Assessment of Retrofit Dowel Benefits in Cracked Portland Cement Concrete Pavements

A parametric study was conducted using the finite-element rigid pavement program ISLAB2000. For cracks that utilize aggregate interlock as the sole means of load transfer, the integrity of the cracks was initially modeled using the aggregate interlock factor. A subsequent analysis was then performed on the same cracks for the case where both dowel bars and aggregate interlock were available for load transfer purposes. The latter scenario represents the case where dowel bar retrofitting (DBR) has been performed on the cracks. In both cases, the deflection load transfer efficiency and critical slab tensile stresses were computed in order to examine the immediate theoretical benefits of the dowel bars. The validity of these theoretical benefits was tested using data from falling-weight deflectometer testing on DBR sites in both Michigan and Washington. It was found that installation of dowel bars did not increase the load transfer efficiency for cracks that had levels greater than 89–95%, depending on pavement parameters. When temperature gradients were not considered, little change in tensile stress due to a load at the crack was exhibited when DBR was performed on cracks that had load transfer efficiency levels less than 70–80%.     

Bonding Characteristics of Fiber-Reinforced Polymer Sheet-Concrete Interfaces under Dowel Load

Based on a series of experimental tests on notched concrete beams externally bonded with unidirectional fiber-reinforced polymer (FRP) sheets, this paper investigates the bond characteristics of FRP sheet-concrete interfaces under dowel load, which acts vertically on the FRP sheet and leads to a mix-mode interface peeling. The peeling properties of FRP sheet-concrete interfaces under the dowel load are evaluated in terms of their interface dowel load-carrying capacity, critical interface peeling angle, and interface peeling fracture energy. Experimental parameters include strength of concrete substrate, tension stiffness of FRP sheets, properties of bonding adhesives, concrete surface treatment methods, and length of precrack set between the FRP sheet and concrete substrate. Analytical models clarifying the relationships among the interface dowel load-carrying capacity, the interface peeling angle, and the interface peeling fracture energy are built up and also verified by test results. Further, this paper shows how to use the interface peeling fracture energy calibrated from the present dowel tests for the practical design of spalling prevention, which is now becoming a popular application of FRP sheets for the maintenance and repair of existing concrete structures in Japan.     

Detailed Forensic Investigation and Rehabilitation Recommendation on Interstate Highway-30

The main objective of this study is to identify the cause of the punchouts observed on Interstate Highway 30 (IH-30), and to identify possible rehabilitation alternatives. Several nondestructive tests, as well as coring and trenching, were conducted in both distressed and nondistressed areas. Middepth horizontal cracks were found during routine repair and by the trenching performed in this study. It is believed that due to temperature variation at an early stage, horizontal cracks developed at the middepth interface between the steel and concrete. The truck traffic caused the horizontal cracks to deteriorate further. Repetitive truck traffic and thermal loading forced the concrete to crack vertically from the middepth where there were horizontal cracks. The closely spaced transverse and longitudinal cracks, along with the delamination, caused punchouts. Although the problem is not imminent, an immediate seal plus a 75 mm heavy-duty stone matrix asphalt (SMA) overlay will probably provide the most cost-effective remedy for this section of IH-30. Existing distressed areas should be repaired before the rehabilitation. To slow the deterioration, the district should use a latex modified chip seal or asphalt rubber seal (AC15-5TR) followed by a 75 mm heavy duty SMA. This is to provide bonding between the concrete and SMA overlay. If the district chooses to do nothing at this time, it will become costly in 2–3 years if current environmental and traffic conditions hold. The cost to repair a severely deteriorated continuously reinforced concrete pavement (CRCP) would be several times more than the 75 mm heavy duty SMA overlay.     

Investigation of Settlement of a Jointed Concrete Pavement

A section of jointed concrete pavement on U.S. 75, which was built from 1982 to 1985, in the Paris District of the Texas Department of Transportation (TxDOT) experienced severe pumping and settlement, even though two types of treatment (full depth repair and polyurethane foam injection) were performed. An extensive field investigation was conducted using ground penetrating radar, falling weight deflectometer, dynamic cone penetrometer, and coring to identify the causes of the continued pumping and settlement problems, and develop an optimal repair strategy. The pavement evaluation included tie bar condition, load transfer efficiency (LTE) at transverse and longitudinal construction joints, and base support conditions. Some of the tie bars failed in shear due to corrosion, which resulted in substantially low LTEs (<40%) at longitudinal construction joints. Pumping and settlement problems were more pronounced where the tie bars failed; the resulting large deflections exacerbated the pumping and settlement problems. The results demonstrate the importance of adequate LTEs (>80%) provided by tie bars, base and subgrade support, in providing satisfactory JCP performance. Inadequate design or construction of any of these critical elements could lead to performance problems, potentially including severe settlement, which is quite difficult to repair. To repair this pavement section, the Paris District of TxDOT is planning to retrofit tie bars by the “slot stitching” method, along with filling the voids under the slab using grout, followed by thin overlay using latex modified concrete to correct the differential elevation problems at longitudinal construction joints. It is expected that this repair strategy will address the distress problems and extend the pavement life.     

Shanghai’s Experience on Utilizing the Rubblization for Jointed Concrete Pavement Rehabilitation

As agencies continue looking for cost-effective methods to rehabilitate deteriorated jointed concrete pavement (JCP), rubblization using a resonant breaker has been experimented by the Shanghai Municipal Roadway Authority (SMRA). It was demonstrated that rubblization using a resonant breaker offers a viable option for the SMRA because the rubblized pavement sections have been performing very well with no visible distress. Based on field observation for a typical hot mix asphalt concrete (HMAC) overlay on a nonrubblized JCP, it was found the treatment normally would have reflective cracking for the same overlay thickness in the first three years. Besides the cost advantage over the reconstruction, a resonant breaker also had yielded the minimum disturbance during the rubblization. It was observed that it was very effective to use water during compaction on a rubblized JCP surface to improve compaction efficiency and to control dust. Furthermore, there is no need to apply a prime coat before the HMAC overlay, as there was no detrimental effect that could be identified. The average rubblized JCP moduli were found to be 1,323?to?1,375?MPa, which are within the range reported in the literature. It was believed that there were high possibilities to increase rubblized JCP moduli without sacrificing the performance by increasing the particle size, because a reduction of 200?mm of HMAC was observed when rubblized JCP increased from 345?to?3,445?MPa at a subgrade modulus of 138?MPa and traffic of 30 million ESAL. However, further research is needed to optimize the rubblized JCP moduli in an attempt to reduce overlay thickness without creating reflective cracking.     

Lessons Learned from Field and Laboratory Testing of a DBR Project

Where faulting takes place due to the absence of dowel bars and inadequate subbase support in jointed concrete pavement (JCP), dowel bar retrofit (DBR) is used to improve load transfer efficiency (LTE) and to prevent further faulting of slabs at transverse joints. Even though DBR generally improves LTEs and overall performance of JCPs, not all DBR projects have been successful. Faulting reoccurred within 2?years after DBR treatment on US59 in Texas. An investigation from the cores taken in the project revealed excessive voids under a dowel bar due to poor consolidation of the grouting material. A laboratory investigation was performed to determine the most critical factors for adequate consolidation of grouting materials in DBR. Typical rapid-setting grout materials widely used in DBR were selected and full-scale specimens were made for evaluations. Four testing variables for consolidation performance were investigated: time of placement after mixing, vibration time, slot width, and maximum aggregate size. Maximum aggregate size and slot width were not critical factors for consolidation performance of grout. The most significant factor was vibration time. Twenty s of vibration is recommended. Placement time was also an important factor, with grout materials placed after initial set performing poorly. Delayed placement of grout materials without vibration led to the most voids under the dowel bars.     

Bond Performance of GFRP Bars in Tension: Experimental Evaluation and Assessment of ACI 440 Guidelines

The development/splice strength and the pullout local bond stress-slip response of glass fiber-reinforced polymer (GFRP) bars in tension were experimentally investigated using beam specimens and pullout specimens, respectively. Two types of 12-mm (0.47-in.)-diameter GFRP bars were evaluated, namely, thread wrapped and ribbed. The test parameters included the concrete cover, the splice length, and the area of steel confinement for the beam specimens, and the concrete compressive strength for the pullout specimens. Companion steel reinforced beams were also tested for comparison. All beam specimens reinforced with thread-wrapped GFRP bars experienced pullout mode of bond failure, while all specimens reinforced with ribbed GFRP bars or steel bars experienced splitting mode of bond failure. It was found that the bond strength of FRP bars is largely dependent on the surface conditions of the bars. The pullout local bond stress-slip response of ribbed GFRP bars is intrinsically similar to that of steel bars reported in the literature. The bond strength of both types of GFRP bars investigated was about two to three times lower than that of steel bars. Predictions of the development/splice strength of GFRP bars in accordance with the ACI Committee 440 guidelines were unconservative in comparison with the test data. Also, in contradiction with the current ACI 440 report, the use of transverse confining reinforcement increased the bond strength by a sizable 15–30%.     

Response of Bonded Membrane Retrofit Concrete Masonry Walls to Dynamic Pressure

This paper describes the development of analytical models used to predict the response of bonded membrane retrofit concrete masonry walls subjected to out-of-plane impulse pressure loads. Full scale tests have shown significant improvement in the resistance of unreinforced concrete masonry walls retrofitted by membrane materials. The majority of the membrane retrofit concrete masonry walls survived compared to their unretrofitted counterparts that collapsed. Polymer membrane retrofit materials may be sprayed on, trowled on, or attached with adhesives to the tension face of the wall. Other membrane materials such as thin steel or aluminum sheets may be attached to the tension face of the wall using expansion screws or other structurally sound methods. Resistance functions previously presented by the writers for membrane retrofit concrete masonry walls are used in the development of the response. Single-degree-of-freedom equations are developed to predict the response of these walls to impulse pressure and the results of the analysis are compared with available full-scale tests.     

Structural Evaluation of Cement Concrete Roads in Mumbai City

Plain jointed concrete pavements laid in Mumbai City (India) during the early 1990s were structurally evaluated using a falling weight deflectometer (FWD) and testing of concrete cores extracted from the pavement slabs. The ultrasonic pulse velocity (UPV) of the concrete in the cores was determined first and then the cores were crushed under compression. The pavement deflections were found to be within the limits as suggested in the Indian codes and the international literature. The joint conditions were also found to be satisfactory. The design strength of the concrete was back-calculated from the compressive strength of the cores and was found to conform to the design specifications. However, the construction quality was found wanting as the thickness of pavement slabs at a few locations was lower than that specified and it has resulted in cracking of the slabs. The dynamic modulus of elasticity of concrete as determined by the FWD was found to correspond well with that computed from the UPV of cores and from the compressive strength of concrete. A method is suggested to estimate the structural parameters of uncracked pavement slabs from the dynamic modulus of elasticity obtained through the indirect method of UPV testing which is less expensive compared to evaluation by the FWD.     

Development of FRP Shear Bolts for Punching Shear Retrofit of Reinforced Concrete Slabs

A fiber-reinforced polymer (FRP) shear bolt system has been recently developed at the University of Waterloo in Canada. The system is used to protect previously built reinforced concrete (RC) slabs against brittle punching shear failure. The system requires drilling small holes in a RC slab around the perimeter of a column, inserting bolts into the holes, and anchoring the bolts at both external surfaces of the slab. Many existing RC slabs have been built without any shear reinforcement. Also, many of these slabs are in corrosive environments, e.g., parking garages, where the use of deicing salts accelerates reinforcement corrosion and concrete deterioration. Therefore, FRPs are ideal materials to be used for such retrofit. The challenge, however, is the development of mechanical end anchorages for FRP rods that are efficient, aesthetic, cost effective, and that can be installed on site. The research presented in this paper includes development of FRP bolts with mechanical anchorages and the results of testing done using the developed systems. A new anchorage technique for the FRP rods based on crimping the rod ends with the aluminum fittings was developed. The testing was done on isolated slab-column specimens representing interior slab-column connections in a continuous flat plate system. The specimens were subjected to simulated gravity loading. The developed FRP bolts worked very well in improving the performance of the slab-column connections and showing the benefits of using FRP in punching shear retrofit of reinforced concrete slabs in corrosive environments.     

Performance of Mechanically Fastened FRP Strengthened Concrete Beams in Flexure

The use of adhesively bonded fiber-reinforced polymer (FRP) materials has become widely accepted for use in flexural strengthening applications; however, the method of attachment presents drawbacks in application. These include extensive time and labor investments, as well as a tendency of the system to fail in a brittle manner. This paper presents a study of a series of reinforced concrete beams each strengthened in flexure with an FRP strip attached with large diameter concrete screws. The concrete screws were arranged in a variety of patterns. The effect of fastener number and spacing, as well as the effect of fastener pattern on the behavior of the beam, was investigated through the use of two groups of specimens. The beams in each group were tested to failure to verify the behavior of the strengthening system. Measured behavior was then used to determine an analytical approach for prediction of load response behavior of mechanically fastened systems. It was found that the strengthening method investigated improved the flexural capacity of the specimens 12 to 39% with little or no loss in ductility.     

Evaluation of Flexural Behavior and Serviceability Performance of Concrete Beams Reinforced with FRP Bars

Flexural behavior and serviceability performance of 24 full-scale concrete beams reinforced with carbon-, glass-, and aramid-fiber-reinforced-polymer (FRP) bars are investigated. The beams were 3,300?mm long with a rectangular cross section of 200?mm in width and 300?mm in depth. Sixteen beams were reinforced with carbon-FRP bars, four beams were reinforced with glass-FRP bars, two beams were reinforced with aramid-FRP bars, and two were reinforced with steel, serving as control specimens. Two types of FRP bars with different surface textures were considered: sand-coated bars and ribbed-deformed bars. The beams were tested to failure in four-point bending over a clear span of 2,750?mm. The test results are reported in terms of deflection, crack-width, strains in concrete and reinforcement, flexural capacity, and mode of failure. The experimental results were compared to the available design codes.     

Seismic Retrofit of State Street Bridge on Interstate 80

The State Street Bridge, in Salt Lake City, was designed and built in 1965 according to the 1961 AASHO specifications; the design did not include earthquake-induced forces or displacements since only wind loads were considered. The bridge consists of four reinforced concrete (RC) bents supporting composite welded steel girders; the bents are supported on cast-in-place concrete piles and pile caps. A vulnerability analysis of the bridge was conducted that determined deficiencies in (1) confinement of column lap splice regions, (2) anchorage of longitudinal column bars in the bent cap, (3) confinement of column plastic hinge zones, and (4) shear capacity of columns and bent cap–column joints. Seismic retrofit designs using carbon-fiber-reinforced-polymer (CFRP) composites and steel jackets were performed and compared for three design spectra, including the 10% probability of exceedance in 250 years earthquake. The CFRP composite design was selected for implementation and application of the composite was carried out in the summer of 2000 and 2001, while the bridge was in service. The paper describes the CFRP composite design, which, in addition to column jackets, implemented an “ankle wrap” for improving joint shear strength and a “U-strap” for improving anchorage of column bars in the bent cap; other retrofit measures were implemented, such as bumper brackets and a deck slab retrofit. A capacity versus demand evaluation of the as-built and retrofitted bents is presented.     

Distress Investigation and Retrofit of a Pyramid-Shaped RC Building for Thermal and Seismic Effects

Seasonal variation of ambient temperature is rarely a cause of concern in structural design of normal buildings, but it has been found to cause recurring distress in a pyramid-shaped reinforced concrete (RC) building located in the foothills of the Himalayas. Abnormal stresses developed because of thermal movement of a large inclined roof exposed to direct sun and anchored to short columns at corners. Integral connection of a long corridor with the building compounds the effect of thermal movement of the building and corridor in opposite directions. A conventional linear analysis cannot correctly predict the observed distress. However, nonlinear analysis predicts the distress in close agreement with the observations. The building is situated in an area of high seismicity, and the inclined roof has a peculiar effect on the seismic response of the building, resulting in soft story phenomenon. Alternative retrofit schemes to safeguard the building against thermal and seismic actions are evaluated. It is observed that some of the retrofit strategies that are suitable for temperature effects may not be suitable for earthquake action.     

Use of the Long-Term Pavement Performance Database in the Pavement Engineering Curriculum

In this paper the writers demonstrate the inclusion of the Long-Term Pavement Performance (LTPP-DATAPAVE 3.0) data within the pavement engineering curriculum at Michigan State University (MSU). The paper presents two examples, one from an undergraduate course on pavement rehabilitation and one from a graduate course on pavement analysis and design. These examples illustrate the use of LTPP data in computing responses, predicting traffic, developing rehabilitation strategies, and predicting performance of both rigid and flexible pavements.     

Transverse Thermal Expansion of FRP Bars Embedded in Concrete

Fiber reinforced polymers (FRPs) have a thermal expansion in the transverse direction much higher than in the longitudinal direction and also higher than the thermal expansion of hardened concrete. The difference between the transverse coefficient of thermal expansion of FRP bars and concrete may cause splitting cracks within the concrete under temperature increase and, ultimately, failure of the concrete cover if the confining action of concrete is insufficient. This paper presents the results of an experimental investigation to analyze the effect of the ratio of concrete cover thickness to FRP bar diameter (c/db) on the strain distributions in concrete and FRP bars, using concrete cylindrical specimens reinforced with a glass FRP bar and subjected to thermal loading from ?30?to?+80°C. The experimental results show that the transverse coefficient of thermal expansion of the glass FRP bars tested in this study is found to be equal to 33 (×10?6?mm/mm/°C), on average and the ratio between the transverse and longitudinal coefficients of thermal expansion of these FRP bars is equal to 4. Also, the cracks induced by high temperature start to develop on the surface of concrete cylinders at a temperature varying between +50 and +60°C for specimens having a ratio of concrete cover thickness to bar diameter c/db less than or equal to 1.5. A ratio of concrete cover thickness to glass fiber reinforced polymers (GFRP) bar diameter c/db greater than or equal to 2.0 is sufficient to avoid cracking of concrete under high temperature up to +80°C. The analytical model, presented in this paper, is in good agreement with the experimental results, particularly for negative temperature variations.     

Performance of a Combined Natural Wastewater Treatment System in West Texas

A study of performance of a combined natural wastewater treatment system was conducted in an arid and semiarid area of West Texas from October 2005 to September 2007. This study investigated the organic matter and nitrogen removal capability in a municipal wastewater land application system following a pond system. Municipal wastewater from the city of Littlefield, Tex. was pretreated by a pond system, and the secondary wastewater effluent from the pond system was surface applied to sprayfield at the wastewater treatment plant and the city farm. The 16 lysimeters were installed in situ to collect the leached water passing the grass root zone. The water samples were taken from the storage pond and the lysimeters for analysis of chemical oxygen demand (COD), total nitrogen, nitrate nitrogen, and ammonia nitrogen. The data show that the pond system played an important role in the treatment. The pond system pretreated COD in the municipal wastewater to the range of 10 to 127 mg/L, total nitrogen to the range of 5 to 19 mg/L, nitrate nitrogen to the range of 2.4 to 8.2 mg/L, and ammonia nitrogen to the range of 0.01 to 6.4 mg/L. The average mass removals and cumulative mass removals were 94 and 96% for total nitrogen, 92 and 93% for nitrate nitrogen, and 96 and 100% for ammonia nitrogen, respectively. There was no potential nitrogen contamination to groundwater found during the research period. The study illustrated that this type of combined natural wastewater treatment system can be used to effectively treat and safely dispose municipal wastewater, and save freshwater used for agricultural irrigation in arid and semiarid area.     

Simulation of Concrete Paving Operations on Interstate-74

The objective of this paper was to study and optimize the concrete paving operations taking place in the reconstruction project of Interstate-74 using computer simulation. To achieve this objective, field data were collected during construction, and were then used to determine adequate probabilistic density functions for the activities’ duration and to test a developed simulation model. Upon testing, the developed model was used to study the impacts of resources on the flow of operations and on the cost effectiveness of the construction process. In general, application of simulation methods to concrete paving operations was successful and its accuracy was acceptable as compared to field measurements. Based on the results of a sensitivity analysis of the critical resources, multiple factors were considered in the decision-making process to ensure that all aspects of the operation are evaluated. This includes total operation time, productivity, costs of the operation, average truck delay, and idle times for the paver and the spreader. For the conditions pertinent to this construction site, ten trucks, one paver and one spreader, and three finishing and plastic-covering crews are recommended. Using this set of resources would result in a prompt and effective execution of the operation. Practical implementation and limitations of the developed model in similar construction operations is discussed.     

Factors Affecting Initial Roughness of Concrete Pavement

Past studies have shown that initial pavement roughness greatly affects future pavement roughness and roughness progression rate. Initial pavement roughness is also an important input to the roughness prediction model in mechanistic-empirical design guide. This study analyzed the design and construction factors affecting initial pavement roughness. Initial international roughness index of 90 concrete pavements constructed in Wisconsin from 2000 to 2004 were analyzed using multiple regression method. The factors considered in this study included concrete pavement slab thickness, project location, dowel bar placement, joint spacing, base type, and pavement length. The factors affecting initial pavement roughness were identified.