was prepared by a single-step epoxide-driven sol–gel method, and subsequently, a mesoporous Ni/Al₂O₃–ZrO₂ aerogel (Ni/AZ) catalyst was prepared by an incipient wetness impregnation method. The effect of preparation method on the physicochemical properties and catalytic activities of Ni–AZ and Ni/AZ catalysts was investigated. Although both catalysts retained a mesoporous structure, Ni/AZ catalyst showed lower surface area than Ni–AZ catalyst. From TPR, XRD, and H₂–TPD results, it was revealed that Ni–AZ catalyst retained higher reducibility and higher nickel dispersion than Ni/AZ catalyst. In the hydrogen production by steam reforming of ethanol, both catalysts showed a stable catalytic performance with complete conversion of ethanol. However, Ni–AZ catalyst showed higher hydrogen yield than Ni/AZ catalyst. Superior textural properties, high reducibility, and high nickel surface area of Ni–AZ catalyst were responsible for its enhanced catalytic performance in the steam reforming of ethanol.     

Hydrogen production from CH4 dry reforming over bimetallic Ni–Co/Al2O3 catalyst

Bimetallic 5%Ni–10%Co/Al₂O₃ catalyst was synthesized using impregnation method and evaluated for methane dry reforming reaction at different reaction temperatures. NiO, Co₃O₄ and spinal metal aluminates, namely, CoAl₂O₄ and NiAl₂O₄ phases were formed on γ-Al₂O₃ support surface during calcination process. 5%Ni–10%Co/Al₂O₃ catalyst exhibited reasonable surface area of 86.93 m² g^?1 with small crystallite dimension of less than 10 nm suggesting that both Co₃O₄ and NiO phases were finely dispersed on the surface of support in agreement with results from scanning electron microscopy (SEM) measurement. Temperature-programmed calcination measurement indicates the complete thermal decomposition and oxidation of metal precursors, viz. Ni(NO₃)₂ and Co(NO₃)₂ to metal oxides and metal aluminates at below 700 K. Both CH₄ and CO₂ conversions were stable over a period of 4 h on-stream and attained an optimum at about 67% and 71%, respectively at 973 K whilst H₂ selectivity and yield were higher than 49%. The ratio of H₂/CO was always less than unity for all runs indicating the presence of reverse water–gas shift reaction. The activation energy for CH₄ and CO₂ consumption was computed as 55.60 and 40.25 kJ mol^?1, correspondingly. SEM micrograph of spent catalyst detected the formation of whisker-like carbon on catalyst surface whilst D and G bands characteristic for the appearance of amorphous and graphitic carbons in this order were observed on surface of used catalyst by Raman spectroscopy analysis. Additionally, the percentage of filamentous carbon was greater than that of graphitic carbon.     

Performance characteristics of Mo–Ni/Al2O3 catalysts in LPG oxidative steam reforming for hydrogen production

A 1:1 propane–butane mixture was used to study the effect of promoting 15 wt.% Ni/Al₂O₃ (15Ni) catalyst with small amounts of Mo (0.05, 0.1, 0.3, and 0.5 wt.%) for H₂ production during LPG oxidative steam reforming. Stability tests at 450 °C showed that lower Mo loadings (0.1 and 0.05 wt.%) had higher conversions and H₂ production rates than the non-promoted catalyst and a stable performance for the whole 18-h test period. TPO results showed that slightly more Ni sites were available for whisker formation over the Mo catalyst with 0.1 wt.% loading, the types of carbon resulting from cracking were the same on both promoted and non-promoted catalysts. Higher Mo loaded catalysts (0.3 and 0.5 wt.%) showed higher H₂ yields than the non-promoted catalysts, but lower feed-fuel conversions. XRD revealed that the loss in activity was due to oxidation of active Ni species to inactive Ni and Ni–Mo.     

Power-law type rate equation for propane ATR over Pt–Ni/Al2O3 catalyst

Kinetics of autothermal reforming (ATR) of propane on bimetallic Pt–Ni catalyst supported over δ-Al₂O₃ is investigated at 673 K with the purpose of obtaining an easy-to-implement power-law type rate equation. The rate expression is proposed for conditions extending up to 20% propane conversion and has reaction orders of 1.64, 2.44 and −0.59 in propane, oxygen and steam partial pressures, respectively. Parameters estimated by non-linear regression analysis in the MATLAB™ environment can be reliably used for propane ATR in the steam-to-carbon ratio range of 2.0–3.0 and carbon-to-oxygen ratio range of 3.0–5.4. The apparent activation energy is calculated as 46 ± 4 kJ mol⁻¹ in the 653–693 K interval.     

Improvement of the stability of a ZrO2-modified Ni–nano-CaO sorption complex catalyst for ReSER hydrogen production

A Ni–nano-CaO sorption complex catalyst was modified with ZrO₂ to improve its stability for use in hydrogen production from steam methane reforming (SMR). Nano-ZrO₂ was introduced into a support containing nano-CaCO₃ and Al₂O₃. The sorption complex catalyst, ZrO₂–Ni–nano-CaO, was prepared by infusing Ni into the ZrO₂–nano-CaO support, followed by calcination. The catalyst was evaluated with a bench-scale fixed bed reactor under the following reaction conditions: a temperature of 600 °C, a steam–carbon mole ratio of 4:1, a gas hourly space velocity of 1800 h⁻¹, and a regeneration temperature of 800 °C. The reaction was performed under an atmosphere of nitrogen. The ZrO₂-modified sorption complex catalyst could achieve 20 cyclic runs of ReSER hydrogen production, while the sorption complex catalyst without the ZrO₂ modification rapidly deactivated after three cyclic runs. Brunauer–Emmer–Teller analysis showed that the catalyst surface area of the new catalyst had increased. Furthermore, the addition of ZrO₂ could prevent the formation of NiAl₂O₄ in the sorption complex catalyst, which we believe to be the main cause of the improvement in the catalyst stability.     

Preparation of activated carbon supported Fe–Al2O3 catalyst and its application for hydrogen production by catalytic methane decomposition

Activated carbon (AC) supported Fe–Al₂O₃ catalysts were prepared by impregnation method and used for catalytic methane decomposition to hydrogen. The XRD and H₂-TPR results showed that ferric nitrate on AC support was directly reduced to Fe metal by the reducibility of carbon at 870 °C. The loading amount and Fe/Al₂O₃ weight ratio affect the textural properties and catalytic methane decomposition. The surface area and pore volume of the catalyst decrease with the loading of Fe and Al₂O₃. Mesopores with size of about 4.5 nm can be formed at the loading of 20–60% and promote the catalytic activity and stability. The mesopores formation is thought that Fe accelerates burning off of carbon wall and enlarging pore sizes during the pretreatment. When the Fe/Al₂O₃ ratio is 16/24 to 24/16 at the loading of 40%, the resultant catalysts show narrow mesopore distributions and relative high methane conversion. Al₂O₃ as the promoter can improve catalytic activity and shorten transitional period of AC supported Fe catalyst.     

Plasma-reduced Ni/γ–Al2O3 and CeO2–Ni/γ–Al2O3 catalysts for improving dry reforming of propane

Pristine Ni/γ–Al₂O₃ and CeO₂–Ni/γ–Al₂O₃ catalysts were prepared by co-impregnation technique for dry reforming of propane. X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM) and transmission electron microscopy (TEM) were used to examine the structure and morphology of the catalysts before and after the reforming reactions. The excellent interaction between catalyst active phases was observed in both CeO₂–Ni/γ–Al₂O₃ and Ni/γ–Al₂O₃ stabilized with polyethelene glycol (Ni/γ–Al₂O₃–PEG). Towards C₃H₈ and CO₂ conversion, the CeO₂–Ni/γ–Al₂O₃ and Ni/γ–Al₂O₃–PEG showed improved catalytic activity when compared to the pristine Ni/γ–Al₂O₃ catalyst. Interestingly, high H₂ concentration was achieved with the CeO₂–Ni/γ–Al₂O₃ and high CO concentration with the Ni/γ–Al₂O₃–PEG, which is due to the nanoconfinement of nickel particles within the support and favorable metal-support interaction as a result of plasma reduction. The CeO₂–Ni/γ–Al₂O₃ catalyst exhibited better stability for anti-sintering and coke resistance, thus exhibiting high reactivity and durability in the dry reforming.     

Novel Ni–ZrO2 catalyst doped with Yb2O3 for ethanol steam reforming

A type of Yb₂O₃ doped Ni–ZrO₂ catalyst for ethanol steam reforming was developed, and displayed excellent catalyzing performance for the selective formation of H₂ and CO₂. Over a Ni_1.25Zr₁Yb_0.8 catalyst, STY(H₂) can maintain stable at the level of 0.396 mol h⁻¹ g⁻¹ (data taken 120 h after the reaction started) under the reaction conditions of 0.5 MPa and 723 K, which was 1.6 times that (0.247 mol h⁻¹ g⁻¹) of the Yb-free counterpart Ni_1.25Zr₁. Characterization of the catalyst revealed that dissolution of an appropriate amount of Yb³⁺ ions in the zirconia host resulted in the formation of the Zr–Yb composite oxide with cubic-ZrO₂ structure, c-(Zr–Yb)O_z, which inhibited effectively the transformation of c-ZrO₂ to thermodynamically more stable m-ZrO₂, thus avoiding sintering of the (Zr–Yb)O_z composite. It was demonstrated that the doping of Yb₂O₃ to Ni–ZrO₂ changed also the valence states or the micro-environments of the Ni-species at the quasi-active surface of the tested catalyst, which was conducive to inhibiting agglomeration of the Ni_x⁰–Niⁿ⁺ species active catalytically, with resulting in maintaining the high metallic nickel dispersion and inhibiting coking. The aforementioned two factors both contributed to improving the activity and operating stability as well as heat-resistant quality of the catalyst.     

Hydrogen production by steam reforming of dimethyl ether over ZnO–Al2O3 bi-functional catalyst

A series of ZnO–Al₂O₃ catalysts with various ZnO/(ZnO + Al₂O₃) molar ratios have been developed for hydrogen production by dimethyl ether (DME) steam reforming within microchannel reactor. The catalysts were characterized by N₂ adsorption-desorption, X-ray diffraction and temperature programmed desorption of NH₃. It was found that the catalytic activity was strongly dependent on the catalyst composition. The overall DME reforming rate was maximized over the catalyst with ZnO/(ZnO + Al₂O₃) molar ratio of 0.4, and the highest H₂ space time yield was 315 mol h⁻¹·kg_cat⁻¹ at 460 °C. A bi-functional mechanism involving catalytic active site coupling has been proposed to account for the phenomena observed. An optimized bi-functional DME reforming catalyst should accommodate the acid sites and methanol steam reforming sites with a proper balance to promote DME steam reforming, whereas all undesired reactions should be impeded without sacrificing activity. This work suggests that an appropriate catalyst composition is mandatory for preparing good-performance and inexpensive ZnO–Al₂O₃ catalysts for the sustainable conversion of DME into H₂-rich reformate.     

Catalysts of Ni/α-Al2O3 and Ni/La2O3-αAl2O3 for hydrogen production by steam reforming of bio-oil aqueous fraction with pyrolytic lignin retention

This paper reports on the steam reforming, in continuous regime, of the aqueous fraction of bio-oil obtained by flash pyrolysis of lignocellulosic biomass (sawdust). The reaction system is provided with two steps in series: i) thermal step at 200 °C, for the pyrolytic lignin retention, and ii) reforming in-line of the treated bio-oil in a fluidized bed reactor, in the range 600–800 °C, with space-time between 0.10 and 0.45 g_catalyst h (g_bio-oil)⁻¹. The benefits of incorporating La₂O₃ to the Ni/α-Al₂O₃ catalyst on the kinetic behavior (bio-oil conversion, yield and selectivity of hydrogen) and deactivation were determined. The significant role of temperature in gasifying coke precursors was also analyzed. Complete conversion of bio-oil is achieved with the Ni/La₂O₃-αAl₂O₃ catalyst, at 700 °C and space-time of 0.22 g_catalyst h (g_bio-oil)⁻¹. The catalyst deactivation is low and the hydrogen yield and selectivity achieved are 96% and 70%, respectively.     

Hydrogen production by biomass gasification in supercritical water over Ni/γAl2O3 and Ni/CeO2-γAl2O3 catalysts

Hydrogen production by supercritical water gasification (SCWG) is a promising technology for wet biomass utilization. Ni catalyst can realize the high gasification efficiency of biomass near the critical temperature of water. In this paper, Ni/γAl₂O₃ and Ni/CeO₂-γAl₂O₃ catalysts were prepared by an impregnation method. The catalyst performance for glucose gasification in supercritical water was tested in autoclave reactor. All experiments were carried out in the autoclave at 673 K, 24.5 MPa, and the concentration of glucose was 9.09 wt.%. The catalysts before and after reaction were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), BET specific surface area measurements, X-ray fluorescence spectrum (XRF) and Thermo-gravimetric analyses (TGA) in order to investigate on the chemical property and catalytic mechanism. The experimental results showed that hydrogen yield and hydrogen selectivity increased sharply with addition of Ni/γAl₂O₃ and Ni/CeO₂-γAl₂O₃ catalysts. The catalytic activity and H₂ selectivity of Ni/CeO₂-γAl₂O₃ was higher than that of Ni/γ-Al₂O₃ catalyst. The results revealed that carbon deposition and coking led to the deactivation of the catalysts. Ce in the Ni/CeO₂-γAl₂O₃ catalyst had a certain role in the inhibition of carbon deposition and coking.     

Production of hydrogen via steam reforming of biofuels on Ni/CeO2–Al2O3 catalysts promoted by noble metals

The catalytic activity of Ni/CeO₂–Al₂O₃ catalysts modified with noble metals (Pt, Ir, Pd and Ru) was investigated for the steam reform of ethanol and glycerol. The catalysts were characterized by the following techniques: Energy-dispersive X-ray, BET, X-ray diffraction, temperature-programmed reduction, UV–vis diffuse reflectance spectroscopy and X-ray absorption near edge structure (XANES). The results showed that the formation of inactive nickel aluminate was prevented by the presence of CeO₂ dispersed on alumina. The promoting effect of noble metals included a decrease in the reduction temperatures of NiO species interacting with the support, due to the hydrogen spillover effect. It was seen that the addition of noble metal stabilized the Ni sites in the reduced state along the reforming reaction, increasing the ethanol and glycerol conversions and decreasing the coke formation. The higher catalytic performance for the ethanol steam reforming at 600 °C and glycerol steam reforming was obtained for the NiPd and NiPt catalysts, respectively, which presented an effluent gaseous mixture with the highest H₂ yield with reasonably low amounts of CO.     

Kinetic studies of sulfuric acid decomposition over Al–Fe2O3 catalyst in the sulfur-iodine cycle for hydrogen production

The decomposition of H₂SO₄ to produce SO₂ is the reaction with the highest energy demand in the sulfur-iodine cycle and it shows a large kinetic barrier. In the present study, alumina supported iron (III) oxide has been chosen for a detailed kinetic study. Experiments were carried out in the temperature range of 1023 K–1173 K using space hour velocities in the range of 0.146–0.731 kmol/kg-h in a quartz tube double stage continuous flow fixed bed reactor with 98% sulfuric acid feed over alumina supported Fe₂O₃ catalyst, nitrogen as inert carrier gas. From the homogeneous kinetic analysis, the apparent activation energy (E_A) was found to be 138.6 kJ/mol. This high activation energy indicates that the experiments were conducted in a kinetic controlled regime. The catalyst was well characterized by XRD, BET, TPR/TPO, SEM and FT-IR before and after reaction.     

CO2 reforming of methane on Ni/γ-Al2O3 catalyst prepared by dielectric barrier discharge hydrogen plasma

Ni/γ-Al₂O₃ catalyst was prepared by direct treatment of Ni(NO₃)₂/γ-Al₂O₃ precursor with dielectric barrier discharge (DBD) hydrogen plasma at different input powers, characterized by XRD, H₂-TPR, CO₂-TPD, N₂ adsorption and TEM, respectively, and used as the catalyst for CO₂ reforming of methane (CRM). The results showed that the input power obviously affected the reduction degree and catalytic performances of catalysts. Low input power under 40 W mainly resulted in the decomposition of nickel nitrate into Ni oxides. The reduction degree, catalytic activity and stability increase with the input power. Similar catalytic performances in CRM reaction can be obtained when the power exceeds 80 W. Compared with the Ni/Al₂O₃ catalyst prepared by traditional method, Ni/γ-Al₂O₃ samples prepared by H₂ DBD plasma exhibit better activities, stability and anti-carbon deposit performances. It is mainly ascribed to smaller Ni particle size, more basic sites and weaker basicity. The increase of Ni particle sizes due to the sintering at high temperature results in the decrease of catalytic activities and coke formation.     

Effect of CaO addition on acid properties of Ni–Ca/Al2O3 catalysts applied to ethanol steam reforming

Ni/Al₂O₃ catalysts containing 5 wt% of Ni and modified by addition of CaO (0–5 wt%) were tested in ethanol steam reforming reaction in order to reduce the dehydration ethanol reaction, which produces ethylene that may polymerize and produce coke. The catalysts were prepared by impregnation (I) and co-precipitation (C) methods. All catalysts were investigated for ethanol steam reforming and the catalytic performance was compared in terms of additive addition. The catalysts 5Ni–5Ca/Al (I) and 5Ni–5Ca/Al (C) were less selective to ethylene production and therefore were characterized by the following techniques: energy dispersive X-ray spectroscopy (EDX), X-ray diffraction (XRD), temperature programmed reduction (TPR), X-ray absorption near edge structure (XANES), specific surface area by the BET method, scanning electron microcopy (SEM) and isopropanol decomposition reaction. By comparing the catalysts, the 5Ni–5Ca/Al (I) catalyst presented the lowest acidity and carbon deposition, and also presented no deactivation in 24 h of catalytic test.