Design, construction and study of a hybrid solar food processor in the climate of Costa Rica

During the last 25 years, the author has designed, constructed, studied and promoted solar oven, hybrid solar/electric oven, solar oven cum drier, solar cooker cum water heater and solar still. In different parts of the world, solar cookers have been made, studied, patented, however, their real uses are very limited due to many reasons—unstable climate, economic, cultural, social and single use, etc. In order to overcome part of the problems mainly the last one, author has recently designed one hybrid food processor (multi-purposes device) and studied various technical and practical aspects. It has been used for cooking, heating/pasteurizing water (to inactivate microbes) and distillation of small quantity of water (to remove different minerals) and drying domestic products (fruits, vegetables and condiments/herbs, etc.). For more than three years of use, author has found this to be a useful device, mainly from convenience, fuel saving, economic and also from ecological point of view. This device can be used at any time and for different uses but with the reduced consumption of conventional fuel.     

A truncated pyramid non-tracking type multipurpose domestic solar cooker/hot water system

For impressive dissemination of the solar thermal gazettes, it is imperative to keep on changing the device design features so as to cater to the different demands of diverse section of the society. Domestic solar hot water systems are not suitable for cooking and the capacity of domestic solar box type cookers for water heating is very low. We report truncated pyramid geometry based multipurpose solar device which could be used for domestic cooking as well as water heating. The device is designed, fabricated and tested. Cooking tests approved by Bureau of Indian Standards were performed in different seasons and the device was found to meet the requirement stipulated on two figures of merit. The performance of the design was also evaluated as a hot water system and the maximum efficiency was found to be 54%. The day-time and average night-time heat-loss coefficients were found to be 5.7 W/°C m² and, 3.74 W/C m², respectively, which are comparable to those of flat-plate collector based solar hot water systems. A simple economic analysis illustrate that this kind of multi-purpose design could be financially viable and physically useful.     

Studies on a new combined concentrating oven type solar cooker

This paper describes a combined concentrating/oven type solar cooker. The device can be used for cooking, boiling and roasting of foods on clear days. The cooker makes use of both concentrator and flat-plate collector principles, wherein the sunlight entering the cooker is reflected onto a hood which is provided with a selective solar absorber coating which houses the cooking vessels. Hence, the cooker makes use of both direct and diffuse solar radiation. The important part of this new device is a stationary mode and maximum capture of energy through improved design. The new cooker has been found to be more practical in comparison with either the simple hot box type solar cooker or concentrator type cookers where one needs to direct it to follow the sun. The cooking trial shows that the new device can be used twice a day, even on winter days.     

Novel solar cookers: suitable for small families

This paper presents the fabrication details and on-field experimental studies of two novel solar cookers, suitable for cooking requirements of small families; these are named as small family solar cookers (SFSC-1 and SFSC-2). Small size, good thermal performance, light weight, low-cost and short payback periods are some important features of these cookers. The values of some essential thermal performance parameters, first figure of merit (F₁), second figure of merit (F₂) and standard cooking power suggested by Bureau of Indian Standards and International Standard for box-type solar cookers, have been evaluated by experimental studies and found to be 0.116°C m²/W, 0.466, 30 W and 0.118°C m²/W, 0.488, 50 W for SFSC-1 and SFSC-2, respectively. A comparative analysis of the thermal performances of SFSCs with the solar cookers, developed by many authors, has also been presented here. The payback periods with respect to different cooking fuels for SFSCs have been found to be reasonably short.     

The development impact of solar cookers: A review of solar cooking impact research in South Africa

Solar cooking is often considered “a solution looking for a problem”. Solar cookers have long been presented as an interesting solution to the world's problem of dwindling fuel wood sources and other environmental problems associated with wood fuel demand for cooking. However, recent GTZ field work in South Africa showed different benefits instead: the use of solar cookers resulted in appreciable fuel and time savings as well as increased energy security for households using commercial fuels. These observations are based on field tests in South Africa that started in 1996 to investigate the social acceptability of solar cookers and to facilitate local production and commercialisation of the technology. Impact studies and use rate studies have been carried out by a number of different organisations since the inception of the project and although commercialisation of the technology has not been achieved to its fullest potential, impact studies indicate that solar cookers have a positive development impact on households through fuel-, energy- and time savings. The article aims to summarise the findings of the various studies and present an overview of use rates and impact data. A variety of factors influence solar cooker use rates, which in turn determine impacts. Some factors are related to the user, some to the environment in which the cooker is used and some to the cooker itself. Ultimately, the data shows that on average, only 17% of solar cooker owners do not use their stoves after purchase and that active solar cooker users utilise their stoves on average for 31% of their cooking incidences. Since the majority of solar stove buyers actually use their stoves and obtain real benefits, this suggests that that solar cookers are indeed not a solution looking for a problem but a solution worth promoting.     

Design optimization of solar cooker

Various designs of solar cookers have been theoretically investigated with a view to optimize their performance. Starting from a conventional box type cooker, various combinations of booster mirrors have been studied to arrive at a final design, aimed at providing a cooker, which can be fixed on a south facing window (for countries of northern hemisphere, mainly situated near the tropic of Cancer). This cooker, with a rear window opening, may provide higher cooking temperature for a fairly large duration of the day. Two or three changes in positions of the side booster mirrors, without moving the cooker as a whole has been proposed. The new design has been experimentally implemented and compared with a conventional box type solar cooker. Besides the convenience of a rear window opening, the cooker provides temperatures sufficiently high to enable cooking two meals a day.     

A review of the thermal performance parameters of box type solar cookers and identification of their correlations

One of the many thermal performance parameters such as efficiency, cooking power, figures of merit etc. are used to evaluate a solar cooker (including box type) based on test procedures which are non-identical. In the absence of an interrelation between the different performance parameters, it is very difficult to compare the cookers’ performance reported by different researchers and establish the criteria required for selection of a cooker which can accomplish cooking successfully and satisfactorily. In this review paper, some of the performance parameters and the related test procedures have been reviewed for box type solar cooker. Further an attempt has been made to identify common links between the different performance parameters in terms of a few objective parameters. This provides an enabling tool to the researchers to compare and correlate the different performance parameters. Three such objective parameters have been identified for box type solar cookers.     

Optimization of the parabolic mirror position in a solar cooker using the response surface method (RSM)

The main objective of this study is to develop and improve the thermal and radiative performance of solar cookers. A solar cooker has been designed, constructed and experimentally analyzed to achieve this goal. The designed system contains three narrow, adjustable flat mirrors that are mounted on a parabolic curved substrate in order to concentrate the reflected solar beam onto the absorber plate. The efficiency of this system depends on many variables that were kept fixed with the exception of the parabolic mirror position and operation time. The response surface method was used as the basis of the design and analysis of the experiments. The analysis of the results provided the mathematical function of the effective and overall efficiencies based on the experimental variables that can be adopted to optimize the mirror positions at any given time. As a result, a new system was developed with adjustable mirrors that yields 32.07% and 35.5% increase in the effective and overall efficiencies, respectively. The results have been validated by variance analysis and comparing theoretical and experimental efficiency. The experiments were carried out in Mashhad, Iran at latitude 37, longitude 54, and a height of 985 m above sea level.     

On-line recording of solar cooker use rate by a novel metering device: Prototype description and experimental verification of output data

A metering device for the determination of solar cooker use rate is presented. The device records food temperature, ambient temperature and irradiance. Automatic data evaluation yields the number of cooking cycles, cooking time, food “thermal mass”, as well as the impact on fuel consumption and GHG emission compared to other cooking techniques. Metering results are compared with actual conditions for box-type and concentrating solar cookers and found to be in agreement.     

Design and development of efficient multipurpose domestic solar cookers/dryers

A truncated pyramid-type solar cooker is designed, fabricated and tested. The truncated pyramid geometry concentrates the incident light radiations towards the bottom and the glazing glass surface on the top facilitates the trapping of energy inside the cooker. One of the salient features of the proposed design is to completely eradicate the need for tracking the sun during cooking, as tracking of sun does not yield better performance. During testing, the highest plate stagnation temperature, under no-load condition, approached 140 °C and under full-load condition, water temperature inside the cooker reached 98.6 °C in 70 min. Two figures of merit, F₁ and F₂, were calculated and their values were 0.117° C m²/W and 0.467 °C l, respectively, meeting the standards prescribed by the Bureau of Indian Standards for solar box-type cookers. Minor modifications in design are recommended to achieve higher temperatures and reduce cooking times. The design also allows trays to be retained for use as a household dryer.     

SOLAR COOKER ACCEPTANCE IN SOUTH AFRICA: RESULTS OF A COMPARATIVE FIELD-TEST

A one-year comparative field-test of 7 different types of solar cookers, involving 66 families in 3 study areas in South Africa, has been conducted by the South African Department of Minerals and Energy (DME) and the Deutsche Gesellschaft für Technische Zusammenarbeit (GTZ). Overall, families use solar cookers on 38% of all days and for 35% of all cooked meals; they express clear preferences for certain cooker types. Solar cookers, together with wood (stoves and open fires, used on 42% of all days), are the cooking appliances most used. Fuel consumption measurements show overall fuel savings of 38%, resulting in estimated pay-back periods (through monetary fuel savings) from 8 month onwards, depending on the type and region. Economic analysis, acquisition of test cookers by users after the placement period as well as an independent market study, have led to a second programme phase of commercial pilot dissemination of locally produced cookers, adapted according to field-test experiences.     

Evaluating the optimum load range for box-type solar cookers

This paper introduces a new concept of Optimum Load Range (OLR) for solar cookers. OLR gives the load values for which cooker preferably shows good thermal as well as good cooking performance; it may be considered a crucial parameter for solar cookers. This OLR concept is based on the dependence of rate of rise of load temperature on different heat transfer processes between load and cooker interior. This concept illustrates solar cooking in two simple steps. The total time required to complete these steps puts an essential constraint for cooking of any load amount. The maximum value of load (upper limit of OLR) till which cooker shows satisfactory cooking may be determined from this constraint. This constraint requires determination of two OLR parameters which are t_{step I} and t_{step II}. The load for which cooker remain almost 30% efficient, may be referred as lower limit (minimum value) of OLR. For the verification of OLR, experimental studies have been conducted with a solar cooker named SFSC. The OLR parameters along with different thermal performance parameters (TPPs) (second figure of merit (F₂), utilization efficiency (η_u) etc.) suggested by different researches for solar cookers in water load condition have been computed from the measured thermal profiles of different loads (0.8–3.0 kg). From the curve analysis of different TPPs with load, the existence of upper limit of OLR is observed. The values of rate of rise of load temperature at water temperatures 80, 85 and 90 °C for different loads also confirm the same. The OLR of SFSC is found to be 1.2–1.6 kg.     

Performance and testing of large-size solar water heater cum solar cooker

The performance of a novel device has been tested. The device can be used as a collector cum storage type solar water heater during the winter, and, with minor adjustments, it can be used as a hot-box solar cooker. The device can provide hot water at 50–60°C in the evening, which can be maintained at 40–45°C until the following morning. It can also be used for cooking food for about 40 people. The efficiencies of the device as a solar water heater and as a solar cooker have been found to be 67.7% and 29.8%, respectively. The payback period varies between 1.64 to 5.90 years depending on the fuel it replaces. The payback periods are of increasing length with respect to the fuels firewood, coal, electricity, LPG and kerosene.     

Fabrication of and performance studies on a low cost solar cooker having an inclined aperture plane

A low cost box-type solar cooker made of two paper carton boxes with crumpled newspaper balls as insulation has been fabricated with a tilted aperture plane. Comparative tests of this cooker have been conducted against a normal type costlier solar cooker with 1000 ml load of water in each of the cookers. It has been observed that on a sunny day water temperature initially increases more rapidly in the new cooker compared to the normal type cooker. But at temperatures higher than 90°C both the cookers perform similarly. Two figures of merit F₁ and F₂ have also been found to be satisfactory. An arrangement of low cost auxiliary heating using a 100w electric bulb inside a blackened metal casing allows the carton box cooker to reach cooking temperatures under cloudy conditions with ease when the normal type solar cooker fails. The cost of materials for the new cooker is within US $10 and has been observed to be as effective as the normal type solar cooker which requires between US $40 and $65 to fabricate.     

Design, development and testing of a double reflector hot box solar cooker with a transparent insulation material

A double reflector hot box solar cooker with a Transparent Insulation Material (TIM) has been designed, fabricated, tested and the performance compared with a single reflector hot box solar cooker without TIM. A 40 mm thick honeycomb made of polycarbonate capillaries was encapsulated between two glazing sheets of the cooker to minimise convective losses from the window so that even during an extremely cold but sunny day two meals can be prepared, which is not possible in a hot box solar cooker without TIM. The use of one more reflectors resulted in an avoidance of tracking towards sun for 3 h so that cooking operations could be performed unattended, as compared to a hot box solar cooker where tracking ahead of the sun is required every hour. The efficiencies were 30.5% and 24.5% for cookers with and without a TIM respectively, during the winter season at Jodhpur. The energy saving by use of a solar cooker with TIM has been estimated to be 1485.0 MJ of fuel equivalent per year. The payback period varies between 1.66 and 4.23 y depending upon the fuel it replaces, and is in increasing order with respect to the following fuels: electricity, firewood, coal, LPG and kerosene. The estimated life is about 15 y. Therefore, the use of a solar cooker is economical. The double reflector hot box solar cooker with TIM will be a boon in popularising solar cookers in developing countries.     

Enhancement the solar box cooker performance using steel fibers

The use of fossil fuel and wood for cooking poses health, environmental, and economic challenges, especially with the growing population. This has led to an increase in the trend towards the use of clean and sustainable cooking sources, including solar cookers. This experimental study aims to contribute by enhancing the performance of a solar box cooker (SBC) according to the concept of porous media via adding steel fibers inside the box as a modified SBC and comparing it with a conventional SBC. The stagnation test to determine the first figure of merit and the load test to determine the second figure of merit, standard boiling time, and cooker optothermal ratio were conducted under the outdoor conditions of Baghdad city. Also, an energy and exergy efficiency analysis, and calculating the rate of heat loss by three water loads heating and cooling tests. The results revealed that the modified SBC has a higher thermal performance than the conventional SBC.     

Evaluating the international standard procedure for testing solar cookers and reporting performance

The international standard procedure for testing solar cookers and reporting performance was proposed at the Third World Conference on Solar Cooking (Avinashilingam University, Coimbatore, India, 6–10 January, 1997) and revised by the committee over the following months. The standard sets limits for environmental conditions, specifies test procedures and calls for performance to be reported in terms of cooking power (W). While this value, like the fuel economy rating of an automobile, is not a guarantee of performance, it does provide a useful tool for comparison. The entire standard is presented in this paper. It was evaluated both by using it to analyze data previously collected and by using it to test one of the solar cookers in the historical data set. The test standard cooking power curve clearly distinguishes between solar cookers of differing design. Estimates of solar cooker performance for different locations and dates are fairly consistent when the test standard is employed. The criteria of being easy to use and presenting data predictive of thermal performance are also satisfied.     

Parametric model of solar cooker performance

This paper presents a model for prediction of the cooking power of a solar cooker based on three controlled parameters (solar intercept area, overall heat loss coefficient, and absorber plate thermal conductivity) and three uncontrolled variables (insolation, temperature difference, and load distribution). The model basis is a fundamental energy balance equation. Coefficients for each term in the model were determined by regression analysis of experimental data. The model was validated for commercially available solar cookers of both the box and concentrating types. The valid range of model application includes most of the feasible design space for family-sized solar cookers. The model can be used to estimate the cooking capacity of existing box type and concentrating type solar cookers. It can also be used to find the combinations of intercept area and heat loss coefficient required to cook a given quantity of food in a given climate.     

An improved solar cooker

An improved hot box type solar cooker (SC-2) has been designed, developed and tested. It is an improvement on the solar cooker SC-1 earlier developed at the institute. The cooking chamber has properly been optimized for cooking the food for a family of five persons. A rubber gasket has been provided at the boundary of the openable door to prevent the leakage of hot air, thus increasing the pressure in the cooking chamber. Different cooking trials like boiling, roasting and baking were successfully conducted and the cooker was found useful from 8.00 a.m. to 5.00 p.m., even during a winter month. The efficiency of the cooker was found to be 41.2 per cent.     

Evaluation of usage and fuel savings of solar ovens in Nicaragua

Solar cooking technology has been promoted as a solution to both global poverty and environmental degradation, but relatively little research exists on the impact of solar oven usage on biomass fuel consumption. This study evaluates solar oven usage and wood consumption in northern Nicaragua during both the rainy and dry seasons, using surveys, temperature dataloggers, and direct measurements of fuelwood use. Solar oven owners reported usage on 79% of days during the dry season, and 41% of days during the rainy season. Comparison with oven temperature records confirmed usage on 50% of days during the dry season, and 16% of days during the rainy season. However, wood consumption measurements showed no statistically significant difference between days with solar oven usage and days without, suggesting that frequency of usage alone is not an appropriate proxy for fuel savings. Survey results suggest that a large part of solar oven usage came in addition to biomass cooking, as opposed to replacing it. These results suggest a need for further study of wood consumption in situ and more focus on the specific kinds of foods prepared in solar cookers, as well as local cultural and climatic conditions.