Lessons Learned from Field and Laboratory Testing of a DBR Project

Where faulting takes place due to the absence of dowel bars and inadequate subbase support in jointed concrete pavement (JCP), dowel bar retrofit (DBR) is used to improve load transfer efficiency (LTE) and to prevent further faulting of slabs at transverse joints. Even though DBR generally improves LTEs and overall performance of JCPs, not all DBR projects have been successful. Faulting reoccurred within 2?years after DBR treatment on US59 in Texas. An investigation from the cores taken in the project revealed excessive voids under a dowel bar due to poor consolidation of the grouting material. A laboratory investigation was performed to determine the most critical factors for adequate consolidation of grouting materials in DBR. Typical rapid-setting grout materials widely used in DBR were selected and full-scale specimens were made for evaluations. Four testing variables for consolidation performance were investigated: time of placement after mixing, vibration time, slot width, and maximum aggregate size. Maximum aggregate size and slot width were not critical factors for consolidation performance of grout. The most significant factor was vibration time. Twenty s of vibration is recommended. Placement time was also an important factor, with grout materials placed after initial set performing poorly. Delayed placement of grout materials without vibration led to the most voids under the dowel bars.     

Investigation of Settlement of a Jointed Concrete Pavement

A section of jointed concrete pavement on U.S. 75, which was built from 1982 to 1985, in the Paris District of the Texas Department of Transportation (TxDOT) experienced severe pumping and settlement, even though two types of treatment (full depth repair and polyurethane foam injection) were performed. An extensive field investigation was conducted using ground penetrating radar, falling weight deflectometer, dynamic cone penetrometer, and coring to identify the causes of the continued pumping and settlement problems, and develop an optimal repair strategy. The pavement evaluation included tie bar condition, load transfer efficiency (LTE) at transverse and longitudinal construction joints, and base support conditions. Some of the tie bars failed in shear due to corrosion, which resulted in substantially low LTEs (<40%) at longitudinal construction joints. Pumping and settlement problems were more pronounced where the tie bars failed; the resulting large deflections exacerbated the pumping and settlement problems. The results demonstrate the importance of adequate LTEs (>80%) provided by tie bars, base and subgrade support, in providing satisfactory JCP performance. Inadequate design or construction of any of these critical elements could lead to performance problems, potentially including severe settlement, which is quite difficult to repair. To repair this pavement section, the Paris District of TxDOT is planning to retrofit tie bars by the “slot stitching” method, along with filling the voids under the slab using grout, followed by thin overlay using latex modified concrete to correct the differential elevation problems at longitudinal construction joints. It is expected that this repair strategy will address the distress problems and extend the pavement life.     

Field Investigations of Cracking on Concrete Pavements

This paper presents the results of several investigations to identify the underlying causes of longitudinal cracking problems in Portland cement concrete (PCC) pavement. Longitudinal cracking is not intended and detrimental to the long-term performance of PCC pavement. Longitudinal cracking problems in five projects were thoroughly investigated and the findings indicate that longitudinal cracking was caused by: (1) late or shallow saw cutting of longitudinal joints; (2) inadequate base support under the concrete slab; and (3) the use of high coefficient of thermal expansion (CTE) aggregates. When the longitudinal cracks were caused by late or shallow saw cutting of longitudinal joints, cracks developed at a very early stage. However, when there was adequate base support, the longitudinal cracks remained relatively tight even after decades of truck trafficking. Another cause of longitudinal cracking was inadequate base support, and cracking due to this mechanism normally progressed to rather wide cracks. Some cracks were as wide as 57?mm. Evaluations of base support by dynamic cone penetrometer in areas where longitudinal cracks were observed indicate quite weak subbase in both full-depth repaired areas and surrounding areas. This implies that the current requirements for the subbase preparation for the full-depth repair are not adequate. Another cause of longitudinal cracking was due to the use of high CTE aggregate in concrete. Large volume changes in concrete when coarse aggregate with high CTE is used could cause excessive stresses in concrete and result in longitudinal cracking. To prevent longitudinal cracking, attention should be exercised to the selection of concrete materials (concrete with low CTE) and the quality of the construction (timely and sufficient saw cutting and proper selection and compaction of subbase material).     

Forensic Evaluation of Premature Failures of Texas Specific Pavement Study–1 Sections

The Specific Pavement Study–1 pavement test section on US281 in south Texas comprise the largest Strategic Highway Research Program experimental site in the United States. The project was opened to traffic in 1997, and performance has been poor. Three of these test sections developed deep rutting within 1 year. Their surfaces were milled to restore ride quality. Three years after construction, 14 of the sections had 10 mm or more rutting. A forensic study was initiated by the Texas Department of Transportation to identify the cause of the problem. Nondestructive testing was conducted with both the falling weight deflector and ground penetrating radar. No structural problems were detected with either device, both indicating that the base and subbase layers were strong. A field investigation was initiated; the original plan was to cut nine trenches, however, after four trenches were cut, the problematic layer was identified and the trenching operation was terminated. Dynamic cone penetrometer, stiffness gauge, seismic pavement analyzer, and nuclear density gauge tests were then conducted on top of the base and subgrade layers. The trench profiles indicated that the rutting was coming primarily from the top 50-mm (2-inch) asphalt-concrete layer. Asphalt cores were taken from both rutted and nonrutted sections and bag samples of the base were tested in laboratory. The binder was recovered, and the asphalt content and penetration, aggregate gradation, and type were determined. The cause of the problem was traced to a change in aggregate screening, and also an excess of asphalt in the top layer.     

Shanghai’s Experience on Utilizing the Rubblization for Jointed Concrete Pavement Rehabilitation

As agencies continue looking for cost-effective methods to rehabilitate deteriorated jointed concrete pavement (JCP), rubblization using a resonant breaker has been experimented by the Shanghai Municipal Roadway Authority (SMRA). It was demonstrated that rubblization using a resonant breaker offers a viable option for the SMRA because the rubblized pavement sections have been performing very well with no visible distress. Based on field observation for a typical hot mix asphalt concrete (HMAC) overlay on a nonrubblized JCP, it was found the treatment normally would have reflective cracking for the same overlay thickness in the first three years. Besides the cost advantage over the reconstruction, a resonant breaker also had yielded the minimum disturbance during the rubblization. It was observed that it was very effective to use water during compaction on a rubblized JCP surface to improve compaction efficiency and to control dust. Furthermore, there is no need to apply a prime coat before the HMAC overlay, as there was no detrimental effect that could be identified. The average rubblized JCP moduli were found to be 1,323?to?1,375?MPa, which are within the range reported in the literature. It was believed that there were high possibilities to increase rubblized JCP moduli without sacrificing the performance by increasing the particle size, because a reduction of 200?mm of HMAC was observed when rubblized JCP increased from 345?to?3,445?MPa at a subgrade modulus of 138?MPa and traffic of 30 million ESAL. However, further research is needed to optimize the rubblized JCP moduli in an attempt to reduce overlay thickness without creating reflective cracking.     

3D Finite Element Study on Load Transfer at Doweled Joints in Flat and Curled Rigid Pavements

This study examines load transfer across doweled joints in rigid pavements using 3D finite element analysis. A recently developed dowel modeling strategy is employed that allows the efficient and rigorous consideration of dowel/slab interaction. Parametric studies on the response of a typical, dowel‐retrofitted pavement system subjected to axle loads and varying degrees of slab curling are conducted. To examine the effect of slab support on pavement response, the studies consider two different foundation types: layered elastic with an asphalt‐treated base and a dense liquid foundation. The results of the studies are discussed with emphasis on the effect of slab curling and foundation type on joint load transfer and the potential for joint distress. While there are significant differences in response for the ATB‐supported slabs and the slabs founded on a dense liquid, slab curling does generally increase dowel shears and dowel/slab bearing stresses. However, further examination of the parametric study results that accounts for compressive fatigue of the concrete at the dowel/slab interface indicates that slab curling may not significantly increase the potential for damage to the slab concrete surrounding the dowels.     

Utilizing Advanced Characterization Tools to Prevent Reflective Cracking

To prevent premature failures of rehabilitated concrete pavements, transportation authorities need tools to characterize the prerehab pavement condition of its load carrying capacity, and to determine the resistance of the overlay material to underlying crack/joint movements. Two quantitative methods, the rolling dynamic deflectometer (RDD) and overlay tester (OT), along with field performance data were employed in rehabilitation studies involving reflective cracks. The RDD is able to continuously assess vertical differential movements at joints/cracks that represent the potential for reflective cracks on existing pavements. The OT has the ability to determine the resistance of the overlay material to underlying crack/joint movements. The RDD W1?W3 deflections were used to determine areas that have a high potential for reflective cracking due to poor load transfer across joints and cracks. This paper documents results from the RDD and OT on the following five rehabilitation projects: (1) SH225; (2) US96; (3) SH12; (4) SH342; and (5) IH35W. Based on the available test results from these five projects, it was observed that the W1?W3 threshold values of 5.5 mils (0.140 mm) for exposed concrete pavement and 6.5 mils (0.165 mm) for composite pavement with existing hot mix asphalt overlay and an OT threshold value of 700 cycles correlated well with the field performance. Ignoring either of these critical factors may lead to premature reflective cracking.     

Assessment of Retrofit Dowel Benefits in Cracked Portland Cement Concrete Pavements

A parametric study was conducted using the finite-element rigid pavement program ISLAB2000. For cracks that utilize aggregate interlock as the sole means of load transfer, the integrity of the cracks was initially modeled using the aggregate interlock factor. A subsequent analysis was then performed on the same cracks for the case where both dowel bars and aggregate interlock were available for load transfer purposes. The latter scenario represents the case where dowel bar retrofitting (DBR) has been performed on the cracks. In both cases, the deflection load transfer efficiency and critical slab tensile stresses were computed in order to examine the immediate theoretical benefits of the dowel bars. The validity of these theoretical benefits was tested using data from falling-weight deflectometer testing on DBR sites in both Michigan and Washington. It was found that installation of dowel bars did not increase the load transfer efficiency for cracks that had levels greater than 89–95%, depending on pavement parameters. When temperature gradients were not considered, little change in tensile stress due to a load at the crack was exhibited when DBR was performed on cracks that had load transfer efficiency levels less than 70–80%.     

Performance of Transverse Cracking in Jointed Concrete Pavements

Environmental effects and repetitive traffic applications can lead to the development of transverse cracks in jointed concrete pavements. Maintaining adequate aggregate interlock load transfer across these cracks is essential to preserving the functional and structural integrity of these pavements. The objectives of this study were to determine the design parameters that significantly affect transverse cracking and to demonstrate methods available for evaluating cracked pavements. Field data collected from in-service jointed concrete pavements located throughout southern Michigan were used to accomplish these objectives. Joint spacing, coarse aggregate type, shoulder type, and pavement temperature were found to have significant effects on transverse crack development and∕or performance. The surface texture of crack faces was assessed using a promising new test method called volumetric surface texture testing. Volumetric surface texture results provided an indication of the aggregate interlock potential of pavements containing various aggregate types. Three performance parameters capable of mechanistically characterizing crack performance were discussed. A relatively simple procedure was described for determining these parameters and evaluating crack conditions. Field data were also used to demonstrate and validate a voids' analysis procedure. This procedure estimates the potential for loss of support near cracks and joints, thus allowing for proper rehabilitation actions to be taken prior to the manifestation of additional distresses.     

“Underlying” Causes for Settlement of Bridge Approach Pavement Systems

A comprehensive field study of 74 bridges in Iowa was conducted to characterize problems leading to poor performance of bridge approach pavement systems. Subsurface void development caused by water infiltration through unsealed expansion joints, collapse and erosion of the granular backfill, and poor construction practices were found to be the main contributing factors. To characterize the problem, International Roughness Index and profile measurements from several sites were used to show that approach pavement roughness is several times higher than the average roadway condition and are most severe at the abutment-to-approach pavement intersection and transverse expansion joints due to large (5–10?cm) joint widths. Further, a settlement time history was documented at one bridge site by measuring the approach slab pavement elevations periodically after completion of bridge construction, revealing a progressive settlement problem under the approach pavement. To better understand the void development under the approach pavement, laboratory compaction tests were performed on granular backfill materials from various bridge sites to quantify their saturated collapse potential in the postconstruction phase. These tests revealed collapse potential of backfill materials in the range of 5–18% (based on volume) with the high values for poorly graded sandy backfill materials, indicating significant settlement problems. Based on the research findings, some relatively simple design and construction modifications are suggested which could be used to alleviate field problems for similar bridge approach pavement systems.     

Sudden Failure of a Heavily Loaded Container Pavement

The case history of a sudden and unexpected failure in a pavement designed for 82?Mg axle loads at Port Botany in Sydney, Australia has been prepared using data derived from investigation of the failure. Failure of the pavement, comprised of an asphaltic concrete surface, unbound granular fine crushed rock base, crushed sandstone subbase, and sandy subgrade, and designed using the rational method—CIRCLY, occurred within days of being put into service. The failure resulted from a 20–30% increase in base course saturation levels following compaction that led to partial liquefaction under repeated heavy loading. There was a general failure throughout the storage area where trafficking was most intense and the pavement remained intact in lightly trafficked areas. The intact areas recovered over time without intervention through a moisture equilibration process as evidenced by an increase in measured pavement stiffness and loss of moisture within the pavement profile.     

Analytical Method for Pullout of Anchor from Anchor–Mortar–Concrete Anchorage System due to Shear Failure of Mortar

Depending on the relevant material properties, failure of grouted anchors can take forms of pullout of concrete cones, debonding at either anchor–grout or grout–concrete interface, fracture of anchor and combination of some of these failure modes. Further, if the thickness of the grout layer is thin enough, the shear strength of the grout is relatively low or the anchor is in the form of a steel bar with ribs or spirals, the grout would be sheared off so that the anchor is pulled out. The present study presents an analytical method for the last scenario, i.e., anchor pullout from an anchor–mortar–concrete anchorage due to shear failure of mortar. Two different boundary conditions are considered: fixed bottom surface of concrete as Boundary 1, and top surface of concrete with uniform distributed force as Boundary 2. A shear-lag model was introduced to analyze the behaviors of the mortar and the interfacial properties of both the anchor–mortar and the mortar–concrete interfaces were also considered. Based on the deformation compatibilities of the interfaces and the mortar layer, the distributions of the tensile stresses in the anchor and shear stresses in the mortar along the embedment length were obtained analytically during different loading stages for both Boundaries 1 and 2. Moreover, the probabilities and sequences of shear cracks induced by the mortar failure were determined according to the boundary conditions and the comparison between the shear stresses at the loading and nonloading ends. Double shear crack propagation from both ends with different crack lengths was then investigated. Besides, the pullout load was expressed as a function of the shear crack lengths. Then the maximum load and the corresponding critical crack lengths were obtained by using the theories of extremum. Finally, a series of material, structural, and interfacial parameters were adopted to study their influences on the calculated results using the proposed method, including the critical crack lengths, initial cracking load and maximum pullout load. It was found that the initial cracking and maximum loads in Boundary 1 are larger than those in Boundary 2. However, as the longitudinal rigidity of the concrete increases, the values of the maximum pullout loads in both of the boundary conditions approach each other. It was also found that there exists an effective bonding length, beyond which the critical crack length and maximum pullout load are no longer increased.     

Composite T-Beams Using Reduced-Scale Rectangular FRP Tubes and Concrete Slabs

A composite system consisting of rectangular glass fiber reinforced polymer (GFRP) tubes connected to concrete slabs, using GFRP dowels has been developed. Seven beam specimens have been tested, including hollow and concrete-filled GFRP tubes with and without concrete slabs. Beam–slab specimens had two different shear span-to-depth ratios and one specimen had carbon–fiber reinforced polymer (CFRP)-laminated tension flange for enhanced flexural performance. Additionally, three double-shear GFRP tube-slab assemblies have been tested to assess the shear behavior of GFRP dowels, in both hollow and concrete-filled tubes. Three compression stubs of concrete-filled tubes were also tested by loading them parallel to the cross-section plane, to study GFRP web buckling behavior. The study showed that GFRP dowels performed well in shear and that composite action is quite feasible. While hollow tubes can act compositely with concrete slabs, more slip between the tube and slab would occur, compared to a concrete-filled tube-slab system. Simplified models are proposed to predict critical web buckling load of fiber reinforced polymer (FRP) tubes. Based on the models, a critical shear span-to-depth ratio of 4 was determined, below which web buckling may occur before flexural failure.     

Forensic Investigation of Ultrathin Whitetopping Pavements in Florida

Developed in the early 1990s, ultrathin whitetopping (UTW) is a relatively new technique for asphalt pavement rehabilitation. To evaluate the applicability of UTW pavement in Florida, in 1997, the Florida Department of Transportation (FDOT) constructed an experimental UTW pavement in a weigh station along I-10, located in north Florida. The performance of these test sections, however, was less than ideal, with the observation of some early cracking on the concrete surface, which developed into severe cracking with time. Therefore, a forensic investigation was conducted to determine the causes of the problems in these UTW sections, so that lessons could be learned from this experimental project, the use of UTW under Florida’s conditions could be adequately assessed, and UTW technology could be properly applied in the future. The scope of work consisted of field evaluation, laboratory testing, and pavement design evaluation. Field evaluation included a pavement condition survey, pavement temperature measurement, nondestructive load testing using a falling weight deflectometer, and slab thickness determination. Laboratory tests were performed to determine concrete and asphalt material properties. Other design and traffic data were also acquired from FDOT. Data collected from the field evaluation and laboratory testing were used in conjunction with a mechanistic UTW pavement design/evaluation procedure to determine the possible causes for premature failure. From this comprehensive evaluation, the primary cause for the failure was found to be inadequate UTW pavement design. The inadequacy of the combination of thickness and slab dimensions contributed to the early cracking of the UTW pavement.     

Environmental Impact of Steel and Fiber–Reinforced Polymer Reinforced Pavements

The environmental load of fiber-reinforced polymer (FRP) reinforced pavement was compared with that of steel reinforced pavement. Replacing steel rebars with FRP rebars can lead to changes in the concrete mix and pavement structure at the erection stage, to a reduced need for maintenance activities related to steel corrosion, and to different recycling opportunities at the disposal stage. The current study examined all of these variables. The environmental load of FRP reinforced pavement was found to be significantly lower than that of steel reinforced pavement. This results mainly from the fact that FRP reinforced pavement requires less maintenance, its cement content and concrete cover over reinforcement can be reduced, and the reinforcement itself generates a smaller environmental load.     

基于有限元的水泥混凝土路面裂缝加装传力杆维修分析

使用三维有限元软件对传力杆在水泥混凝土路面裂缝维修中的应用进行了分析.主要内容包括:1)加装传力杆作用分析;2)不同位置横向裂缝加装传力杆的效果分析.通过加装传力杆对裂缝传荷能力及板内应力的影响分析,得出水泥混凝土路面裂缝加装传力杆是可行的.     

Use of an Infrared Joint Heater to Improve Longitudinal Joint Performance in Hot Mix Asphalt Pavements

Longitudinal joint cracking is one of the most prevalent forms of distress in asphalt concrete pavements. The joint area does not achieve the same density as the mat due to an unconfined edge on the initial pass and a cold joint during the second pass. The lower density allows water to penetrate and the material cracks, usually within one?year of construction. There are many techniques for constructing longitudinal joints, one being to preheat the joint prior to paving the second lane. This paper describes a field study conducted in New Hampshire using an infrared joint heater. Thermocouples were embedded in the pavement to determine the extent of heat penetration from the infrared heaters. Cores were taken along the joint and in the travel lanes for both the control and test sections. Density and strength measurements were taken on the cores. Permeability measurements along the control and test joints were performed. A cracking survey performed one?year after construction showed that the section of pavement where the infrared heater was used had significantly less cracking than the control section.     

Effectiveness of Composites in Earthquake Damage Repair of Reinforced Concrete Flared Columns

A method to utilize fiber composites for rapid repair of earthquake damaged flared columns was developed. Two 0.4-scale reinforced concrete columns that had been tested to failure in previous research were used. Both columns had been subjected to slow cyclic loads and had failed due to low-cycle fatigue of the longitudinal bars. To repair the columns, the damaged concrete in and around the plastic hinge was removed and the steel bars were straightened. Low-shrinkage, high-strength concrete grout was placed in the column afterward. The broken longitudinal bars were not replaced. Rather, glass and carbon fiber reinforced polymer (FRP) sheets with fibers running in the axial direction of the column were added to provide flexural strength to the columns. Additionally, glass FRP sheets with horizontal fibers were attached on the column to provide confinement and shear strength. Cyclic tests of the repaired columns indicated that the method to restore the strength was effective. Analysis using conventional constitutive relationships led to a close estimate of the lateral load response of the models.     

Degradation of a Granular Base under a Flexible Pavement: DEM Simulation

Flexible pavements are composed by an asphalt concrete layer, granular base and subbase layers, and a natural subgrade. The granular materials forming part of the granular layers are subjected to static and dynamic loads during their engineering life. As a result of these loads particle crushing may occur depending on the strength of the particles forming the granular layers. Particle crushing is important since it is associated with several detrimental effects such as settlements and a reduction in hydraulic conductivity. A computer simulation using the discrete element method (DEM) is presented in order to understand and visualize how crushing initiates and develops inside a simulated pavement structure.     

Field Testing of Stabilized Soil

Remediation of a Superfund site in Stratford, Conn., involved stabilization of the subgrade with portland cement. Part of the remediation site was to be used as a parking area. The stabilized soil was to be covered with natural base∕subbase course materials and capped with an asphalt concrete cover. During the course of the remediation, a base-course layer could not be placed prior to the onset of winter. A field study was conducted to quantify any changes in the mechanical properties of the open stabilized subgrade subjected to freeze-thaw cycling during the winter of 1996–97. Field evaluation was conducted with pavement industry tools: the Clegg impact hammer and the dynamic cone penetrometer. Evaluation results show the viability of the Clegg hammer as an instrument for quality assurance and also show that there can be up to 50% loss in compressive strength of the subgrade within the uppermost layer of the material caused by freeze-thaw cycling.