Differences between ZSM-5 and ZSM-11 zeolite catalysts in 1-hexene aromatization and isomerization

ZSM-5 and ZSM-11 zeolites with high crystallinity are synthesized and tested in the aromatization and isomerization reactions of 1-hexene at 370 °C in a continuous flow fixed bed. The results indicate that ZSM-5 and ZSM-11 zeolites possess similar acid site amount and strength, and most of the acid sites belong to Brønsted acid. When the ZSM-5 and ZSM-11 zeolites were used as catalysts, the aromatics selectivity over ZSM-11 catalyst was higher than that over ZSM-5 catalyst in contrast to i-paraffins selectivity, maybe attributed to that the C₇ and C₈ aromatics have an easier exit from the ZSM-11 zeolite. Moreover, the decrease of particle size can present superior aromatics selectivity and less i-paraffins selectivity in the aromatization and isomerization of 1-hexene over the ZSM-11 catalyst.     

Activity of different zeolite-supported Ni catalysts for methane reforming with carbon dioxide

The catalytic performance of Ni based on various types of zeolites (zeolite A, zeolite X, zeolite Y, and ZSM-5) prepared by incipient wetness impregnation has been investigated for the catalytic carbon dioxide reforming of methane into synthesis gas at 700 °C, at atmospheric pressure, and at a CH₄/CO₂ ratio of 1. It was found that Ni/zeolite Y showed better catalytic performance than the other types of studied zeolites. In addition, the stability of the Ni/zeolite Y was greatly superior to that of the other catalysts. A weight of Ni loading at 7 wt.% showed the best catalytic activity on each zeolite support; however, the 7% Ni catalysts produced a higher amount of coke than that of two other Ni loadings, 3 and 5%.     

Direct observation of carbon nanotube formation in Pd/H-ZSM-5 and MoO3/H-ZSM-5 based methane activation catalysts

The nature of carbonaceous species deposited upon MoO₃/H-ZSM-5 and Pd/H-ZSM-5 based catalysts during methane activation at 700 °C has been studied. TEM evidences the formation of open-ended multi-walled carbon nanotubes on MoO₃/H-ZSM-5 based dehydroaromatisation catalysts. Pd/H-ZSM-5 is more active, exclusively towards methane cracking and post-reaction analysis reveals the distribution of different carbonaceous species is more homogeneous which TEM demonstrates to be in the form of closed-end multi-walled carbon nanotubes.     

Aromatization of propane over Ga/H-ZSM-5: An explanation of the synergy observed between Ga3+ and H+

The aromatization of propane is investigated for Ga₂O₃, H-ZSM-5 and Ga₂O₃/H-ZSM-5 catalysts, and the results are discussed for a series of ZSM-5 catalysts containing varying SiO₂/Al₂O₃ ratios. It is apparent that on addition of a gallium phase to H-ZSM-5, the yield of methane is significantly decreased. These results are discussed with respect to the mechanism of formation of the initial reaction product from propane. It is proposed that the synergy observed between the gallium compound and the zeolite can be explained in terms of a mechanism in which the role of the gallium phase is to induce C-H bond polarization in the propane, which leads to attack via the Bronsted acid sites of the zeolite, which leads to initial C-H bond cleavage occurring.     

The effect of sodium on the catalytic activity of ZnO–Al2O3/ZSM-5 and SnO–Al2O3/ZSM-5 for the transesterification of vegetable oil with methanol

In order to elucidate the effect of sodium on the activity of ZSM-5 supported metal oxides catalysts (ZnO–Al₂O₃/ZSM-5 and SnO–Al₂O₃/ZSM-5) for the transesterification of soybean oil with methanol, ZSM-5 supported metal oxides were prepared with and without sodium hydroxide by impregnation. The metal compositions of the ZSM-5 supported metal oxide catalysts and the metal concentrations dissolved from the catalysts to the methylester phase were measured by SEM-EDS and inductive coupled plasma spectroscopy, respectively. The catalytic activity of ZnO–Al₂O₃/ZSM-5 and SnO–Al₂O₃/ZSM-5 containing sodium did not originate from surface metal oxides sites, but from surface sodium sites or dissolved sodium leached from the catalyst surface.     

On the role of gallium for the aromatization of lower paraffins with Ga-promoted ZSM-5 catalysts

Aromatization of butane or propane was conducted with a series of ZSM-5 catalysts. A small amount of oxygen in the feed promoted butane conversion to aromatic hydrocarbons on H-ZSM-5. It suggests that if hydrogen atoms on the zeolite surface are removed effectively, H-ZSM-5 exhibits a high selectivity for aromatic hydrocarbons. A hybrid catalyst composed of the physical mixture of Ga/SiO₂ and H-ZSM-5 showed comparable activity and aromatic selectivity to those of the Ga-supported ZSM-5 zeolite, whereas the Ga/SiO₂ itself exhibited little catalytic activity for the paraffin conversion and olefin aromatization. The excellent promotional effect of Ga/SiO₂for aromatics formation was observed only when it was intimately contacted with H-ZSM-5. These results suggest that the supported Ga promotes the zeolite-catalyzed aromatization of lower paraffins by promoting hydrogen desorption via the ‘reverse spillover’ effects.     

Aromatization of n-Butane Over Supported Mo2C Catalysts

Similarly to the case of methane, ethane and propane, Mo₂C deposited on ZSM-5 significantly enhanced the aromatization of n-butane observed on ZSM-5 (SiO₂/Al₂O₃ ratio of 80) alone. The catalytic performance of Mo₂C/ZSM-5 sensitively depended on its preparation and pretreatment. The selectivity of aromatics measured for pure ZSM-5 increased from 11-13% to 28-34% at the conversion level of 60-65%. The formation of aromatics was also observed over Mo₂C/SiO₂.     

Dehydrogenation and aromatization of methane under non-oxidizing conditions

The dehydrogenation and aromatization of methane on modified ZSM-5 zeolite catalysts has been studied under non-oxidizing conditions with a fixed bed continuous-flow reactor and with a temperature programmed reactor. The results show that benzene is the only hydrocarbon product of the catalytic conversion of methane at high temperature (973 K). The catalytic activity of ZSM-5 is greatly improved by incorporating a metal cation (Mo or Zn). H₂ and ethene have been directly detected in the products with a mass spectrometer during TPAR. A carbenium ion mechanism for the activation of methane is suggested.     

Influence of the support on CO2 methanation over Ru catalysts: an FT-IR study

The hydrogenation of CO₂ to methane has been investigated over Ru catalysts supported on zeolite (H-ZSM-5) and on silica. Supported Ru catalysts were very active for the hydrogenation of CO₂. Ru/ZSM-5 was more selective to methane than Ru/SiO₂. On the basis of FT-IR spectra of CO and CO₂ adsorbed on the catalysts, it has been suggested that this behaviour can be related to a higher positive polarization of ruthenium on the zeolite. This leads to a weaker Ru–CO bond on the H-ZSM-5-supported sample with a corresponding increase of the hydrogen surface coverage that favours the transformation of the intermediate CO to methane. This revised version was published online in July 2006 with corrections to the Cover Date.     

Aldol condensation in gaseous phase by zeolite catalysts

Vapour-phase reactions of, in situ, prepared formaldehyde with methyl propionate were studied using X, Y and ZSM-5 zeolite catalysts. Base properties of these zeolites were enhanced by KOH or NaN₃ treatment. The niobium and molybdenum ZSM-5 zeolite supported oxides were also tested for their catalytic activity. The results are discussed in terms of an ability of zeolite catalysts to synthesize methyl methacrylate.     

Conversion of methane to benzene over Mo2C and Mo2C/ZSM-5 catalysts

The activation and dehydrogenation of CH₂ on Mo₂C and MO₂C/ZSM-5 have been investigated under non-oxidizing conditions. Unsupported Mo₂C exhibited very little activity towards methane decomposition at 973 K. The main reaction pathway was the decomposition of methane to give hydrogen and carbon with a trace amount of ethane. Mixing Mo₂C with ZSM-5 support somewhat enhanced its catalytic activity, but did not change the products of the reaction. A dramatic change in the product formation occurred on partially oxidized Mo2C/ZSM-5 catalyst; besides some hydrocarbons benzene was produced with a selectivity of 70–80% at a conversion of 5–7%. Carburization of highly dispersed MoO₃ on ZSM-5 also led to a very active catalyst: the conversion of methane at the steady state was 5–6% and the selectivity of benzene formation was 85%.This laboratory is a part of the Center for Catalysis, Surface and Material Science at the University of Szeged.     

Preparation and Characterization of Pt/Al-ZSM-5 Catalysts and their Reactivities for the Oxidation of CO with N2O at Low Temperatures

Al-ZSM-5 was prepared by treating H-ZSM-5 with an aqueous solution of Al(NO₃)₃ and used as a support for Pt catalysts. The Pt-loaded Al-ZSM-5 acts as an efficient catalyst for CO oxidation with N₂O at 273 K. TEM investigations revealed that Pt clusters with an average particle size of around 1–1.5 nm were homogeneously dispersed within Al-ZSM-5. Moreover, FT-IR and XPS analyses indicated that the small Al₂O₃ clusters formed within Al-ZSM-5 plays a significant role in the formation of highly dispersed Pt clusters within the pore structure of the ZSM-5 zeolite, leading to the high catalytic activity of Pt/Al-ZSM-5 as compared to Pt/ZSM-5.     

Hydrogen back-spillover effects in the aromatization of ethylene on hybrid ZSM-5 catalysts

The involvement of hydrogen back-spillover is confirmed for the aromatization of ethylene. Using hydrogen monitoring during catalytic reactions with ethylene, it has been observed that the amount of hydrogen in the gaseous effluents is much more important on hybrid catalysts than on pure ZSM-5 zeolites. The active sites on ZnO based co-catalysts are believed to be partial reduction zinc sites created during the induction period. ZnO precipitate favors the release of hydrogen species as ethane. ZnO/Al₂O₃ co-precipitate favors hydrogen recombination.     

An exploratory study of diesel soot oxidation with NO2 and O2 on supported metal oxide catalysts

A number of supported metal oxide catalysts were screened for their catalytic performance for the oxidation of carbon black (CB; a model diesel soot) using NO₂ as the main oxidant. It was found that contact between the carbon and catalyst was a key factor in determining the rate of oxidation by NO₂. Oxides with low melting points, such as Re₂O₇, MoO₃ and V₂O₅ showed higher activities than did Fe₃O₄ and Co₃O₄. The activities of MoO₃ and V₂O₅ on various supporting materials were also examined. MoO₃/SiO₂ was the most active catalyst among the supported MoO₃ examined, whereas, V₂O₅/MCM-41 showed the highest activity among the supported V₂O₅. Different performances of the supported MoO₃ catalysts were explained by the interaction of MoO₃ with the supports: a strong MoO₃/support interaction may result in a poor mobility of MoO₃ and a poor activity for oxidation of carbon by NO₂. The high activity of V₂O₅/MCM-41 was associated with its catalysis of the oxidation of SO₂ by NO₂ to form SO₃, which substantially promotes oxidation of carbon by NO₂. Addition of transition metal oxides or sulfates to supported MoO₃ and V₂O₅ was also investigated. Combining MoO₃ or V₂O₅ with CuO on SiO₂, adding VOSO₄ to MoO₃/SiO₂ or MoO₃/Al₂O₃ and adding TiOSO₄ or CuSO₄ to V₂O₅/Al₂O₃ improved the catalytic performance.     

Production of Propylene from Ethanol Over ZSM-5 Zeolites

In this work, we studied the conversion of ethanol to propylene over ZSM-5 zeolites. The catalytic performance of H-ZSM-5 (Si/Al₂ = 30, 80, and 280) and ZSM-5 (Si/Al₂ = 80) modified with various metals was investigated. H-ZSM-5(Si/Al₂ = 80) afforded high propylene yield, which indicates that a moderate surface acidity favored propylene production. Zr-modified ZSM-5(80) gave the highest yield (32%) of propylene at 773 K. Furthermore, the catalytic stability of the zeolite was improved by the modification of zirconium. The surface acidity and the presence of metal ions played important roles on the production of propylene.     

Characterization of MoO3–V2O5/Al2O3 catalysts for selective catalytic reduction of NO by NH3

MoO₃–V₂O₅/Al₂O₃ catalysts were characterized by B.E.T., XRD, LRS, XPS and TPR and the effect of MoO₃ addition to alumina supported vanadia catalysts on the catalytic activity for the selective catalytic reduction of NO by ammonia was investigated. Upon the addition of MoO₃, catalytic activity was enhanced and the particle size of V₂O₅ which is shown by the results of B.E.T., XRD and Raman spectroscopy decreased. This was one reason for increased catalytic activity. The results obtained by XPS and TPR showed that MoO₃ addition to alumina supported vanadia catalysts increased the reducibility of vanadia and this was the another reason for synergy effect between MoO₃ and V₂O₅ in MoO₃–V₂O₅/Al₂O₃ catalysts.     

Selective catalytic reduction of NO by ammonia using mesoporous Fe-containing HZSM-5 and HZSM-12 zeolite catalysts: An option for automotive applications

Mesoporous and conventional Fe-containing ZSM-5 and ZSM-12 catalysts (0.5–8 wt% Fe) were prepared using a simple impregnation method and tested in the selective catalytic reduction (SCR) of NO with NH₃. It was found that for both Fe/HZSM-5 and Fe/HZSM-12 catalysts with similar Fe contents, the activity of the mesoporous samples in NO SCR with NH₃ is significantly higher than for conventional samples. Such a difference in the activity is probably related with the better diffusion of reactants and products in the mesopores and better dispersion of the iron particles in the mesoporous zeolite as was confirmed by SEM analysis. Moreover, the maximum activity for the mesoporous zeolites is found at higher Fe concentrations than for the conventional zeolites. This also illustrates that the mesoporous zeolites allow a better dispersion of the metal component than the conventional zeolites. Finally, the influence of different pretreatment conditions on the catalytic activity was studied and interestingly, it was found that it is possible to increase the SCR performance significantly by preactivation of the catalysts in a 1% NH₃/N₂ mixture at 500 °C for 5 h. After preactivation, the activity of mesoporous 6 wt% Fe/HZSM-5 and 6 wt% Fe/HZSM-12 catalyst is comparable with that of traditional 3 wt% V₂O₅/TiO₂ catalyst used as a reference at temperatures below 400 °C and even more active at higher temperatures.     

Fe-BEA Zeolite Catalysts for NH3-SCR of NOx

Iron-containing zeolites are known to be promising catalysts for the NH₃-SCR reaction. Here, we will investigate the catalytic activity of iron-based BEA catalysts, which was found to exhibit improved activities compared to previously described iron-containing zeolite catalysts, such as ZSM-5 and ZSM-12. Series of Fe-BEA zeolite catalysts were prepared using a range of different preparation methods. Furthermore, we found that an iron concentration around 3 wt% on BEA showed a small optimum in SCR activity compared to the other iron loadings studied.     

Alkali-treatment of ZSM-5 zeolites with different SiO2/Al2O3 ratios and light olefin production by heavy oil cracking

Four kinds of ZSM-5 zeolites with different SiO₂/Al₂O₃ ratios are alkali-treated in 0.2 M NaOH solution for 300 min at 363 K. Changes to the compositions, morphologies, pore sizes, and distributions of the zeolites are compared before and after alkali-treatment. The changes observed are largely influenced by the SiO₂/Al₂O₃ ratios with which the zeolites are synthesized. A possible mechanism of desilication during alkali-treatment is proposed. The SiO₂/Al₂O₃ ratio of zeolites is found to influence the yield of light olefins that use heavy oil as feedstock. Alkali-treated ZSM-5 zeolites produce higher yields of light olefins compared to either untreated zeolites or the industry catalyst CEP-1. It is believed that alkali-treatment introduces mesopores to the zeolites and improves their catalytic cracking ability. ZSM-5 zeolites with SiO₂/Al₂O₃ ratios of 50 also present superior selectivity toward light olefins because of their optimized hierarchical pores.     

Skeletal isomerization of 1-butene over ferrierite and ZSM-5 zeolites: influence of zeolite acidity

Three ferrierite (FER) and five ZSM-5 (MFI) zeolites with SiO₂Al₂O₃ ratio ranging from 27 to 2000 are tested as catalysts for the skeletal isomerization of 1-butene at 350–450°C and atmospheric total pressure in order to study the influence of acidity and pore structure of zeolite on conversion and selectivity. The catalytic and NH₃ temperature-programmed desorption results from FER and MFI catalysts with the same SiO₂/Al₂O₃ ratio reveal that the pore structure of FER zeolite rather than its acidity may play an important role in achieving high selectivity for the skeletal isomerization of 1-butene to isobutene.