Effects of B2O3 on the Phase Stability of Ba2Ti9O20 Microwave Ceramic

Preparation of dense and phase-pure Ba₂Ti₉O₂₀ is generally difficult using solid-state reaction, since there are several thermodynamically stable compounds in the vicinity of the desired composition and a curvature of Ba₂Ti₉O₂₀ equilibrium phase boundary in the BaO–TiO₂ system at high temperatures. In this study, the effects of B₂O₃ on the densification, microstructural evolution, and phase stability of Ba₂Ti₉O₂₀ were investigated. It was found that the densification of Ba₂Ti₉O₂₀ sintered with B₂O₃ was promoted by the transient liquid phase formed at 840°C. At sintering temperatures higher than 1100°C, the solid-state sintering became dominant because of the evaporation of B₂O₃. With the addition of 5 wt% B₂O₃, the ceramic yielded a pure Ba₂Ti₉O₂₀ phase at sintering temperatures as low as 900°C, without any solid solution additive such as SnO₂ or ZrO₂. The facilities of B₂O₃ addition to the stability of Ba₂Ti₉O₂₀ are apparently due to the eutectic liquid phase which accelerates the migration of reactant species.     

Sol-Gel Process for the Preparation of Ba2Ti9O20 and BaTi5O11

Barium titanate precursors with Ba/Ti ratio 2:9 and 1:5 were prepared by first hydrolyzing titanium alkoxide and then mixing the resulting titania sol with a barium alkoxide-methanol solution. After drying, the xerogels of the precursors of barium titanates were sintered at temperatures from 700°C (4 h) to 1200°C (110 h or longer). Characterization of the product was performed using X-ray diffraction and laser Raman spectroscopy. At 700°C, BaTi₅O₁₁ was formed from the 1:5 precursor and a two-phase mixture of BaTi₂O₅ and BaTi₅O₁₁ was formed from the 2:9 precursor. After prolonged heating at 1200°C, the latter mixture converted to a single-phase material, Ba₂Ti₉O₂₀.     

Sol–Gel Preparation of BaTi4O9 and Ba2Ti9O20

BaTi₄O₉ and Ba₂Ti₉O₂₀ precursors were prepared via a sol–gel method, using ethylenediaminetetraacetic acid as a chelating agent. The sol–gel precursors were heated at 700°–1200°C in air, and X-ray diffractometry (XRD) was used to determine the phase transformations as a function of temperature. Single-phase BaTi₄O₉ could not be obtained, even after heating the precursors at 1200°C for 2 h, whereas single-phase Ba₂Ti₉O₂₀ (as determined via XRD) was obtained at 1200°C for 2 h. Details of the synthesis and characterization of the resultant products have been given.     

Ba2Ti9O20 Phase Equilibria

The heterogeneous phase distribution found in Ba₂Ti₉O₂₀ ceramic resonators results from a temperature-dependent phase boundary and slow reaction kinetics. When sintered at 1350°C or higher in oxygen the Ba₂Ti₉O₂₀ phase becomes slightly reduced and barium-rich. Thus a stoichiometric composition forms rutile and "Ba₂Ti₉O₂₀'phase. On slow cooling the excess barium diffuses to the oxygen-rich surface where it reacts to form an envelope of rutile-free material surrounding a core containing a small amount of rutile.     

Thermochemistry and Aqueous Durability of Ternary Glass Forming Ba-Titanosilicates: Fresnoite (Ba2TiSi2O8) and Ba-Titanite (BaTiSiO5)

Barium titanosilicates are possible oxide forms for the immobilization of short-lived fission products in radioactive waste. Ba₂TiSi₂O₈ (fresnoite) and BaTiSiO₅ (Ba-titanite) samples were prepared by a solid-state synthesis. The enthalpies of formation of Ba₂TiSi₂O₈ crystal and glass at 25°C and of BaTiSiO₅ glass were obtained from drop solution calorimetry in a molten lead borate (2PbO–B₂O₃) solvent at 701°C. The enthalpy of formation for fresnoite composition samples from constituent oxides was exothermic and became more exothermic with increasing crystallinity. Differential scanning calorimetry revealed that the crystallization rate of the fresnoite glasses increased with increasing devitrification. A modified Product Consistency Test-Procedure B (PCT-B) was used to collect solubility data on the fresnoite and titanate phases. The tests suggest that both glassy and crystalline fresnoite exhibit favorable aqueous stability and should be explored further as radioactive waste forms for long-term storage.     

Ultra-Fine Ba2Ti9O20 Powders Synthesized by Inverse Microemulsion Processing and their Microwave Dielectric Properties

A double–inverse microemulsion (IME) process is used for synthesizing nano-sized Ba₂Ti₉O₂₀ powders. The crystallization of powders thus obtained and the microwave dielectric properties of the sintered materials were examined. The IME-derived powders are of nano-size (∼21.5 nm) and possess high activity. The BaTi₅O₁₁, intermediate phase resulted when the IME-derived powders were calcined at 800°C (4 h) in air. However, high-density Ba₂Ti₉O₂₀ materials with a pure triclinic phase (Hollandite like) can still be obtained by sintering such a BaTi₅O₁₁ dominated powders at 1250°C/4 h. The phase transformation kinetics for the IME-derived powders were markedly enhanced when air was replaced by O₂ during the calcinations and sintering processes. Both the calcination and densification temperatures were reduced by around 50°C compared with the process undertaken in air. The microwave dielectric properties of sintered materials increase with the density of the samples, resulting in a large dielectric constant ( K ≅39) and high-quality factor ( Q × f ≅28 000 GHz) for samples possessing a density higher than 95% theoretical density, regardless of the sintering atmosphere. Overfiring dissociates Ba₂Ti₉O₂₀ materials and results in a poor-quality factor.     

Effect of Al2O3 and Bi2O3 on the Formation Mechanism of Sn-Doped Ba2Ti9O20

High-performance Ba₂Ti₉O₂₀ ceramics are attracting great attention, but their formation mechanism still is somewhat unclear. The present investigation shows that the formation of Ba₂Ti₉O₂₀ can be promoted strikingly by the participation of Bi₂O₃ and Al₂O₃. The effect of Bi₂O₃ on the formation of Ba₂Ti₉O₂₀ is attributed to the fact that migration of the involved reactants is accelerated by liquid which forms from the melting of Bi₂O₃ above 830°C. This migration, however, is not the only rate-limiting factor. A high potential-energy barrier, resulting from stress that arises along the crystal-structured layers, also heavily restricts the formation of Ba₂Ti₉O₂₀. The participation of Al₂O₃, on the other hand, can reduce the height of this potential-energy barrier and effectively improve the kinetics of the formation of Ba₂Ti₉O₂₀ by causing the formation of BaAI₂Ti₆O₁₆ crystals; these crystals intergrow with Ba₂Ti₉O₂₀ crystals and result in decreased stress.     

Comment on "Effect of Al2O3 and Bi2O3 on the Formation Mechanism of Sn-Doped Ba2Ti9O20"

in a recent article of the Journal , Yu et al .¹ reported their experimental results on the effect of Al₂O₃ and Bi₂O₃ on the formation mechanism of Sn-doped Ba₂Ti₉O₂₀. They claimed that both Al₂O₃ and Bi₂O₃ can dramatically assist the formation of Sn-doped Ba₂Ti₉O₂₀ but are based on different mechanisms. They concluded that first, Bi₂O₃ melts above 830°C and accelerates the migration of the involved reactants to form Ba₂Ti₉O₂₀; second, Al₂O₃ can reduce the height of the potential energy barrier of the formation of Ba₂Ti₉O₂₀ due to the intergrowth of BaAl₂Ti₆O₁₆ phase. They explained their results from a point of view that the formation of Ba₂Ti₉O₂₀ is controlled by (1) the migration of reactants to the interfaces and (2) the height of the potential-energy barrier of the reaction at the interfaces. However, based on their results, we feel their conclusions are incautious and may be misleading, as will be discussed later.     

Low-Temperature Preparation of Ba5Nb4O15 Ceramics Through a Sol–Gel Process

Hexagonal Ba₅Nb₄O₁₅ nanorods and microdisks were synthesized by a sol–gel process at temperatures of 700°–900°C. The samples were characterized by X-ray diffraction, scanning electron microscopy, high-resolution transmission electron microscopy, and UV–visible absorption spectroscopy. The visible light absorption edges of the Ba₅Nb₄O₁₅ nanorods and microdisks corresponded to the band gap energies of 3.63 and 3.70 eV, respectively. This shows that the nanorod and microdisk-type structures are promising candidates for application in the miniaturization of microwave components.     

Phase Equilibria in the TiO2-Rich Region of the System BaO-TiO2

Phase relations in the system BaO-TiO₂ from 67 to 100 mol% TiO₂ were investigated at 1200° to 1450°C in O₂. Data were obtained by microstructural, X-ray, and thermal analyses. The existence of the stable compounds Ba₆Ti₁₇O₄₀, Ba₄Ti₁₃O₃₀, BaTi₄O₉, and Ba₂Ti₉O₂₀ was confirmed. The compound BaTi₂O₅ is unstable and either forms as a reaction intermediate below the solidus or crystallizes from the melt. The compounds Ba₆Ti₁₇O₄₀ and Ba₄Ti₁₃O₃₀ decompose in peritectic reactions, and BaTiO₃ and Ba₆Ti₁₇O₄₀ react to form a eutectic. Special conditions are required for the formation of Ba₂Ti₉O₂₀, which decomposes in a peritectoid reaction at 1420°C. The new phase diagram is presented.     

Factors Affecting the Formation of Ba2Ti9O20

The phase development sequence based on a composition equivalent to Ba₂Ti₉O₂₀ during heating is found to be in the following order: BaTi₅O₁₁ > BaTi₄O₉ > Ba₂Ti₉O₂₀. The lowest rate of formation of Ba₂Ti₉O₂₀ is caused by its high surface energy and interface energy, which result in a low nucleation rate. The existence of BaTi₅O₁₁ in calcined powder helps to form Ba₂Ti₉O₂₀ in sintered compacts. The effect of BaTi₅O₁₁ on Ba₂Ti₉O₂₀ formation can be explained by their similar oxygen packing and by reduced volume change during transformation. The amount of BaTi₅O₁₁ formed during heating depends greatly on the compositional homogeneity of powders. The addition of SnO₂ aids the formation of Ba₂Ti₉O₂₀ by reduced strain energy at transformation and reduced surface energy.     

Microwave Dielectric Properties of Low-Fired Ba5Nb4O15

The effect of B₂O₃ on the sintering temperature and microwave dielectric properties of Ba₅Nb₄O₁₅ has been investigated using X-ray powder diffraction, scanning electron microscopy, and a network analyzer. Interactions between Ba₅Nb₄O₁₅ and B₂O₃ led to formation of second phases, BaNb₂O₆ and BaB₂O₄. The addition of B₂O₃ to Ba₅Nb₄O₁₅ resulted in lowering the sintering temperature from 1400° to 925°C. Low-fired Ba₅Nb₄O₁₅ could be interpreted by measuring changes in the quality factor ( Q × f ), the relative dielectric constant (ɛ_r), and the temperature coefficient of resonant frequency (τ_f) as a function of B₂O₃ additions. More importantly, the formation of BaNb₂O₆ provided temperature compensation. The microwave dielectric properties of low-fired Ba₅Nb₄O₁₅ had good dielectric properties: Q × f = 18700 GHz, ɛ_r= 39, and τ_f= 0 ppm/°C.     

Preparation of Ba6−3xNd8+2xTi18O54 via Ethylenediaminetetraacetic Acid Precursor

Ba_{6−3 x} Nd_{8+2 x} Ti₁₈O₅₄ ceramic powders were synthesized by the modified Pechini method using ethylenediaminetetraacetic acid (EDTA) as a chelating agent. A purplish red, molecular-level, homogeneously mixed gel was prepared, and transferred into a porous resin intermediate through charring. Single-phase and well-crystallized Ba_{6−3 x} Nd_{8+2 x} Ti₁₈O₅₄ powders were obtained from pulverized resin at a temperature of 900°C for 3 h, without formation of any intermediate phases. Meanwhile, the molar ratio of EDTA to total metal cation concentration had a significant influence on the crystallization behavior of Ba_{6−3 x} Nd_{8+2 x} Ti₁₈O₅₄. The Ba_{6−3 x} Nd_{8+2 x} Ti₁₈O₅₄ ( x = 2/3) ceramics prepared via EDTA precursor have excellent microwave dielectric characteristics: ɛ= 87, Qf = 8710 GHz.     

Microwave Properties of Ba2Ti9O20 Doped with Zirconium and Tin Oxides

The effects of solid-solution additives, their concentration, and the thermal processing schedule on the microstructure evolution and microwave properties of Ba₂Ti₉O₂₀ were studied. The solubility of tin in Ba₂Ti₉O₂₀ was higher than that of zirconium. Both elements facilitated the formation of phase-pure Ba₂Ti₉O₂₀ resonators. Ba₂Ti₉O₂₀ formed most easily with low dopant concentrations (0.82 mol%) (most impressively for ZrO₂ substitutions). Extended heat treatment (16 h versus 6 h at a temperature of 1390°C) resulted in volatilization of the grain-boundary liquid phase, which leads to more-porous resonators that have correspondingly lower permittivities. Increasing the dopant concentration resulted in minor increases in the quality factor; doping with zirconium led to slightly higher values (a maximum of 13900 at a frequency of 3 GHz). Increasing the measurement temperature degraded the quality factor (most precipitously for BaTi₄O₉). The temperature coefficient decreased as the ZrO₂ substitution increased but was largely unaffected by the SnO₂ concentration. Excess TiO₂ in a batch with no other dopants demonstrated degraded microwave properties.     

Raman Study of Glasses of Ba2TiSi2O8 and Ba2TiGe2O8

Raman spectra are reported for fresnoite (Ba₂Ti(Si,Ge)₂O₈ glasses, and comparison is made between the Raman spectra of the corresponding crystalline powders and glasses of Ba₂TiSi₂O₈ and Ba₂TiGe₂O₈. The Ba₂TiGe₂O₈ glass spectra show correspondence with the Ba₂TiGe₂O₈ crystalline Raman spectra; the v _s(Ge–O–Ge) mode occurs at 518 cm⁻¹ in the glass and at 521 cm⁻¹ in the crystalline material. Five-fold coordinated titanium is the majority species present in the Ba₂TiGe₂O₈ glass as revealed by a strong band at 824 cm⁻¹ in the I glass spectrum. The Ba₂TiSi₂O₈ glass spectra are similar to the Ba₂TiSi₂O₈ crystalline spectrum; the strongest band is found at 836 cm⁻¹ in the I glass spectrum. Through comparison with the previous Raman data of other titania silicate glasses, we conclude that the Ba₂TiSi₂O₈ glass has a structure similar to the crystalline phase.     

Topotaxial Formation of Mg4Nb2O9 and MgNb2O6 Thin Films on MgO (001) Single Crystals by Vapor–Solid Reaction

Thin-film solid-state reactions in the system MgO–Nb₂O₅ are experimentally investigated. MgO (001) substrates are subjected to Nb-O vapor at different temperatures in high vacuum. Thin films containing the phases Mg₄Nb₂O₉ and MgNb₂O₆ are formed by a vapor–solid reaction between the Nb-O vapor and the substrate. The crystallographic orientations of these phases are studied by X-ray diffractometry including pole figure analysis. Mg₄Nb₂O₉ grows (11.4)-, (11.6)-, and (11.9)-oriented, whereas MgNb₂O₆ grows with a preferential (241) orientation. The crystallographic relationships and their origins are discussed.     

Ba2Ti9O20 as a Microwave Dielectric Resonator

Microwave measurements of Ba₂Ti₉O₂₀ show that this ceramic is uniquely suited for dielectric resonators. (Suitable ceramics should have a high dielectric constant K , a low dielectric loss (high Q ), and a low temperature coefficient of resonant frequency, τ.) At 4 GHz, Ba₂Ti₉O₂₀ resonators have Q >8000, K = 39.8, and τ=2 ppm/°C. Measurements of Q and τ were made on unmetallized ceramic resonator disks positioned in a waveguide; K was measured using a dielectric post resonator technique. From 4 to 10 GHz, Q approaches that for a copper waveguide cavity, whereas the temperature coefficient is typically 8 times lower.     

Preparation and Unit-Cell Parameters of Single Crystals of Ba2Ti9020

Ba₂Ti₉O₂₀ crystallizes in the monoclinic system with α= l.4818(5) nm, b = 1.4283(6), and c = 0.7109(2) with β = 98.37°±0.07°. The most likely space group is P 2₁/ m , Z = 4 with a calculated density 4.58 g/cm³. The powder pattern was indexed. The Ba₂Ti₉O₂₀ crystals form as stellated groups when melts of BaCl₂+ 20 to 50% TiO₂ cool from 1275°C.     

High-Temperature Transmission Electron Microscopy and X-Ray Powder Diffraction Studies of Polymorphic Phase Transitions in Ba4Nb2O9

Polymorphic phase transitions in Ba₄Nb₂O₉ were studied by thermal analyses, high-temperature transmission electron microscopy and X-ray powder diffractometry. Two stable polymorphs were isolated, low-temperature α-modification and high-temperature γ-modification, with the endothermic phase transition at 1176°C. The α→γ transformation is accompanied by the formation of a 120° domain structure, which is a consequence of hexagonal→orthorhombic unit cell reconstruction. Reheating the presintered γ-Ba₄Nb₂O₉ results in the formation of a metastable γ'-modification (formerly known as β-polymorph) in the temperature range between 360° and 585°C, before the γ→α transformation at 800°C. Above ∼490°C Ba₄Nb₂O₉ becomes moderately sensitive to a loss of BaO. In air the surface of Ba₄Nb₂O₉ grains decomposes to nanocrystalline Ba₅Nb₄O₁₅ and BaO, which instantly reacts with atmospheric CO₂ to form BaCO₃. Surface reaction delays γ→α transformation up to 866°C in air. In vacuum the loss of BaO is even more enhanced and consequently the formation of minor Ba₃Nb₂O₈ phase is observed above 1150°C.     

Transformation Kinetics of Ba2Ti9O20 with ZrO2 Additive

Pure Ba₂Ti₉O₂₀ (BT29) was synthesized by a solid-state reaction in one step with various amounts of ZrO₂ powder additive. The transformation kinetics of BT29 were investigated by quantitative X-ray diffractometry (XRD). The results show that stoichiometric powder mixtures transform to the BT29 phase by nucleation and growth mechanism between 1200° and 1300°C with 1.0 mol% ZrO_2. The activation energy of the transformation was found to be 620±60 kJ/mol, but decreases to 515±30 kJ/mol when doped with 1.0 mol% ZrO₂. The addition of ZrO₂ possibly changes the phase transformation mechanism of BT29 from diffusion controlled to interface controlled.