共查询到19条相似文献,搜索用时 218 毫秒
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为有效控制和预测高硬度模具钢加工的表面质量和加工效率,通过设计正交切削试验,研究了在不同切削参数组合(主轴转速、进给速度、轴向切削深度和径向切削深度)及冷却润滑方式条件下、Ti Si N涂层刀具对模具钢SKD11(62HRC)的高速铣削。应用BP神经网络原理建立表面粗糙度预测模型,并进行试验验证其准确性。研究表明,在不同加工条件下,基于BP神经网络模型建立的涂层刀具铣削模具钢SKD11表面粗糙度模型有较好的预测精度,其预测误差在3.45%-6.25%之间,对于模具制造企业选择加工工艺参数、控制加工质量和降低加工成本有重要意义。 相似文献
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针对蠕墨铸铁RuT400难加工的问题,通过使用硬质合金涂层刀具对RuT400进行高速铣削试验,以实验参数为基础构建了切削力预测模型,结合其切削性能并使用响应面法对切削参数进行优化。实验结果表明:使用硬质合金涂层刀具切削RuT400是可行的,而且刀具价格便宜,加工经济性更好。切削速度、进给速度、切削深度与切削力之间存在显著的线性关系,根据实际加工参数使用切削力预测模型可以对切削力作出精确预测;切削力随着切削深度的增加以严格的线性方式递增;切削用量对切削力影响的显著性顺序为:切削深度进给速度切削速度。一般情况下,较小的切削深度,适当的进给速度和较大的切削速度能获得较低的切削力和良好的加工效率。 相似文献
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高温镍基合金Inconel718的切削特性研究 总被引:1,自引:0,他引:1
《机械设计与制造》2017,(3)
高温镍基合金Inconel718是一种较难切削的材料,相应刀具的寿命受到极大制约。为获取该材料的切削加工特性,以Ti CN涂层刀作为刀具进行切削试验,并进行数理分析。以刀具的磨损率评定刀具寿命,以刀具的进给率、切削深度及切削速度三个工艺参数作为控制因子,利用田口试验法获取各影响因子的信噪比,得到了最佳的工艺参数组合,并进行试验结果的再现性进行了验证。结果表明,切削速度是影响寿命的关键因子,且宜取中等值、而切削深度及进给率则应取较小值,试验方法可行,试验结果正确。 相似文献
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《现代制造技术与装备》2016,(11)
利用硬质合金铣刀,对奥氏体不锈钢AISI 304进行铣削加工实验研究。讨论切削速度和进给率的变化对刀具寿命的影响。实验结果表明,刀具寿命随切削速度的增加而降低,随进给率的增加而增加。以生产率最高和刀具寿命最长为目标,给出单刃铣刀铣削加工的最佳切削参数。 相似文献
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P. Palanisamy I. Rajendran S. Shanmugasundaram 《The International Journal of Advanced Manufacturing Technology》2008,37(1-2):29-41
Tool wear prediction plays an important role in industry for higher productivity and product quality. Flank wear of cutting
tools is often selected as the tool life criterion as it determines the diametric accuracy of machining, its stability and
reliability. This paper focuses on two different models, namely, regression mathematical and artificial neural network (ANN)
models for predicting tool wear. In the present work, flank wear is taken as the response (output) variable measured during
milling, while cutting speed, feed and depth of cut are taken as input parameters. The Design of Experiments (DOE) technique
is developed for three factors at five levels to conduct experiments. Experiments have been conducted for measuring tool wear
based on the DOE technique in a universal milling machine on AISI 1020 steel using a carbide cutter. The experimental values
are used in Six Sigma software for finding the coefficients to develop the regression model. The experimentally measured values
are also used to train the feed forward back propagation artificial neural network (ANN) for prediction of tool wear. Predicted
values of response by both models, i.e. regression and ANN are compared with the experimental values. The predictive neural
network model was found to be capable of better predictions of tool flank wear within the trained range. 相似文献
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为研究PCD刀具高速铣削GH4169合金时刀具的磨损规律,采用单因素试验法分别对不同铣削参数下后刀面磨损程度随切削路程的变化进行对比。结果显示主轴转速对高速铣削GH4169合金时刀具磨损的影响不大,采用顺铣、切削液冷却的方式,并适当降低每齿进给量有助于减小刀具磨损。使用BP神经网络对试验数据进行训练,建立了刀具磨损预测的模型,预测结果与实际结果误差在5%以内。 相似文献
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Satyanarayana Kosaraju Venu Gopal Anne Bangaru Babu Popuri 《The International Journal of Advanced Manufacturing Technology》2013,67(5-8):1947-1954
This paper presents an online prediction of tool wear using acoustic emission (AE) in turning titanium (grade 5) with PVD-coated carbide tools. In the present work, the root mean square value of AE at the chip–tool contact was used to detect the progression of flank wear in carbide tools. In particular, the effect of cutting speed, feed, and depth of cut on tool wear has been investigated. The flank surface of the cutting tools used for machining tests was analyzed using energy-dispersive X-ray spectroscopy technique to determine the nature of wear. A mathematical model for the prediction of AE signal was developed using process parameters such as speed, feed, and depth of cut along with the progressive flank wear. A confirmation test was also conducted in order to verify the correctness of the model. Experimental results have shown that the AE signal in turning titanium alloy can be predicted with a reasonable accuracy within the range of process parameters considered in this study. 相似文献
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Yixuan Feng Fu-Chuan Hsu Yu-Ting Lu Yu-Fu Lin Chorng-Tyan Lin Chiu-Feng Lin 《Machining Science and Technology》2020,24(5):758-780
AbstractIn the current study, a predictive model on tool flank wear rate during ultrasonic vibration-assisted milling is proposed. One benefit of ultrasonic vibration is the frequent separation between tool and workpiece as the cutting time is reduced. In order to account for this effect, three types of tool–workpiece separation criteria are checked based on the tool center instantaneous position and velocity. Type I criterion examines the instantaneous velocity of tool center under feed movement and vibration. If the tool is moving away from workpiece, there is no contact. Type II criterion examines the position of tool center. If the tool center is far from the uncut workpiece surface, there is no contact even though the tool is getting closer. Type III criterion describes the smaller chip size due to the overlaps between current and previous tool paths as a result of vibration. If any criterion is satisfied, the tool flank wear rate is zero. Otherwise, the flank wear rate is predicted considering abrasion, adhesion and diffusion. The proposed predictive tool flank wear rate model is validated through comparison to experimental measurements on SKD 61 steel with uncoated carbide tool. The proposed predictive model is able to match the measured tool flank wear rate with high accuracy of 10.9% average percentage error. In addition, based on the sensitivity analysis, smaller axial depth of milling, larger feed per tooth or higher cutting speed will result in higher flank wear rate. And the effect of vibration parameters is less significant. 相似文献
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Mozammel Mia Md Awal Khan Nikhil Ranjan Dhar 《The International Journal of Advanced Manufacturing Technology》2017,90(5-8):1433-1445
The present study focuses on the development of predictive models of average surface roughness, chip-tool interface temperature, chip reduction coefficient, and average tool flank wear in turning of Ti-6Al-4V alloy. The cutting speed, feed rate, cutting conditions (dry and high-pressure coolant), and turning forces (cutting force and feed force) were the input variables in modeling the first three quality parameters, while in modeling tool wear, the machining time was the only variable. Notably, the machining environment influences the machining performance; yet, very few models exist wherein this variable was considered as input. Herein, soft computing-based modeling techniques such as artificial neural network (ANN) and support vector machines (SVM) were explored for roughness, temperature, and chip coefficient. The prediction capability of the formulated models was compared based on the lowest mean absolute percentage error. For surface roughness and cutting temperature, the ANN and, for chip reduction coefficient, the SVM revealed the lowest error, hence recommended. In addition, empirical models were constructed by using the experimental data of tool wear. The adequacy and good fit of tool wear models were justified by a coefficient of determination value greater than 0.99. 相似文献
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为了分析刀具正常磨损后铣削颤振稳定域和表面位置误差,对刀具不同磨损状态下的切削力系数进行辨识,基于全离散法研究刀具正常磨损后铣削颤振稳定域和表面位置误差特性。发现当刀具正常磨损后,铣削系统的稳态临界切深呈现上升的趋势;随着工件表面洛氏硬度的提高,铣削系统稳态临界切深逐步下降,刀具正常磨损后临界切深与后刀面无磨损临界切深的差别逐步变小;在稳定域的局部会出现表面位置误差增加的情况。试验表明,该理论模型可以有效优化刀具正常磨损后的加工参数。 相似文献
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S. Jeyakumar K. Marimuthu T. Ramachandran 《Journal of Mechanical Science and Technology》2013,27(9):2813-2822
The results of mathematical modeling and the experimental investigation on the machinability of aluminium (Al6061) silicon carbide particulate (SiCp) metal matrix composite (MMC) during end milling process is analyzed. The machining was difficult to cut the material because of its hardness and wear resistance due to its abrasive nature of reinforcement element. The influence of machining parameters such as spindle speed, feed rate, depth of cut and nose radius on the cutting force has been investigated. The influence of the length of machining on the tool wear and the machining parameters on the surface finish criteria have been determined through the response surface methodology (RSM) prediction model. The prediction model is also used to determine the combined effect of machining parameters on the cutting force, tool wear and surface roughness. The results of the model were compared with the experimental results and found to be good agreement with them. The results of prediction model help in the selection of process parameters to reduce the cutting force, tool wear and surface roughness, which ensures quality of milling processes. 相似文献
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为了分析切削参数对刀具温度的影响,以期在加工过程中改善刀具磨损和提高加工质量。采用以断续车削代替铣削加工的仿铣削试验平台,选取热电偶法对断续切削过程中不同切削参数下的后刀面温度进行测量,通过正交试验和单因素试验研究了切削参数对刀具温度的影响。结果表明,在v=200m/min,f=0.15mm/r,a p=0.75mm时,刀具温度最低,切削速度v和进给速度f对刀具温度的影响高度显著,背吃刀量对刀具温度的影响并不显著。在铍铜合金断续切削过程中,刀具温度在v=500m/min出现峰值,随着进给量的增大,刀具温度呈减小趋势,在f=0.11mm/r出现突变的趋势,与后刀面上的热量生成、热源移动和分配等因素的影响密不可分。 相似文献