The effects of surface roughness on varnish adhesion strength of wood materials

In this study, the effects of surface roughness of wood material on the adhesion strength of varnish layers have been tested. For this purpose, test samples of beech (Fagus orientalis L.), Scots pine (Pinus sylvestris L.), and cherry (Prunus cerasus) wood species were prepared and sanded with 80, 120, and 180 grit abrasives. The surface roughness values of specimens were determined using a stylus-type profilometer TIME TR 200 according to the ISO 4287 standards. Then, water-based, polyurethane, and acrylic varnish were applied to the surfaces of the samples in accordance with ASTM-D 3023. Layer adhesion strength was determined to the TS EN ISO 4624 standards. As a result, the highest adhesion strength value (2.52 N/mm²) was found in cherry, while the Scots pine had the lowest value (2.32 N/mm²). For the varnish types, polyurethane varnish types gave the highest value (3.15 N/mm²), while the lowest value was obtained from the water-based varnish. Looking at interactions between adhesion strength and surface roughness, the water-based varnish had the strongest correlation with adhesion strength (69%) and acrylic varnish also had a similar result (67%), while polyurethane varnish had the weakest result (33%) in this interaction.     

Surface properties of tannin-impregnated and varnished beech wood after exposure to accelerated weathering

The aim of this study was to determine selected surface properties of varnished beech wood impregnated with natural extracts after exposure to accelerated weathering. Beech wood samples were impregnated with aqueous solutions of 5 and 10% mimosa (Acacia mollissima) and quebracho (Shinopsis lorentzii) tannins. After weathering, colour changes (ΔL*, Δa*, Δb*, and ΔE*) in addition to scratch resistance and surface hardness values were calculated and evaluated. As a result of the weathering process, greater colour changes (ΔE*) were detected in the beech wood samples impregnated with tannins compared with the unimpregnated control samples. The least colour change occurred in the Tanalith-E-impregnated samples. Total colour change was adversely affected with tannin impregnation after the weathering processes. In terms of surface hardness and scratch resistance, the highest values were observed in the mimosa-solution-impregnated and control samples. Furthermore, it was found that scratch resistance and hardness values tended to increase during the first period of weathering and decreased thereafter. Regarding surface properties, the best results were obtained when polyurethane varnish was employed compared with the other varnish types.     

The effect of formulation variables on fouling-release performance of stratified siloxane–polyurethane coatings

The effects of formulation variables, such as type of polyol, solvent type and solvent content, and coating application method, on the surface properties of siloxane–polyurethane fouling-release coatings were explored. Fouling-release coatings allow the easy removal of marine organisms from a ship’s hull via the application of a shear force to the surface. Self-stratified siloxane–polyurethane coatings are a new approach to a tough fouling-release coating system. Combinatorial High Throughput Experimentation was employed to formulate and characterize 24 different siloxane–polyurethane coatings applied using drawdown and drop-casting methods. The resulting coatings were tested for surface energy using contact angle measurements. The fouling-release performance of the coatings was tested using a number of diverse marine organisms including bacteria (Halomonas pacifica and Cytophaga lytica), sporelings (young plants) of the green macroalga (Ulva linza), diatom ((microalga) Navicula incerta), and barnacle (Amphibalanus amphitrite). The performance of the majority of the coatings was found to be better than the silicone standards, Intersleek^® and Silastic^® T2. An increase in solvent content in the formulations increased the surface roughness of the coatings. Coatings made with polycaprolactone polyol appeared to be somewhat rougher compared to coatings made with the acrylic polyol. The adhesion strength of sporelings of Ulva increased with an increase in solvent content and increase in surface roughness. The adhesion strengths of Ulva sporelings, C. lytica, and N. incerta were independent of application method (cast or drawdown) in contrast to H. pacifica adhesion, which was dependent on the application method.     

Synthesis and surface analysis of self-matt coating based on waterborne polyurethane resin and study on the matt mechanism

Self-matt coating of waterborne polyurethane (WBPU) was synthesized by combining prepolymer and self-emulsification methods. The emulsion was fabricated from both hydroxy carboxylic acid and aminosulfonic acid types of hydrophilic chain-extending agents, in which the 2-[(2-aminoethyl) amino] ethane sulphonate sodium (AAS salt) was produced in laboratory. This emulsion demonstrated an excellent matt performance without the addition of extra matting agents after filming. Four different kinds of surface properties were measured on the film: the specular gloss (60° gloss meter), the contact angle (CA), the surface roughness degree (3D Surface Profilometer), and the topography of the coatings surface (SEM). The results showed that tons of spherical particles with diameter in a few micrometers were aggregated on the film surface. The effect of the roughness parameters (R _a and R _q ) and the average particle size of the emulsions on the specular gloss degree were probed. The research indicated that the emulsion with average particle size in the range of 2.5–3.0 µm and, meanwhile, the film with roughness parameters R _a and R _q both greater than 1 µm could attain the best matt effect. The WBPU emulsions showed good physical and mechanical properties, and were introduced into wood varnish for matting purpose.     

The role of wood extractives in structural hardwood bonding and their influence on different adhesive systems

Bonding of hardwood for structural applications is a complex process. Various factors influence the bond performance and the interface area is considered the most crucial part. The chemical composition of the interface, e.g. wood extractives, is expected to influence the bonding of hardwoods. The subject of this study was to determine the influence of seven model substances that represent common wood extractives on different adhesive systems namely one-component polyurethane, two-component polyurethane, melamine urea formaldehyde and phenol resorcinol formaldehyde. The influence of the model substances on the cross-linking behavior of the adhesives was determined by attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR) and on the rheological properties in terms of gel point and storage modulus. In addition, model substances characteristic for selected wood extractives were applied to the surface of European beech wood [Fagus sylvatica L.] before bonding and consequently tested in tensile shear mode according to EN 302-1. The ATR-FTIR spectra showed an influence of some substances on the crosslinking for all adhesive systems. Further, the curing process was mostly accelerated for phenol resorcinol formaldehyde, while melamine urea formaldehyde and polyurethane showed a less negative change in rheological behavior. The mechanical strength of beech wood bonds at room climate indicated only minor influence of model substances, but samples tested in wet conditions demonstrated a significant effect on some adhesive systems. It was concluded, that polyurethane adhesives degrade by acid substances and melamine urea formaldehyde by starch and gallic acid. Phenol resorcinol formaldehyde system was influenced negatively by starch and acids.     

Long-term hydrophobicity and ice adhesion strength of latex paints containing silicone oil microcapsules

Waterborne anti-icing coatings were prepared by embedding silicone oil microcapsules in latex paints. The long-term hydrophobicity and ice adhesion strength of the coatings were examined with a QUV accelerated weathering tester and a pull-off adhesion tester. The effects of silicone oil content and pigment/binder (PB) ratio on the long-term hydrophobicity and the ice adhesion strength of the coatings were investigated. A higher silicone oil content and a PB ratio close to the critical pigment volume concentration favor long-term hydrophobicity of the coatings. An obvious decrease in ice adhesion strength was achieved for coatings with a PB ratio of 5.0 and a silicone oil content of 4.2%. For coatings with the same surface roughness, a higher water contact angle (WCA) led to lower ice adhesion strength. However, for coatings with different surface roughnesses, the ice adhesion strength was found to be dependent on surface roughness rather than on WCA.     

Wettability and bonding quality of exterior coatings on jabon and sengon wood surfaces

Wettability and bonding quality of exterior coatings on fast-growing wood surfaces were studied. Samples of air-dried flat-grained (tangential surface) and edge-grained (radial surface) pattern of jabon (Anthocephalus cadamba) and sengon (Paraserianthes falcataria) woods were used. Before application of exterior coatings, the surfaces of the lumber samples were sanded. To provide wood surfaces with various degrees of roughness, abrasive papers of 120, 240, and 360 grits were used for the surface preparation. The wettability of two exterior coatings (water-based acrylic and oil-based alkyd varnishes) on the sanded wood surfaces was measured using a sessile drop contact angle method. The Shi and Gardner (S/G) model was used to evaluate and compare the wettability of the surface coatings on the wood. The sanded wood samples were coated with the two coatings (two layers each). Bonding quality of the coating layers was measured using a crosscut tape test method. Experimental results show that constant contact angle change rate (K value) of the S/G model decreased as the grit number of abrasive paper increased. This indicates that the wettability decreased as the roughness of the surface decreased (surface becomes smoother). There was no evidence of differences in wettability between tangential and radial wood surfaces. The oil-based alkyd coating generated better wettability compared to the water-based acrylic. The crosscut tests showed that the bonding quality of the coating films on both jabon and sengon wood decreased as the surface became smoother. The sengon wood compared to jabon wood provided better coating wettability and bonding quality. Wettability in terms of the K values was a good indication for determining the bonding quality of the two varnish layers.     

Influence of weathering on adhesion strength of chemically treated and coated Scotch pine

The objective of this study was to evaluate the effect of weathering on adhesion strength of Scotch pine (Pinus sylvestris L.) samples treated with three concentrations of Tanalith-E. Treated samples were also coated with polyurethane, synthetic and water based varnishes prior to 500 h accelerated weathering test. Adhesion strength between varnishing materials and substrate samples was determined employing pull-off type equipment. Based on the findings in this work adhesion strength values of samples decreased with increasing concentration of treatment chemical. The highest average strength value was found as 3.48 MPa for untreated control samples while 2.88 MPa was the lowest average value for the samples treated with Tanalith-E having 9% concentration and coated with water based varnish. Majority of the failures took place within the adhesion line between coating and the substrate with a very limited torn fibers. Results of statistical analysis revealed that samples coated with three different types of varnishes did not show any significant difference from each other at 95% confidence level. It was also found that chemical treatment of the samples adversely influenced their overall adhesion strength characteristics.     

Effect of weathering cycle and manufacturing method on performance of wood flour and high‐density polyethylene composites

Wood–plastic lumber is promoted as a low‐maintenance high‐durability product. When exposed to accelerated weathering, however, wood–plastic composites may experience a color change and loss in mechanical properties. Differences in weathering cycle and composite surface characteristics can affect the rate and amount of change caused by weathering. In this study, 50% wood flour filled high‐density polyethylene composite samples were injection molded, extruded, or extruded and then planed to remove the manufacturing surface characteristics. Composites were exposed to two accelerated weathering cycles in a xenon arc weathering apparatus. This apparatus exposed the samples to xenon arc radiation, which is a combination of UV, visible, and IR radiation that is similar to solar radiation. Composites were exposed to radiation with or without water spray. After exposure to radiation and water spray, composites with more wood component at the surface (i.e., planed samples) experienced a larger percentage of total loss in flexural modulus of elasticity and strength after weathering compared with the other composites. Composites exposed to radiation only did not experience as much change in properties as those exposed to radiation with water spray. The results of this study demonstrate that exposing wood–plastic composites to water spray in combination with radiation is more severe than exposing wood–plastic composites to radiation only. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3131–3140, 2006     

Effect of processing method on surface and weathering characteristics of wood–flour/HDPE composites

Wood–plastic lumber is promoted as a low‐maintenance high‐durability product. When exposed to accelerated weathering, however, wood–plastic composites may experience a color change and/or loss in mechanical properties. Different methods of manufacturing wood–plastic composites lead to different surface characteristics, which can influence weathering. In this study, 50% wood–flour‐filled high‐density polyethylene (HDPE) composite samples were injection molded, extruded, or extruded and then planed, to remove the manufacturing surface characteristics. Fourier transform infrared spectroscopy was used to chemically show the difference in surface components. The samples were weathered in a xenon‐arc weathering apparatus for 1000, 2000, and 3000 h and analyzed for color fade and loss of flexural modulus of elasticity and strength. Final color (lightness) after weathering was not dependent on the manufacturing method. However, the manufacturing method was related to mechanical property loss caused by weathering. Composites with more wood component at the surface (i.e., planed samples) experienced a larger percentage of total loss in flexural modulus of elasticity and strength after weathering. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1021–1030, 2004     

Influence of wood extractives on two-component polyurethane adhesive for structural hardwood bonding

ABSTRACT

When bonding wood for structural applications, the wood–adhesive bond is influenced by a variety of factors. Besides the physical and mechanical properties of wood species, their chemical composition, e.g. wood extractives, can play a role in bonding wooden surfaces. A two-component polyurethane system (2C PUR) was chosen to better adapt to the current adhesion problem. The influence of extractives on crosslinking was determined by Attenuated Total Reflection-Fourier Transform Infrared Spectrometer (ATR-FTIR) and on the rheological behavior in terms of gel point and storage modulus. Therefore, 2C PUR was mixed with 10% of eight common wood extractives separately. Furthermore, the mechanical properties of beech wood (Fagus sylvatica L.) bonded with extractive enriched adhesive were tested by means of tensile shear strength tests and evaluation of wood failure. These results of ATR-FTIR clearly show that the majority of crosslinking was terminated after 12 hr. Acetic acid and linoleic acid expedited the isocyanate conversion during the first 2.5 hr. The curing in terms of gel point and storage modulus of 2C PUR was accelerated by starch, gallic acid, linoleic acid, and acetic acid. Heptanal, pentanal, 3-carene, and limonene decelerated the curing. All extractives lowered the storage modulus determined after 12 hr. The bonding of beech wood with extractive–adhesive blends showed a slight decrease of the mechanical properties, with the exception of a marginal increase in the case of linoleic acid and pentanal.

In summary, it can be said that 2C PUR is sensitive to the influence of wood extractives and can therefore be partly held responsible for adhesion problems occurring when extractives in surface-wide and higher contents are available.     

Effect of accelerated weathering on discoloration and roughness of finished ash wood surfaces in comparison with red oak and hard maple

This study investigated the discoloration and roughening of finish and unfinished ash (Fraxinus americana), red oak (Quercus rubra), and hard maple (Acer nigrum) wood surfaces exposed to artificial weathering, with the aim of assessing the potential for ash wood for interior and exterior applications. Ash wood surfaces were treated with several coats of satin and high gloss polyurethane finishes in order to evaluate their potential for value added products from waste ash wood generated from an exotic insect (emerald ash borer) infestation. Red oak and red maple wood specimens were included in the study for comparison purposes. The weathering experiment was performed by cycles of UV light irradiation with and without water. Surface discoloration was measured according to ISO 2470 standard with a micro flash reflectometer in the CIELAB system. The surface roughness was measured with a surface profilometer and a roughening profile developed for each weathered surface. Results obtained showed that ash wood exposed to a combination of UV light and water spray had a color change pattern very similar to that of maple, and both species had a faster and higher levels of discoloration compared to red oak. However, when exposed to continuous UV radiation without water, ash had a higher level of discoloration than maple and red oak. Evaluation of changes in the roughness showed that maple had the lowest roughness after weathering, but finished ash surfaces also showed roughness characteristics similar to that of maple after 450 h exposure.     

Photoaging and stabilization of rigid PVC/wood‐fiber composites

Ultraviolet (UV) weathering performance of unpigmented and rutile titanium dioxide pigmented rigid polyvinyl chloride (PVC)/wood‐fiber composites has been studied. The composite samples were manufactured by dry‐blending PVC, wood fibers, and other processing additives in a high‐intensity mixer. The dry‐blended compounds were extruded and compression molded into panel samples. The manufactured samples were artificially weathered using laboratory accelerated UV tests. Composite samples were exposed to 340‐nm fluorescent UV lamps and assessed every 200 h, for a total of 1200 h of accelerated weathering. Each assessment consisted of a visual examination of surface roughness or erosion, a contact angle measurement, a FTIR collection, and a color measurement. The experimental results indicated that wood fibers are effective sensitizers and that their incorporation into a rigid PVC matrix has a deleterious effect on the ability of the matrix to resist degradation caused ultraviolet irradiation. The light stability of these composites could be improved quite efficiently with the addition of rutile titanium dioxide photoactive pigment during formulation. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1943–1950, 2001     

Surface properties of impregnated and varnished Scots pine wood after accelerated weathering

In this study, the effect of accelerated weathering on the surface properties of Scots pine specimens impregnated with wolmanit‐CB, tanalith‐E, and adolit‐KD5 and coated with synthetic and polyurethane varnishes was investigated by measuring surface hardness, glossiness, and colour. Results showed that weathering caused an increase in the hardness of impregnated and varnished specimens, while it caused a decrease in the glossiness of specimens. Surfaces became rougher and darker after weathering in comparison with the initial surfaces of wood specimens. Positive values of the chromatic coordinates indicated that the wood surfaces changed from their original colour to a reddish and yellowish colour. The highest colour change was detected in the specimens coated with polyurethane varnish alone. Both copper‐based wood preservative treatment and varnish coating improved the surface properties of specimens in comparison with the surface properties observed on specimens coated with varnish alone.     

Accelerated weathering performance of Scots pine preimpregnated with copper‐based chemicals before varnish coating Part:1 coated with cellulosic and polyurethane varnishes

This study aimed to determine the effect of accelerated weathering on gloss, surface hardness and colour changes of Scots pine (Pinus sylvestris L.). Test samples were impregnated with Adolit KD‐5, Wolmanit CX‐8 and Celcure AC‐500 covered with cellulosic and polyurethane varnishes. The results showed that the values of surface hardness and gloss increased after accelerated weathering. While the surface hardness of Scots pine was increased for impregnated and polyurethane‐coated varnish, it decreased for impregnated and cellulosic varnish‐coated Scots pine after 1000 hours of accelerated weathering exposure. Copper‐based chemical impregnation and varnish coating developed the gloss of Scots pine specimens relative to the surface characteristics observed in single‐coated Scots pine specimens. While the most appropriate chemical was Celcure AC‐500 for surface hardness, it was Adolit KD‐5 for the gloss of Scots pine after 1000 hours of accelerated weathering exposure. Wood specimens impregnated prior to the application of varnish were more effective in stabilising the colour of Scots pine than Scots pine only coated with varnish. Polyurethane varnish‐treated Scots pine showed better colour stability for each partial and total accelerated weathering exposure period. The total colour changes were lowest for polyurethane varnish‐coated Scots pine impregnated with Celcure AC‐500 after 1000 hours of accelerated weathering exposure.     

Impacts of impregnation with boron compounds on surface roughness of woods and varnished surfaces

This study determines the effects of the process of impregnation of boron compounds on the surface roughness of Oriental beech, Scotch pine, Oriental spruce, and Uluda? fir woods and varnished surfaces. For this purpose, samples are prepared according to ASTM D 358 and impregnated according to ASTM D 1413‐99 with a 5.5% solution of boric acid (Ba), borax (Bx), and Ba with Bx (Ba + Bx) and varnished with synthetic varnish (Sv) and water‐based varnish (Wb) in accordance with ASTM D 3023. The surface roughness is determined according to ISO 4287 and TS 930 standards. The results indicate that the surface roughness is the highest in Uluda? fir, Wb, and Bx and the lowest in Oriental spruce, Sv, and Ba + Bx. For the combination of wood, impregnation material, and varnish, the surface roughness is the highest in Oriental beech with Bx and Wb and the lowest in Scotch pine with Ba + Bx and Sv. The surface roughness is less in impregnated samples than unimpregnated samples and in impregnated and varnished samples than impregnated and unvarnished samples. According to these results, boron compounds decrease the surface roughness of varnishes and wood materials. Thus, impregnation of wood with boron compounds decreases the surface roughness. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4952–4957, 2006     

Transparent UV-cured clay/UV-based nanocomposite coatings on wood substrates: surface roughness and effect of relative humidity on optical properties

The esthetic durability of coatings on wood surfaces of components constituting wood furniture used in bathrooms is generally affected by high humidity. In this study, surfaces of yellow birch wood (Betula alleghaniensis Britton) were protected with three different types of transparent UV-cured multilayer coatings (MCs), namely MC1, MC2, and MC3. Each MC consisted of three layers: primer, sealer, and topcoat. MC1, MC2, and MC3 contained, respectively, 0, 1, and 3 wt% of nanoclay (NC) in the topcoat, while no nanoparticle was added in the primer and sealer. The surface roughness of coated wood surfaces was measured before accelerated aging and optical properties (color and gloss) were investigated before, during, and after accelerated aging. Statistical results have shown that: (1) all coated wood samples have a similar surface roughness and (2) NC in the topcoat does not have a significant effect on initial color, whereas its effect on initial gloss is significant. There is a significant effect on relative humidity (RH) on color changes, but not between the different types of MCs. With respect to gloss, a lowering of gloss retention with the increase in aging time and RH has been observed for all coatings on wood surfaces. Significant differences appear only at high RH between: MC1 vs MC3 and MC2 vs MC3.     

Effect of artificial weathering and temperature cycling on the performance of coating systems used for wooden windows

The effects of ultraviolet light irradiation and water spray and temperature cycling on the color stability of waterborne coating systems on spruce were investigated. The test samples were treated with three coating systems (white and brown pigmented acrylate waterborne coatings systems with different layering) from six producers. The artificial weathering was carried out based on standardized (504 h) and increased weathering parameters (504 h). Thirty cycles of temperature changes were performed. Discoloration suggesting the rate of degradation process and color stability was measured by a spectrophotometer in L*a*b* color space. The results showed greater color stability of white coating systems during both experiments. The producer of acrylate coatings with iodopropynyl butyl carbamate and permethrin as biocides and benzotriazole, silicon dioxide and methylsiloxane as additives was characterized by the best coatings performance. The most sensitive color parameter to describe the surface quality as a result of irradiation and water spray has proven to be a change of lightness. A tendency towards degradation with increasing lightness was observed during weathering. The effect of temperature itself on color change was minimal. Scanning electron microscopy and energy dispersive spectroscopy revealed microscopic changes of coatings caused by artificial weathering.     

Evaluation of dimensional stability,weathering and decay resistance of modified pine wood by in-situ polymerization of styrene

Abstract

In this study, polystyrene modified Scots pine (Pinus sylvestris L.) wood was investigated upon artificial weathering, decay resistance, dimensional stability and water uptake properties. Polystyrene modification was carried out on pretreated wood by immersion of wood into styrene monomer and further polymerization. The resistance of modified wood against cycles of UV and water exposures was examined by artificial weathering test for 672?hours, and decay resistance was evaluated by attacks of Coniophora puteana and Trametes versicolor on the samples. During the artificial weathering, color and surface roughness of the samples, and macroscopic changes were determined periodically. Changes in the surface chemistry and morphology of the weathered samples were investigated by ATR-FTIR and SEM, respectively. It was proven that polystyrene effectively protected pine samples from both fungi even after leaching procedure, but it was more effective in preventing C. puteana attacks than T. versicolor attacks. As a result of artificial weathering, the surface of all samples was darkened. However, changes in color and roughness as well as crack formations of the modified sample surfaces were found less than those of the untreated samples. Polystyrene also provided considerable improvement on dimensional stability, as well as water repellence of wood.     

Plasma Treatment of Wood–Plastic Composites to Enhance Their Adhesion Properties

In this study, the adhesion properties of adhesives and paints on wood–plastic composites (WPCs) after plasma treatment at atmospheric pressure and ambient air were investigated. Surface energy determination by means of contact angle measurements according to the Owens–Wendt approach and atomic force microscopy to detect changes in surface topography were carried out. An increase in the polar component of surface energy and an increase in surface roughness after plasma treatment were detected, indicating enhanced bond strength. To confirm these results, bond strength tests were conducted. By tensile bond strength tests, increased adhesion of waterborne, solventborne and oil-based paints on plasma treated surfaces was found. Furthermore, by shear bond strength tests, an increase in bond strength of plasma treated WPCs bonded with poly(vinyl acetate) and polyurethane adhesives was ascertained.