Au–TiO2 catalysts on carbon nanofibres prepared by deposition-precipitation and from colloid solutions

Au catalysts have been prepared (i) on TiO₂, (ii) on carbon nanofibres (CNF) and (iii) on TiO₂ deposited onto CNF. Catalysts prepared from deposition-precipitation (DP) and from colloid solutions have been characterised using XRD, TEM, TGA and XAS and tested in the water–gas shift (WGS) reaction. DP yields large Au particles (>50 nm) on CNF-containing supports. High Au dispersion on carbon nanofibres requires preparation via other methods such as colloid formation. Au particle growth is more pronounced during the synthesis steps than during thermal treatments. This increase is not observed for the Au particles on TiO₂ but only when CNF is present, indicating that the surface properties of TiO₂ are altered by the CNF. TiO₂ XANES analyses show that distortions in the lattice symmetry of TiO₂ are introduced when the oxide is deposited on CNF. The distortion of the TiO₂ structure by the CNF may also introduce changes that promote the turnover frequencies. The WGS activity significantly improves when titania is present. This shows that coexistence of Au and TiO₂ is needed to obtain high catalytic activity in the WGS reaction, indicating that the active sites are either on the Au–TiO₂ interface or that the reaction follows a bifunctional mechanism.     

Gold catalysts supported on mesoporous zirconia for low-temperature water–gas shift reaction

Mesoporous ZrO₂ with high surface area and uniform pore size distribution, synthesized by surfactant templating through a neutral [C₁₃(EO)₆–Zr(OC₃H₇)₄] assembly pathway, was used as a support of gold catalysts prepared by deposition–precipitation method. The supports and the catalysts were characterized by powder X-ray diffraction, scanning and transmission electron microscopy, N₂ adsorption analysis, temperature programmed reduction and desorption. The catalytic activity of gold supported on mesoporous zirconia was evaluated in water–gas shift (WGS) reaction at wide temperature range (140–300 °C) and at different space velocities and H₂O/CO ratios. The catalytic behaviour and the reasons for а reversible deactivation of Au/mesoporous zirconia catalysts were studied. The influence of gold content and particle size on the catalytic performance was investigated. The WGS activity of the new Au/mesoporous zirconia catalyst was compared to the reference Au/TiO₂ type A (World Gold Council), revealing significantly higher catalytic activity of Au/mesoporous zirconia catalyst. It is found that the mesoporous zirconia is a very efficient support of gold-based catalyst for the WGS reaction.     

Comparison of supports for the direct synthesis of hydrogen peroxide from H2 and O2 using Au–Pd catalysts

The direct synthesis of hydrogen peroxide from H₂ and O₂ using a range of supported Au–Pd alloy catalysts is compared for different supports using conditions previously identified as being optimal for hydrogen peroxide synthesis, i.e. low temperature (2 °C) using a water–methanol solvent mixture and short reaction time. Five supports are compared and contrasted, namely Al₂O₃, -Fe₂O₃, TiO₂, SiO₂ and carbon. For all catalysts the addition of Pd to the Au only catalyst increases the rate of hydrogen peroxide synthesis as well as the concentration of hydrogen peroxide formed. Of the materials evaluated, the carbon-supported Au–Pd alloy catalysts give the highest reactivity. The results show that the support can have an important influence on the synthesis of hydrogen peroxide from the direct reaction. The effect of the methanol–water solvent is studied in detail for the 2.5 wt% Au–2.5 wt% Pd/TiO₂ catalyst and the ratio of methanol to water is found to have a major effect on the rate of hydrogen peroxide synthesis. The optimum mixture for this solvent system is 80 vol.% methanol with 20 vol.% water. However, the use of water alone is still effective albeit at a decreased rate. The effect of catalyst mass was therefore also investigated for the water and water–methanol solvents and the observed effect on the hydrogen peroxide productivity using water as a solvent is not considered to be due to mass transfer limitations. These results are of importance with respect to the industrial application of these Au–Pd catalysts.     

Study on the supported Cu-based catalysts for the low-temperature water–gas shift reaction

This paper presents a study on the influence of support (Al₂O₃, MgO, SiO₂-Al₂O₃, SiO₂-MgO, β-zeolite, and CeO₂) of Cu-ZnO catalysts for the low-temperature water–gas shift reaction. Supported Cu-ZnO catalysts were prepared by the conventional impregnation method, followed by the H₂ reduction. The activity of Cu-ZnO catalysts for the water–gas shift (WGS) reaction was largely influenced by the kind of support; Cu-ZnO catalysts supported on Al₂O₃, MgO, and CeO₂ showed high activity, while those on SiO₂-Al₂O₃, SiO₂-MgO and β-zeolite showed less activity in the temperature range 423–523 K. XRD analysis demonstrated that the copper species were highly dispersed on the supports used in the present study, except for a MgO support. TPR results of a series of supported CuO-ZnO catalysts suggest that the reducibility of CuO is one of the important factors controlling the activity of the WGS reaction over the supported catalysts.     

CO oxidation activity of gold catalysts supported on various oxides and their improvement by inclusion of an iron component

A number of oxide-supported gold catalysts have been prepared by deposition–precipitation, with variation of the pH over a wide range, the optimum pH for high activity being 9 for TiO₂, 7.5 for Fe₂O₃, and 7 for SnO₂ and CeO₂. Whereas the activity shown by Au/TiO₂ and Au/Fe₂O₃ decreased linearly with time, Au/CeO₂ and Au/SnO₂ underwent an initial major deactivation. Addition of iron in the preparation lowered the rate of deactivation when TiO₂, SnO₂ and CeO₂ were used as supports, and imparted activity when as with Bi₂O₃ it was previously lacking. XPS revealed the existence of a broad multi-state iron-containing region, and TEM and STEM/EDX indicated that small gold particles (1.5–4 nm) were partly in contact with it. Improved stability is therefore due to gold particles being in contact with an iron phase such as FeO(OH); calcination removed the stabilisation.     

Supported gold catalysis derived from the interaction of a Au–phosphine complex with as-precipitated titanium hydroxide and titanium oxide

Supported gold catalysts derived from interaction of a Au–phosphine complex Au(PPh₃)(NO₃) (1) with conventional titanium oxide TiO₂ and as-precipitated titanium hydroxide (*, as-precipitated) have been characterized by means of XRD, XPS, EXAFS, and CP/MAS–NMR. The Au complex 1 was supported on TiO₂ and without loss of Au–P bonding at room temperature. The Au complex 1 on TiO₂ was readily and completely decomposed to form metallic gold particles by calcination at 473 K, whereas only a small part of the complex 1 on was transformed to metallic gold particles. By calcination of 1/ at 573 K the formation of both metallic gold particles and crystalline titanium oxides became notable as evidenced by XRD, XPS and CP/MAS–NMR. The mean diameter of Au particles in 1/ calcined at 673 K was less than 30 Å as estimated from Au(2 0 0) diffraction, which was about one-tenth of that for the corresponding 1/TiO₂. Thus the as-precipitated titanium hydroxide was able to stabilize the Au complex 1 to lead to the simultaneous decomposition of Au complex and . The catalyst 1/ calcined at 673 K afforded remarkably high catalytic activity for low-temperature CO oxidation at 273–373 K as compared to the catalyst 1/TiO₂.     

Kinetics of the water–gas shift reaction over nanostructured copper–ceria catalysts

Water–gas shift reaction was studied over two nanostructured Cu_xCe_1−xO_2−y catalysts: a Cu_0.1Ce_0.9O_2−y catalyst prepared by a sol–gel method and a Cu_0.2Ce_0.8O_2−y catalyst prepared by co-precipitation method. A commercial low temperature water–gas shift CuO–ZnO–Al₂O₃ catalyst was used as reference. The kinetics was studied in a plug flow micro reactor at an atmospheric pressure in the temperature interval between 298 and 673 K at two different space velocities: 5.000 and 30.000 h⁻¹, respectively. Experimentally estimated activation energy, E_af, of the forward water–gas shift reaction at CO/H₂O = 1/3 was 51 kJ/mol over the Cu_0.1Ce_0.9O_2−y, 34 kJ/mol over the Cu_0.2Ce_0.8O_2−y and 47 kJ/mol over the CuO–ZnO–Al₂O₃ catalyst. A simple rate expression approximating the water–gas shift process as a single reversible surface reaction was used to fit the experimental data in order to evaluate the rate constants of the forward and backward reactions and of the activation energy for the backward reaction.     

A comparative study of TiO2 supported noble metal catalysts for the oxidation of formaldehyde at room temperature

The TiO₂ supported noble metal (Au, Rh, Pd and Pt) catalysts were prepared by impregnation method and characterized by means of X-ray diffraction (XRD) and BET. These catalysts were tested for the catalytic oxidation of formaldehyde (HCHO). It was found that the order of activity was Pt/TiO₂  Rh/TiO₂ > Pd/TiO₂ > Au/TiO₂  TiO₂. HCHO could be completely oxidized into CO₂ and H₂O over Pt/TiO₂ in a gas hourly space velocity (GHSV) of 50,000 h⁻¹ even at room temperature. In contrast, the other catalysts were much less effective for HCHO oxidation at the same reaction conditions. HCHO conversion to CO₂ was only 20% over the Rh/TiO₂ at 20 °C. The Pd/TiO₂ and Au/TiO₂ showed no activities for HCHO oxidation at 20 °C. The different activities of the noble metals for HCHO oxidation were studied with respect to the behavior of adsorbed species on the catalysts surface at room temperature using in situ DRIFTS. The results show that the activities of the TiO₂ supported Pt, Rh, Pd and Au catalysts for HCHO oxidation are closely related to their capacities for the formation of formate species and the formate decomposition into CO species. Based on in situ DRIFTS studies, a simplified reaction scheme of HCHO oxidation was also proposed.     

The CO–H2 and CO–H2O reactions over TiO2 nanotubes filled with Pt metal nanoparticles

We have investigated the catalytic behavior of Pt encapsulated TiO₂ nanotubes for the water gas shift reaction as well as the hydrogenation of CO. Pt–TiO₂ nanotube catalysts were prepared by employing fine fiber shaped crystals of [Pt(NH₃)₄](HCO₃)₂ complex as a structure determining template material. The turnover frequencies (TOF) of these nanotube catalysts were more than one order of magnitude larger than conventional impregnation Pt/TiO₂ catalysts, and the selectivity for methanol in CO–H₂ reaction was extraordinary high compared to the impregnation catalysts. The XPS and XRD analyses of the nanotubes revealed characteristic electronic state of reduced TiO₂ (Ti³⁺ in rutile structure) with zerovalent Pt even after the calcination at 773 K. In WGS reaction, electron rich Ti³⁺ on the nanotube wall may play an important role to activate water molecules for the oxidation of CO. In CO–H₂ reaction, similar promotion effect of Ti³⁺ species may be operating for selective methanol formation by supplying active OH(a).     

Gold nanoparticles supported on ceria-modified mesoporous titania as highly active catalysts for low-temperature water-gas shift reaction

New gold catalytic system prepared on ceria-modified mesoporous titania (CeMTi) used as water-gas shift (WGS) reaction catalyst is reported. Mesoporous titania (MTi) was synthesized using surfactant templating method through a neutral [C₁₃(EO)₆–Ti(OC₃H₇)₄] assembly pathway. Ceria modifying additive was deposited on MTi by deposition precipitation (DP) method. Gold-based catalysts with different gold content (1–5 wt.%) were synthesized by DP of gold hydroxide on mixed metal oxide support. The supports and the catalysts were characterized by powder X-ray diffraction (XRD), high-resolution transmission electron microscopy (HRTEM), N₂ adsorption analysis and temperature-programmed reduction (TPR). The catalytic behavior of the gold-based catalysts was evaluated in WGS reaction in a wide temperature range (140–300 °C) and at different space velocities and H₂O/CO ratios. The influence of gold content and particle size on the catalytic performance was investigated. The WGS activity of the new gold/ceria-modified mesoporous titania catalysts was compared with that of gold catalysts supported on simple oxides CeO₂ and mesoporous TiO₂, as well as gold/ceria-modified titania and reference catalyst Au/TiO₂ type A (World Gold Council). A high degree of synergistic interaction between ceria and mesoporous titania and a positive modification of structural and catalytic properties by ceria has been achieved. It is clearly revealed that the ceria-modified mesoporous titania is of much interest as potential support for gold-based catalyst. The Au/ceria-modified mesoporous titania catalytic system is found to be efficient catalyst for WGSR.     

Production of hydrogen via partial oxidation of methanol over Au/TiO2 catalysts

Selective production of hydrogen by partial oxidation of methanol (CH₃OH + (1/2)O₂ → 2H₂ + CO₂) over Au/TiO₂ catalysts, prepared by a deposition–precipitation method, was studied. The catalysts were characterized by XRD, TEM, and XPS analyses. TEM observations show that the Au/TiO₂ catalysts exhibit hemispherical gold particles, which are strongly attached to the metal oxide support at their flat planes. The size of the gold particles decreases from 3.5 to 1.9 nm during preparation of the catalysts with the rise in pH from 6 to 9 and increases from 2.9 to 4.3 nm with the rise in calcination temperature up to 673 K. XPS analyses demonstrate that in uncalcined catalysts gold existed in three different states: i.e., metallic gold (Au⁰), non-metallic gold (Au^δ+) and Au₂O₃, and in catalysts calcined at 573 K only in metallic state. The catalytic activity is strongly dependent on the gold particle size. The catalyst precipitated at pH 8 and uncalcined catalysts show the highest activity for hydrogen generation. The partial pressure of oxygen plays an important role in determining the product distribution. There is no carbon monoxide detected when the O₂/CH₃OH molar ratio in the feed is 0.3. Both hydrogen selectivity and methanol conversion increase with increasing the reaction temperature. The reaction pathway is suggested to consist of consecutive methanol combustion, partial oxidation and steam reforming.     

A comparative study of the water-gas shift activity of Pt catalysts supported on single (MOx) and composite (MOx/Al2O3, MOx/TiO2) metal oxide carriers

The water-gas shift (WGS) activity of platinum catalysts dispersed on a variety of single metal oxides as well as on composite MO_x/Al₂O₃ and MO_x/TiO₂ supports (M = Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Y, Zr, La, Ce, Nd, Sm, Eu, Gd, Ho, Er, Tm) has been investigated in the temperature range of 150–500 °C, using a feed composition consisting of 3% CO an 10% H₂O. For Pt catalysts supported on single metal oxides, it has been found that both the apparent activation energy of the reaction and the intrinsic rate depend strongly on the nature of the support. In particular, specific activity of Pt at 250 °C is 1–2 orders of magnitude higher when supported on “reducible” compared to “irreducible” metal oxides. For composite Pt/MO_x/Al₂O₃ and Pt/MO_x/TiO₂ catalysts, it is shown that the presence of MO_x results in a shift of the CO conversion curve toward lower reaction temperatures, compared to that obtained for Pt/Al₂O₃ or Pt/TiO₂, respectively. The specific reaction rate is in most cases higher for composite catalysts and varies in a manner which depends on the nature, loading, and primary crystallite size of dispersed MO_x. Results are explained by considering that reducibility of small oxide particles increases with decreasing crystallite size, thereby resulting in enhanced WGS activity. Therefore, evidence is provided that the metal oxide support is directly involved in the WGS reaction mechanism and determines to a significant extent the catalytic performance of supported noble metal catalysts. Results of catalytic performance tests obtained under realistic feed composition, consisting of 3% CO, 10% H₂O, 20% H₂ and 6% CO₂, showed that certain composite Pt/MO_x/Al₂O₃ and Pt/MO_x/TiO₂ catalysts are promising candidates for the development of active WGS catalysts suitable for fuel cell applications.     

Preparation of Au/TiO2 catalysts from Au(I)–thiosulfate complex and study of their photocatalytic activity for the degradation of methyl orange

Gold loaded on TiO₂ (Au/TiO₂) catalysts were prepared using Au(I)–thiosulfate complex (Au(S₂O₃)₂³⁻) as the gold precursor for the first time. The samples were characterized by UV–vis diffuse reflectance spectra, X-ray diffraction (XRD), transmission electron microscopy (TEM), atomic absorption flame emission spectroscopy (AAS), and X-ray photoelectron spectroscopy (XPS) methods. Using Au(S₂O₃)₂³⁻ as gold precursor, ultra-fine gold nanoparticles with a highly disperse state can be successfully formed on the surface of TiO₂. The diameter of Au nanoparticles increases from 1.8 to 3.0 nm with increasing the nominal Au loading from 1% to 8%. The photocatalytic activity of Au/TiO₂ catalysts was evaluated from the analysis of the photodegradation of methyl orange (MO). With the similar Au loading, the catalysts prepared with Au(S₂O₃)₂³⁻ precursor exhibit higher photocatalytic activity for methyl orange degradation when compared with the Au/TiO₂ catalysts prepared with the methods of deposition–precipitation (DP) and impregnation (IMP). The preparation method has decisive influences on the morphology, size and number of Au nanoparticles loaded on the surface of TiO₂ and further affects the photocatalytic activity of the obtained catalysts.     

Development of new catalysts for deep hydrodesulfurization of gas oil

TiO₂–Al₂O₃ composite supports have been prepared by chemical vapor deposition (CVD) over γ-Al₂O₃ substrate, using TiCl₄ as the precursor. High dispersion of TiO₂ overlayer on the surface of Al₂O₃ has been obtained, and no cluster formation has been detected. The catalytic behavior of Mo supported on Al₂O₃, TiO₂ and TiO₂–Al₂O₃ composite has been investigated for the hydrodesulfurization (HDS) of dibenzothiophene (DBT) and methyl-substituted DBT derivatives. The conversion over the Mo catalysts supported on TiO₂–Al₂O₃ composite, in particular for the HDS of 4,6-dimethyldibenzothiophene (4,6-DMDBT) is much higher than that of conversion obtained over Mo catalyst supported on Al₂O₃. The ratio of the corresponding cyclohexylbenzenes/biphenyls is increased over Mo catalyst supported on TiO₂–Al₂O₃ composite support. This means that the reaction rate of prehydrogenation of an aromatic ring rather than the rate of hydrogenolysis of C–S bond cleavage is accelerated for the HDS of DBT derivatives. The Mo/TiO₂–Al₂O₃ catalyst leads to higher catalytic performance for deep HDS of gas oil.     

Influence of the surface area of the support on the activity of gold catalysts for CO oxidation

In the preparation of 1% Au/TiO₂ catalysts supported on either Degussa P-25 or anatase (90 m² g⁻¹) by deposition–precipitation, the gold content passes through a maximum at about the isoelectric point (pH 6), but maximum specific rates occur at pH 8–9 because the Au particle size becomes smaller as the pH is further increased. The gold uptake increases with the surface area of the support (anatase, rutile, P-25) and is complete above 200 m² g⁻¹; adsorption of the gold precursor at pH 9 is shown to be equilibrium-limited. Highest activities are found with supports of 50 m² g⁻¹. Catalysts made with high-area anatase (240 or 305 m² g⁻¹) are least active but show least deactivation.With Au/SnO₂ catalysts, gold uptake does not depend on the area of the support, and is highest at pH 7–8; very active catalysts (T₅₀ = 230–238 K) are obtained using SnO₂ of 47 m² g⁻¹. Storing a catalyst at 258 K for 1 week dramatically improves its stability. Results for Au/CeO₂ and Au/ZrO₂ catalysts confirm that moderate support areas give the most active catalysts, and suggest that surface area is often more important than chemical composition.     

Hydrogenation of CO2 over sprayed Ru/TiO2 fine particles and strong metal–support interaction

Ru/TiO₂ catalysts were prepared by spray reaction (SPR) and conventional impregnation (IMP) methods. The catalytic activities of SPR fine particles were much higher than those of IMP catalysts for CO₂ hydrogenation. A high temperature reduction greatly promoted the activity of SPR catalyst. A model of surface structure was proposed which exhibits the enhancement of decoration and the formation of more boundaries over spr-Ru/TiO₂. The high activity of SPR catalyst is attributed to the occurrence of new active sites at the metal–support perimeters and not any SMSI phenomenon. EXAFS reveals that the Ru atom was interacting with TiO₂ by oxygen atom so strongly on the SPR catalysts that a part of the Ru atoms, located near the internal interface between Ru particles and TiO₂ support, existed as Ruⁿ⁺ (n<4) cations even if SPR catalyst was subjected to a high temperature reduction. These Ruⁿ⁺ cations are responsible for the inhibition of SMSI formation over SPR catalysts.     

Methanol reforming for fuel-cell applications: development of zirconia-containing Cu–Zn–Al catalysts

The steam reforming of methanol to form mixtures of carbon dioxide and hydrogen, together with traces of carbon monoxide, is considered to be a potential source of hydrogen as the fuel for a fuel-cell to be used in mobile power sources. After outlining some of the constraints inherent in the use of the reaction and the types of catalysts which have been used by other investigators, this paper presents results on the preparation and testing of a series of copper-containing catalysts for this reaction. It is shown that the reaction sequence probably involves the formation of methyl formate which then decomposes to give CO₂ as the primary product; CO is formed by the reverse water–gas shift reaction and this only occurs to an appreciable extent when the methanol is almost completely converted. A number of different copper-containing catalysts are then described and it is shown that of these sequentially precipitated Cu/ZnO/ZrO₂/Al₂O₃ materials have the highest activities and stabilities for the steam reforming reaction.     

Hydrodesulfurization of dibenzothiophenes over molybdenum catalyst supported on TiO2–Al2O3

Composite types of TiO₂–Al₂O₃ supports, which are γ-aluminas coated by titania, have been prepared by chemical vapor deposition (CVD), using TiCl₄ as a precursor. Then supported molybdenum catalysts have been prepared by an impregnation method. As supports, we employed γ-alumina, anatase types of titania, and composite types of TiO₂–Al₂O₃ with different loadings of TiO₂. We studied the conversion of Mo from oxidic to sulfidic state through sulfurization by X-ray photoelectron spectroscopy (XPS). The obtained spectra unambiguously revealed the higher reducibility from oxidic to sulfidic molybdenum species on the TiO₂ and TiO₂–Al₂O₃ supports compared to that on the Al₂O₃ support. Higher TiO₂ loadings of the TiO₂–Al₂O₃ composite support led to higher reducibility for molybdenum species. Furthermore, the catalytic behavior of supported molybdenum catalysts has been investigated for hydrodesulfurization (HDS) of dibenzothiophene (DBT) and methyl-substituted DBT derivatives. The conversion over the TiO₂–Al₂O₃ supported Mo catalysts, in particular for the 4,6-dimethyl-DBT, is much higher than that obtained over Al₂O₃ supported Mo catalyst. The ratio of the corresponding cyclohexylbenzene (CHB)/biphenyl (BP) derivatives is increased over the Mo/TiO₂–Al₂O₃. This indicates that the prehydrogenation of an aromatic ring plays an important role in the HDS of DBT derivatives over TiO₂–Al₂O₃ supported catalysts.     

EPR spectroscopic characterization of DeNOx and SO2 oxidation catalysts and model systems

The industrial SO₂ oxidation catalyst VK69 deactivates at around 440°C in a 10% SO₂, 11% O₂, 79% N₂ gas mixture. In situ EPR measurements show that the deactivation is caused by the precipitation of V(IV) compounds. DeNO_x catalysts based on V₂O₅/TiO₂, the TiO₂ support, analytical grade anatase and transition metal-exchanged Al-PILCs (pillared clay) have been characterized by EPR spectroscopy and the catalytic activity of the catalysts monitored up to 500°C. Depending on the exchanged metal ion, a relatively large temperature range for the catalytic activity towards the SCR reaction was observed.     

Catalytic performance of a novel ceramic-supported vanadium oxide catalyst for NO reduction with NH3

A novel TiO₂/Al₂O₃/cordierite honeycomb-supported V₂O₅–MoO₃–WO₃ monolithic catalyst was studied for the selective reduction of NO with NH₃. The effects of reaction temperature, space velocity, NH₃/NO ratio and oxygen content on SCR activity were evaluated. Two other V₂O₅–MoO₃–WO₃ monolithic catalysts supported on Al₂O₃/cordierite honeycomb or TiO₂/cordierite honeycomb support, two types of pellet catalysts supported on TiO₂/Al₂O₃ or Al₂O₃, as well as three types of pellet catalysts V₂O₅–MoO₃–WO₃–Al₂O₃ and V₂O₅–MoO₃–WO₃–TiO₂ were tested for comparison. The experiment results show that this catalyst has a higher catalytic activity for SCR with comparison to others. The results of characterization show, the preparation method of this catalyst can give rise to a higher BET surface area and pore volume, which is strongly related with the highly active performance of this catalyst. At the same time, the function of the combined carrier of TiO₂/Al₂O₃ cannot be excluded.