Mechanical behavior of self-assembled carbon nanotube reinforced nylon 6,6 fibers

The versatile electrospinning technique was used to successfully align and disperse multiwalled carbon nanotubes (MWCNT) in nylon 6,6 matrix to obtain composite fibers. The morphology of the composite fibers and the dispersion of the CNTs within the fibers were analyzed using scanning electron microscopy (SEM) and transmission electron microscopy (TEM), respectively. TEM analysis revealed that the CNTs were well-dispersed, separated and aligned along the fiber axis. The thermal and mechanical properties of the composite fibers were characterized as a function of weight fraction of the CNTs. Incorporation of the CNTs in the fibers resulted in an increase in glass-transition temperature (T_g) by ∼7 °C, indicating that the addition of CNTs has restricted the mobility of the polymer chains and provided confinement to neighboring molecular chains. Tensile and nanoindentation experiments were performed to investigate the mechanical deformation behavior of the composite fibers. The results suggested that incorporation of high strength and high aspect ratio CNTs into the fiber matrix enhanced significantly the stiffness and strength of nylon 6,6 fibers. An understanding of the structure–property relationships can provide fruitful insights to develop electrospun fibers with superior properties for miniaturized and load-bearing applications.     

Fabrication and characterization of fully biodegradable natural fiber-reinforced poly(lactic acid) composites

Polymer composites were fabricated with poly(lactic acid) (PLA) and cellulosic natural fibers combining the wet-laid fiber sheet forming method with the film stacking composite-making process. The natural fibers studied included hardwood high yield pulp, softwood high yield pulp, and bleached kraft softwood pulp fibers. Composite mechanical and thermal properties were characterized. The incorporation of pulp fibers significantly increased the composite storage moduli and elasticity, promoted the cold crystallization and recrystallization of PLA, and dramatically improved composite tensile moduli and strengths. The highest composite tensile strength achieved was 121 MPa, nearly one fold higher than that of the neat PLA. The overall fiber efficiency factors for composite tensile strengths derived from the micromechanics models were found to be much higher than that of conventional random short fiber-reinforced composites, suggesting the fiber–fiber bond also positively contributed to the composites’ strengths.     

Tyranno ZMI fiber/TiSi2–Si matrix composites for high-temperature structural applications

A Tyranno ZMI fiber/TiSi₂–Si matrix composite was fabricated via melt infiltration (MI) of a Si–16at%Ti alloy at 1375 °C under vacuum. The Si–Ti alloy was used as an infiltrant to conduct MI processing below 1400 °C and inhibit the strength degradation of the amorphous SiC fibers. The alloy matrix formed was dense and comprised primarily of TiSi₂–Si eutectic structures. The TiSi₂–Si matrix composite melt-infiltrated at 1375 °C showed a pseudo-plastic tensile stress–strain behavior followed by final fracture at ∼290 MPa and ∼0.9% strain. When the MI temperature was increased to 1450 °C, however, substantial reduction in the stiffness and ultimate strength occurred under tensile loading. Microstructural observations revealed that these degradations were attributed to the damages that occurred on the reinforcing fibers and pyrolytic carbon interfaces during the MI process. The present experimental results clearly demonstrated the effectiveness of the low-temperature MI process in strengthening Tyranno ZMI fiber composites and reducing the processing cost.     

Reinforcement of plasticized wheat gluten with natural fibers: From mechanical improvement to deplasticizing effect

Wheat gluten/glycerol-based materials were reinforced through natural fiber addition. Hemp and wood fiber addition increased both composite tensile strength and Young’s modulus, but decreased elongation at break. Resulting materials exhibited lower water sensitivity. Fiber addition does not modify the protein aggregation, but resulted in an increase of the composite matrix glass transition temperature (T_g). This increase was attributed to the plasticizer migration from the matrix to the fibers, which increased the matrix Young’s modulus. This migration called matrix deplasticization contributed to the improvement of the overall composite mechanical properties. The true reinforcing effect attributed to the fiber addition and the deplasticizing effect attributed to plasticizer migration were dissociated and quantified. At high fiber content, deplasticizing effect became significant and reduced material processability. This study suggested that the fiber lignin content is susceptible to influence both the water sensitivity and the matrix deplasticization.     

Investigation of structure,mechanical and tribological properties of short carbon fiber reinforced UHMWPE-matrix composites

Structural, mechanical and tribological properties of composite materials based on ultra-high molecular weight polyethylene reinforced with carbon fibers were investigated. The effect of surface modification of carbon fibers on the interaction at the fiber–matrix interface in UHMWPE based composites was studied. It was found that the thermal oxidation of carbon fibers by air oxygen at 500 °C can significantly enhance the interfacial interaction between the polymer matrix and carbon fibers. This allowed us to form composite materials with improved mechanical and tribological properties.     

Mechanical properties of basalt fibers and their adhesion to polypropylene matrices

This work is aimed to study the mechanical properties of basalt fibers, and their adhesion to polypropylene (PP) matrices. Single filament tensile tests were used to calculate the strength of different types of fibers, characterized by different providers and surface treatment. Single fiber fragmentation tests (SFFT) were used to calculate the critical length of the fibers, in a homopolymer PP matrix and in a maleic anhydride modified PP matrix. It was shown that the tensile strength of the fibers is not significantly influenced by the origin or the surface treatment. Only fibers without any sizing show very reduced mechanical properties. On the other hand, the tensile strength was shown to be severely dependent on the filament length. Weibull theory was used in order to calculate the fitting parameters σ₀ and β, which were necessary in order to extrapolate the tensile strength to the critical length determined by SFFT. This allowed calculating the adhesion properties of the basalt fibers. It was shown that fiber–matrix adhesion is dependent on both the presence of sizing on the fiber surface, as well as on the modification of the matrix.     

Development of a carbonization-in-nitrogen method for measuring the fiber content of carbon fiber reinforced thermoset composites

Carbon fiber reinforced thermoset composites such as carbon fiber epoxy composites are widely used in aircraft and aerospace, and are being increasingly used in automotive applications because of their lightweight characteristics, high specific strength, and stiffness. The carbon fiber content in the composite plays a critical role in enhancing structural performance. The carbon fibers contribute to the strength and stiffness; therefore, the mechanical properties of the composite are greatly influenced by the carbon fiber content. Measurement of carbon fiber content is essential for product quality control and process optimization. In this work, a novel carbonization-in-nitrogen (CIN) method is developed to characterize the fiber content in carbon fiber thermoset composites. A carbon fiber composite sample is carbonized in a nitrogen environment at elevated temperatures, alongside a neat resin sample. The carbon fibers are protected from oxidization while the resin (the neat resin and the resin matrix in the composite sample) is carbonized under nitrogen environment. The neat resin sample is used to calibrate the resin carbonization rate and calculate the amount of the resin matrix in the composite sample. The new method has been validated on several thermoset resin systems, and found to yield accurate estimation of fiber content in carbon fiber thermoset composites.     

Flexural and compression response of woven E-glass/polyester–CNF nanophased composites

A significant improvement in fiber reinforced polymeric composite (FRPC) materials can be obtained by incorporating a very small amount of nanofiller in the matrix material. In this work, an ultrasonic liquid processor was used to infuse carbon nanofiber (CNF) into the polyester matrix which was then mixed with catalyst using a mechanical agitator. Both conventional and CNF-filled glass-fiber reinforced polyester composites (GRPC) were fabricated using the vacuum assisted resin transfer molding (VARTM) process. Excellent dispersion of CNFs into the polyester resin was observed from the scanning electron microscopy (SEM) micrographs. Flexural and quasi-static tests were performed for investigating the mechanical responses. Fracture surface was examined using optical microscopy (OM) and SEM. Flexure tests performed on the conventional GRPC, 0.1–0.4 wt.% CNF-filled GRPC showed up to 49% and 31% increase in the flexural strength and modulus, respectively, compared to the conventional one with increasing loading of CNFs up to 0.2 wt.%. Similar trend was seen in quasi-static compression properties. SEM evaluation revealed relatively less damage in the tested fracture surfaces of the nanophased composites in terms of matrix failure, fiber breakage, matrix–fiber debonding, and delamination, compared to the conventional one. This might be the result of better interfacial interaction between matrix and fibers, due to the presence of CNFs.     

Orientation in high-density polyethylene/inorganic whisker composite fibers as studied via polarized Fourier transform infrared spectroscopy

In this article, a quantitative measurement of orientation functions for both the polymer matrix and the filler has been carried out, for the first time, in high-density polyethylene (HDPE)/inorganic whisker (SMCW) composite fibers, with aid of polarized Fourier transform infrared (FTIR) spectroscopy. A highly oriented structure was observed in the as-spun fibers, and the orientation functions of both polyethylene and the whisker decreased with the increase of whisker content. During tensile deformation of the fibers, the orientation functions were continuously enhanced as increasing of the strain for the matrix and the filler. However, a fast increase of orientation was found for pure polyethylene fiber and composite fibers with less whisker content, and a slow increase for composite fibers with higher whisker content. Very interestingly, a formation of hybrid shish-kebab structure with whisker acting as shish and polyethylene lamellae as kebab was observed in the as-spun fiber with low loading of whisker (less than 10 wt.%), resulting in a strong interfacial interaction between polyethylene and whisker. As a result, the highest tensile strength was observed in this sample even it had a lower orientation compared with that of pure HDPE. For the composite fiber with 10 and 20 wt.% whisker, no obvious formation of hybrid shish-kebab was observed, resulting in a poor interfacial interaction and subsequently, lower tensile strength. That result indicates that the tensile strength of the fibers depends not only on the orientations of the polyethylene and the whisker, more importantly, on the interfacial interaction between matrix and the filler. The change of orientations of the composite fibers by adding whisker and the formation of hybrid shish-kebab structure were discussed based on rheological measurement.     

Development of slate fiber reinforced high density polyethylene composites for injection molding

During the last decade the use of fiber reinforced composite materials has consolidated as an attracting alternative to traditional materials due to an excellent balance between mechanical properties and lightweight. One drawback related to the use of inorganic fibers such as those derived from siliceous materials is the relative low compatibility with conventional organic polymer matrices. Surface treatments with coupling agents and the use of copolymers allow increasing fiber–matrix interactions which has a positive effect on overall properties of composites. In this research work we report the use of slate fiber treated with different coupling agents as reinforcement for high density polyethylene from sugarcane. A silane (propyltrimethoxy silane; PTMS) and a graft copolymer (polyethylene-graft-maleic anhydride; PE-g-MA) were used to improve fiber–matrix interactions on HDPE-slate fiber. The effect of the different compatibilizing systems and slate fiber content were evaluated by scanning electron microscopy (SEM), dynamic thermomechanical analysis (DTMA) as well as mechanical properties (tensile, flexural and impact). The results show that the use of silane coupling agents leads to higher fiber–matrix interactions which has a positive effect on overall mechanical properties. Interesting results are obtained for composites containing 30 wt.% slate fiber previously treated with propyltrimethoxy silane (PTMS) with an increase in tensile and flexural strength of about 16% and 18% respectively.     

A study of the mechanical properties of short natural-fiber reinforced composites

The degree of fiber–matrix adhesion and its effect on the mechanical reinforcement of short henequen fibers and a polyethylene matrix was studied. The surface treatments were: an alkali treatment, a silane coupling agent and the pre-impregnation process of the HDPE/xylene solution. The presence of Si–O–cellulose and Si–O–Si bonds on the lignocellulosic surface confirmed that the silane coupling agent was efficiently held on the fibres surface through both condensation with cellulose hydroxyl groups and self-condensation between silanol groups.

The fiber–matrix interface shear strength (IFSS) was used as an indicator of the fiber–matrix adhesion improvement, and also to determine a suitable value of fiber length in order to process the composite with relative ease. It was noticed that the IFSS observed for the different fiber surface treatments increased and such interface strength almost doubled only by changing the mechanical interaction and the chemical interactions between fiber and matrix.

HDPE-henequen fiber composite materials were prepared with a 20% v/v fiber content and the tensile, flexural and shear properties were studied. The comparison of tensile properties of the composites showed that the silane treatment and the matrix-resin pre-impregnation process of the fiber produced a significant increase in tensile strength, while the tensile modulus remained relatively unaffected. The increase in tensile strength was only possible when the henequen fibers were treated first with an alkaline solution. It was also shown that the silane treatment produced a significant increase in flexural strength while the flexural modulus also remained relatively unaffected. The shear properties of the composites also increased significantly, but, only when the henequen fibers were treated with the silane coupling agent. Scanning electron microscopy (SEM) studies of the composites failure surfaces also indicated that there is an improved adhesion between fiber and matrix. Examination of the failure surfaces also indicated differences in the interfacial failure mode. With increasing fiber–matrix adhesion the failure mode changed from interfacial failure and considerable fiber pull-out from the matrix for the untreated fiber to matrix yielding and fiber and matrix tearing for the alkaline, matrix-resin pre-impregnation and silane treated fibers.     

Developing rigid gliadin based biocomposites with high mechanical performance

We aim to produce unidirectional fiber composites with high mechanical performance based on flax fibers and a rigid gliadin matrix. As a fraction from wheat gluten, gliadin is soluble in alcohol containing media. The fabrication process did not involve any further solvents or plasticizers. Finally, samples were cooled at different rates. Overall, the cooling rate does not strongly affect the mechanical properties although slowly cooled materials contain a higher amount of non-disulfide cross-links, next to disulfide bonds within the gliadin matrix. At 40% fiber volume fraction, flax/gliadin composites with a flexural modulus and strength of respectively 21.5 GPa and 240 MPa were obtained when loaded in the longitudinal direction. These high values demonstrate that in this composite fabrication process, a good impregnation of the polymer matrix in between the fiber bundles has been achieved. However, the fiber–matrix adhesion, as measured by transverse flexural and tensile tests, was still relatively modest.     

Influence of the fiber/matrix strength on the mechanical properties of a glass fiber/thermoplastic-matrix plain weave fabric composite

In this work, we analyze the influence of different fiber surface treatments on the mechanical properties of plain weave composites. The reinforcement is a glass fibers fabric and the matrix is an acrylic polymer. Until very recently, this thermoplastic polymer family was not used in composite industry. It is therefore necessary to study if the existing fiber surface treatments are suitable for acrylic resins or if new ones have to be found. At the macroscale, composite materials corresponding to different fiber surface treatments were characterized with: (i) monotonic in-plane shear tests and (ii) heat-build up fatigue measurements on specimens with ±45° fiber orientations with respect to the tensile force. At the mesoscale (fabric scale), the development of damage was experimentally analyzed from (i) 3-D DIC (Digital Image Correlation) full-field strain measurements with spatial resolution smaller than the textile repeating unit and (ii) X-ray microtomography. We show that the analyzed composite materials exhibit linear viscoelastic behavior until a given stress threshold above which damage develops in the material. It was also found that the application on the fibers of a coupling agent specifically developed for promoting the bond between glass fibers and acrylic resins improves the composite mechanical properties, in particular the fatigue properties.     

Strength improvement in injection-molded jute-fiber-reinforced polylactide green-composites

The mechanical properties of green-composites based on polylactic acid (PLA) with jute fibers were investigated. A long fiber pellet was developed to obtain a high aspect ratio of residual fiber after injection molding. Comparative studies were carried out, where shorter fiber pellets were compounded by different screw configurations using a twin-screw extruder. To interpret the results of our mechanical tests, the fiber geometry, dispersion state, and fiber fracture surfaces after tensile testing were analyzed. We found that the composites made of short fiber pellet (which suffer high compound intensity), exhibited optimal mechanical performance. Although, compounding with a twin-screw extruder decreased the overall aspect ratio of residual fibers, we observed that it significantly facilitated both the dispersion of the jute yarn to jute bundle and the decohesion of jute bundle to elementary fibers. This fiber separation caused by high intensity mixing led to efficient load transfer from matrix to fiber, and improvement of interfacial strength. These findings provide us with an insight into the critical parameters required to develop a high performing jute/PLA composite.     

Interfacial shear strength of a glass fiber/epoxy bonding in composites modified with carbon nanotubes

In recent years, carbon nanotubes (CNTs) grown on fibers have attracted a lot of interest as an additional reinforcing component in conventional fiber-reinforced composites to improve the properties of the fiber/matrix interface. Due to harsh growth conditions, the CNT-grafted fibers often exhibit degraded tensile properties. In the current study we explore an alternative approach to deliver CNTs to the fiber surface by dispersing CNTs in the fiber sizing formulation. This route takes advantage of the developed techniques for CNT dispersion in resins and introduces no damage to the fibers. We focus on unidirectional glass fiber/epoxy macro-composites where CNTs are introduced in three ways: (1) in the fiber sizing, (2) in the matrix and (3) in the fiber sizing and matrix simultaneously. Interfacial shear strength (IFSS) is investigated using single-fiber push-out microindentation. The results of the test reveal an increase of IFSS in all three cases. The maximum gain (over 90%) is achieved in the composite where CNTs are introduced solely in the fiber sizing.     

Effect of crystal morphology transition of polypropylene on interfacial properties of carbon fiber-reinforced composites through AlOOH surface treatment

Carbon fiber reinforced thermoplastics (CFRTPs) have many advantages, such as short processing cycle times, recyclability and design flexibility. However, CFRTPs have weak interfacial properties due to the non-polarity of carbon fibers. In this study, AlOOH surface treatment was applied on carbon fibers to improve the interfacial properties between the fiber and the matrix. The effect of the surface treatment on the crystal morphology of isotactic polypropylene (i-PP) at the interface was investigated by polarized optical microscopy (POM). The mechanical properties of fabricated CFRTPs were evaluated by measuring the interlaminar shear strength (ILSS). The ILSS of the AlOOH treated specimens after epoxy desizing increased by 106.8% compared with that of the untreated specimens.     

Electrophoretic deposition of aramid nanofibers on carbon fibers for highly enhanced interfacial adhesion at low content

Here, an anodic electrophoretic deposition was adopted to facilitate the large-scale uniform coating of nano-fillers onto carbon fibers to enhance the interfacial properties between carbon fibers and epoxy matrix. As interface–reinforcing materials, aramid nanofibers were introduced because of their superior mechanical properties and epoxy matrix-friendly functional groups. Furthermore, aramid nanofibers can be readily coated on carbon fibers via electrophoretic deposition because they are negatively-charged in solution with high electrical mobility. Finally, aramid nanofiber-coated carbon fibers showed significantly improved interfacial properties such as higher surface free energy and interfacial shear strengths (39.7% and 34.9% increases, respectively) than those of a pristine carbon fiber despite a very small amount of embedding (0.025 wt% of aramid nanofibers in a carbon fiber), and the short beam strength of the laminated composite prepared with the aramid nanofiber-coated carbon fibers was also improved by 17.0% compared to a non-modified composite.     

Effect of alumina,silk and ceria short fibers in reinforcement of Bis-GMA/TEGDMA dental resin

The present study is focused to investigate influence of short fibers such as Alumina Microfibers (AMFs), Silk Microfibers (SMFs) and Ceria Nanofibers (CNFs) as reinforcements in Bis-GMA/TEGDMA resin towards development of composite dental filler. Morphologies of AMFs, SMFs, CNFs and their representative fracture surfaces of the reinforced dental resins/composites were examined by SEM. X-ray Diffraction Analysis was done to analyse the phase of the fibers used in this study and degree-of-conversion of the fiber incorporated base resin was studied by FTIR. Viscosity study of fiber resin mixture, depth of cure and mass change behaviour of the fibers resin composites in artificial saliva were done to analyse the flow ability and physical properties of the fiber resin composites. Mechanical properties of the composites were tested by a universal testing machine. This study demonstrated that incorporation of 10% AMFs, 5% SMFs, and 3.33% CNFs individually in Bis-GMA/TEGDMA dental resin resulted in similar degree of conversion compared to the control. Also the fiber reinforced composites (10% AMFs, 5% SMFs, and 3.33% CNFs) demonstrated significant improvement in mechanical properties compared to Bis-GMA/TEGDMA resin (Control). However, depth of cure was significantly reduced due to incorporation of fibers in the resin. The reinforcement effect of AMFs, SMFs in dental resin was superior due to their uniform distribution and good interfacial bonding between fibers and resin matrix. In case of CNFs, rapid increase in viscosity during mixing of fibers with resin and inhomogeneous mixing were the major problem encountered during formulation, which was mainly associated with high surface to volume ration of the nanofibers. The resultant composite containing CNFs had less improvement in mechanical properties which may be due to less fiber content, formation of agglomerates and improper distribution of the fibers in the composite which subsequently resulted in reduction of adhesive strength.     

Cosmic radiation shielding tests for UHMWPE fiber/nano-epoxy composites

Cosmic radiation shielding properties are important for spacecraft, and hydrogenous materials such as polyethylene have been shown to be effective in shielding against galactic cosmic rays and solar energetic particles. Ultrahigh molecular weight polyethylene (UHMWPE) fibers, which are effective in such shielding, also have advanced mechanical and physical properties, which potentially are very valuable for NASA space missions both as a radiation shield and as vehicle structure. In our previous studies, we fabricated a nano-epoxy matrix with reactive graphitic nanofibers that showed enhanced mechanical (including strength, modulus and toughness) and thermal properties (higher T_g, stable CTE, and higher ageing resistance), as well as wetting and adhesion ability to UHMWPE fibers. In this work, the radiation shielding performance of the UHMWPE fiber reinforced nano-epoxy composite was characterized by radiation tests at the NASA Space Radiation Laboratory at Brookhaven National Laboratory. The results showed that the high radiation shielding performance associated with UHMWPE was not degraded by the addition of graphitic nanofibers in the matrix. Together with the previous studies showing higher mechanical properties, these new studies validate the importance of the UHMWPE fiber/nano-epoxy composite for potential applications in more durable space composites and structures, and offer reduced manufacturing costs and wider design applications through avoidance of specialized and in some cases ineffective UHMWPE fiber surface treatment processes.     

Effect of fiber,matrix and interface properties on the in-plane shear deformation of carbon-fiber reinforced composites

The effect of fiber, matrix and interface properties on the in-plane shear response of carbon-fiber reinforced epoxy laminates was studied by means of a combination of experiments and numerical simulations. Two cross-ply laminates with the same epoxy matrix and different carbon fibers (high-strength and high-modulus) were tested in shear until failure according to ASTM standard D7078, and the progressive development of damage was assessed by optical microscopy in samples tested up to different strains. The composite behavior was also simulated through computational micromechanics, which was able to account for the effect of the constituent properties (fiber, matrix and interface) on the macroscopic shear response. The influence of matrix, fiber and interface properties on each region and on the overall composite behavior was assessed from the experimental results and the numerical simulations. After the initial elastic region, the shear behavior presented two different regions, the first one controlled by matrix yielding and the second one by the elastic deformation of the fibers. It was found that in-plane shear behavior of cross-ply laminates was controlled by the matrix yield strength and the interface strength and was independent of the fiber properties.