Preparation and properties of carbon nanotube/polypropylene nanocomposite bipolar plates for polymer electrolyte membrane fuel cells

This study aims at the fabrication of lightweight and high performance nanocomposite bipolar plates for the application in polymer electrode membrane fuel cells (PEMFCs). The thin nanocomposite bipolar plates (the thickness <1.2 mm) consisting of multiwalled carbon nanotubes (MWCNTs), graphite powder and PP were fabricated by means of compression molding. Three types of polypropylene (PP) with different crystallinities including high crystallinity PP (HC-PP), medium crystallinity PP (MC-PP), low crystallinity PP (LC-PP) were prepared to investigate the influence of crystallinity on the dispersion of MWCNTs in PP matrix. The optimum composition of original composite bipolar plates was determined at 80 wt.% graphite content and 20 wt.% PP content based on the measurements of electrical and mechanical properties with various graphite contents. Results also indicate that MWCNTs was dispersed better in LC-PP than other PP owing to enough dispersed regions in nanocomposite bipolar plates. This good MWCNT dispersion of LC-PP would cause better bulk electrical conductivity, mechanical properties and thermal stability of MWCNTs/PP nanocomposite bipolar plates. In the MWCNTs/LC-PP system, the bulk electrical conductivities with various MWCNT contents all exceed 100 S cm⁻¹. The flexural strength of the MWCNTs/LC-PP nanocomposite bipolar plate with 8 phr of MWCNTs was approximately 37% higher than that of the original nanocomposite bipolar plate and the unnotched Izod impact strength of MWCNTs/LC-PP nanocomposite bipolar plates was also increased from 68.32 J m⁻¹ (0 phr) to 81.40 J m⁻¹ (8 phr), increasing 19%. In addition, the coefficient of thermal expansion of MWCNTs/LC-PP nanocomposite bipolar plate was decreased from 32.91 μm m⁻¹ °C⁻¹ (0 phr) to 25.79 μm m⁻¹ °C⁻¹ (8 phr) with the increasing of MWCNT content. The polarization curve of MWCNTs/LC-PP nanocomposite bipolar plate compared with graphite bipolar plate was also evaluated. These results confirm that the addition of MWCNTs in LC-PP leads to a significant improvement on the cell performance of the nanocomposite bipolar plate.     

Novel functionalized carbon nanotubes as cross-links reinforced vinyl ester/nanocomposite bipolar plates for polymer electrolyte membrane fuel cells

In this study, the novel functionalized multi-walled carbon nanotubes (MWCNTs) are used as cross-links between MWCNTs-vinyl ester interfaces to achieve homogeneous dispersion and strong interfacial bonding for developing fully integrated MWCNTs-vinyl ester nanocomposite bipolar plates. POAMA (i.e. poly(oxyalkylene)-amines (POA) bearing maleic anhydride (MA)) are grafted onto the MWCNTs by amidization reaction, forming MWCNTs-POAMA. In the MWCNTs-POAMA/vinyl ester nanocomposites, MWCNT-POAMAs react with vinyl ester and become part of the cross-linked structure, rather than just a separate component. It is found that the MWCNTs-POAMA exhibited better dispersion in the vinyl ester matrix than those of pristine MWCNTs. Moreover, the results demonstrate that the mechanical and electrical properties of the vinyl ester nanocomposite bipolar plate are improved dramatically. The ultimate flexural strength, unnotched impact strength, in-plane electrical conductivity and contact resistance of the MWCNTs-POAMA/vinyl ester nanocomposite bipolar plate are increased by 45%, 90%, 315% and 28%, respectively. In addition, the maximum current and power densities of the single fuel cell test using the MWCNTs-POAMA/vinyl ester nanocomposite bipolar plates is enhanced from 1.03 to 1.23 A cm⁻² and from 0.366 to 0.518 W cm⁻², respectively, which suggested that a higher electron transfer ability for polymer electrolyte membrane fuel cell applications can be achieved.     

Preparation and properties of carbon nanotube-reinforced vinyl ester/nanocomposite bipolar plates for polymer electrolyte membrane fuel cells

Novel multiwalled carbon nanotubes (MWNTs) were prepared using poly(oxypropylene)-backboned diamines of molecular weights M_w 400 and 2000 to disperse acid-treated MWNTs, improving the performance of composite bipolar plates in polymer electrolyte membrane fuel cells. A lightweight polymer composite bipolar plate that contained vinyl ester resin, graphite powder and MWNTs was fabricated using a bulk molding compound (BMC) process. Results demonstrate that the qualitative dispersion of MWNTs crucially determined the resultant bulk electrical conductivity, the mechanical properties and the physical properties of bipolar plates. The flexural strength of the composite bipolar plate with 1 phr of MWNTs was approximately 48% higher than that of the original composite bipolar plate. The coefficient of thermal expansion of the composite bipolar plate was reduced from 37.00 to 20.40 μm m⁻¹ °C⁻¹ by adding 1 phr of MWNTs, suggesting that the composite bipolar plate has excellent thermal stability. The porosity of the composite bipolar plate was also evaluated. Additionally, the bulk electrical conductivity of the composite bipolar plate with different MWNTs types and contents exceeds 100 S cm⁻¹. The results of the polarization curves confirm that the addition of MWNTs leads to a significant improvement on the single cell performance.     

Chromium nitride films on stainless steel as bipolar plate for proton exchange membrane fuel cell

A series of chromium nitride films are prepared on stainless steel substrates by pulsed bias arc ion plating (PBAIP) at different N₂ flow rate as bipolar plates for proton exchange membrane fuel cell (PEMFC). The film chemical composition and phase structure are characterized by X-ray photoelectron spectroscopy (XPS) and X-ray diffractometry (XRD). The characterization results indicate that the nitrogen content of deposited films varies from 0.28 to 0.50, and the phase structure changes from mixtures of Cr + Cr₂N, pure Cr₂N through Cr₂N + CrN, to pure CrN. The interfacial contact resistance between samples and carbon paper is measured by Wang's method, and a minimum value of 5.8 mΩ cm² is obtained under 1.2 MPa compaction force. The anticorrosion property is examined by potentiodynamic test in the simulated corrosive circumstance of the PEMFC under 25 °C, and the lowest corrosive current density of 5.9 × 10⁻⁷ A cm⁻² is obtained at 0.6 V (vs. SCE). Stainless steel substrates coated by the film with lowest contact resistance are chosen as the bipolar plates to assemble cells. An average voltage value of 0.62 V is achieved at 500 mA cm⁻², which is close to that of the cell with Ag-plated bipolar plates.     

Study on the mesocarbon microbeads/polyphenylene sulfide composite bipolar plates applied for proton exchange membrane fuel cells

Thermoplastic/graphite composite bipolar plates based on polyphenylene sulfide (PPS) and mesocarbon microbeads (MCMB) were prepared by compression molding at a pressure of 40 MPa and 400 °C. Electrical conductivity, bulk density, flexural strength, water and ethanol absorption were determined as function of PPS content. The influences of molding time, actived carbon and carbon fiber on the properties of the composite bipolar plates were investigated, the cross section of the composite plates were analyzed by scanning electron microscope (SEM). We found that the optimized PPS content is 20 wt% and the required molding time is 30 min. In particular, the composite plates containing 20 wt% PPS demonstrated in-plane conductivity as high as 133.7 S cm⁻¹, through-plane conductivity 21.37 S cm⁻¹, in addition to showing the value of density, flexural strength, water and ethanol absorption as 1.98 g cm⁻³, 38.82 MPa, 0.0409 and 0.352 g cm⁻³. The addition of actived carbon degraded all the performance of the bipolar plate, while addition of carbon fiber improved almost all the performance of bipolar plate except bulk density and through-plane conductivity. The performances of fuel cell with this composite bipolar plate were tested, no distinct variation occurred after the composite plates operating in fuel cell. These data indicates the chemical and mechanical stability of the composite plates and their potential application in fuel cell.     

High performance polyvinylidene fluoride/graphite/multi-walled carbon nanotubes composite bipolar plate for PEMFC with segregated conductive networks

Composite bipolar plates (BPs) are preferred to graphite BPs and metal BPs, in proton exchange membrane fuel cells (PEMFC), due to their pronounced advantages. However, facile and high-efficiency fabrication of high performance composite BPs, remains a challenge. In this study, high performance polyvinylidene fluoride (PVDF)/graphite/multi-walled carbon nanotubes (MWCNTs) composite BPs with segregated conductive network are prepared by structural design and compression molding. Due to the “brick-mud” structure formed in composite BPs by structural manipulation, its conductivity of low filler content is greatly improved. In addition, segregated synergistic conductive networks are observed in composite BPs after adding MWCNTs. The composite BP (5 wt% MWCNTs and 35 wt% graphite) exhibited electrical conductivity of 161.57 S/cm and area specific resistances of 7.5 mΩ cm². Moreover, the composite BPs have good flexural strength, excellent hydrophobicity and corrosion resistance. In summary, our work provides a simple and feasible strategy for manufacturing high performance composite BPs with low fillers.     

Preparation and properties on the graphite/polypropylene composite bipolar plates with a 304 stainless steel by compression molding for PEM fuel cell

Graphite/polymer composites have high corrosion resistance, low contact resistance and low fabrication cost but low cell efficiency and mechanical strength. This study examined the electrical and mechanical properties of graphite/polypropylene composite bipolar plates. Carbon nanotubes (CNTs) were used to improve the electrical properties of the graphite/PP composites. Although the electrical properties increased when excess conducting filler was added to the composite, the mechanical strength decreased significantly. 304 stainless steel (304 SS) plates with different thicknesses were used as the support material of a graphite/PP composite bipolar plate. The 304 SS-supported graphite/PP composite bipolar plate had an optimum CNTs/graphite/PP composite composition of 1.2, 83 and 17 wt.%, respectively. The flexural strength of the 304 SS-supported graphite/PP composites increased from 35 to 58 MPa with increasing 304 SS thickness from 0.5 to 1 mm. The power density of the graphite bipolar plate and 304 SS-supported graphite/PP composite bipolar plate were 968 and 877 mW cm⁻², respectively. The 304 SS complemented the mechanical strength of the graphite/PP composite bipolar plate as well as the cell efficiency.     

Preparation and properties of high performance nanocomposite bipolar plate for fuel cell

This study aims at developing lightweight and high performance composite bipolar plates for use in polymer electrolyte membrane fuel cells (PEMFCs). The thin polymer composite bipolar plates (the thickness <1.5 mm) containing of vinyl ester resin, graphite powder, organoclay have been fabricated by bulk molding compound (BMC) process. Organoclay was prepared by ionic exchange of montmorillonite (MMT) with three different molecular weight (M_w) of poly(oxypropylene)-backboned diamine intercalating agents. Results indicate that the basal spacing and content of MMT varied with M_w of POP-diamines are critical in determining the resultant mechanical properties for bipolar plates. Flexural strength of MMT composite plates was increased from 30.21 to 45.66 MPa by adding 2 phr of MMT. The flexural strength of the plate was also ca. 38% higher than the pristine graphite plate as the basal spacing of MMT was increased from 1.71 to 5.43 nm. Meanwhile, the unnotched impact strength of the composite plates was increased from 58.11 to 80.21 J m⁻¹. The unnotched impact strength of the plate was ca. 30% higher than that of the original graphite plates as the basal spacing of MMT was increased from 1.71 to 5.43 nm. The limiting oxygen index (LOI) and the UL-94 test revealed that the bipolar plate possesses excellent flame retardant with LOI >50 and UL-94-V0. The thermal decomposition temperature of each MMT composite plate is also higher than 250 °C. In addition, the bulk electrical conductivity of the bipolar plate with different MMT contents and basal spacing of MMT is higher than 100 S cm⁻¹. The corrosion current is less than 10⁻⁷ A cm⁻². Results confirm that the addition of MMT leads to a significant improvement on the performance of the composite bipolar plate.     

Coated stainless steels evaluation for bipolar plates in PEM water electrolysis conditions

Proton exchange membrane water electrolysis (PEMWE) is a promising technology to be incorporated in the production of green hydrogen, but one of its limitation to market penetration is the cost of bipolar plates (BPP).Aiming to reduce the cost of PEMWE stack, different surface engineered coating systems based on CrN/TiN, Ti/TiN, Ti and TiN deposited by physical vapor deposition on SS 316L, SS 904L and SS 321 were tested, as potential cost effective solutions to be implemented on bipolar plates. A corrosion evaluation has been carried out in anodic PEMWE conditions in order to determine the best substrate/coating combination for bipolar plates. Ti/TiN multi-layered coating on SS 321 shown the best performance with ?0.02% weight loss, current at 2 V_SHE to 436 μA cm^?2 and ICR after corrosion test to 9.9 mΩ cm².     

Facile one pot sonochemical synthesis of CoFe2O4/MWCNTs hybrids with well-dispersed MWCNTs for asymmetric hybrid supercapacitor applications

In this study, a facile sonochemical strategy is used for the fabrication of CoFe₂O₄/MWCNTs hybrids as an electrode material for supercapacitor applications. FE-SEM image demonstrates the uniformly well-distributed MWCNTs as well as porous structures in the prepared CoFe₂O₄/MWCNTs hybrids, suggesting 3D network formation of conductive pathway, which can enhance the charge and mass transport properties between the electrodes and electrolytes during the faradic redox reactions. The as-fabricated CoFe₂O₄/MWCNTs hybrids with the MWCNTs concentration of 15 mg (CFC15) delivers maximum specific capacitance of 390 F g⁻¹ at a current density of 1 mA cm⁻², excellent rate capability (275 F g⁻¹ at 10 mA cm⁻²), and outstanding cycling stability (86.9% capacitance retention after 2000 cycles at 3 mA cm⁻²). Furthermore, the electrochemical performance of the CFC15 is superior to those of pure CoFe₂O₄ and other CoFe₂O₄/MWCNTs hybrids (CFC5, CFC10 and CFC20), indicating well-dispersion MWCNTs and uniform porous structures. Also, as-fabricated asymmetric supercapacitor device using the CoFe₂O₄/MWCNTs hybrids as the positive electrode and activated carbon as the negative electrode materials shows the outstanding supercapacitive performance (high specific capacitance, superior cycling stability and good rate capability) for energy storage devices. It delivers a capacitance value of 81 F g⁻¹ at 3 mA cm⁻², ca. 92% retention of its initial capacitance value after 2000 charge-discharge cycles and excellent energy density (26.67 W h kg⁻¹) at high power density (~319 W kg⁻¹).     

Thin chromium nitride PVD coatings on stainless steel for conductive component as bipolar plates of PEM fuel cells: Ex-situ and in-situ performances evaluation

In this paper, two types of chromium PVD coatings (100 nm) have been elaborated on 316L stainless steel (SS) by adjusting the nitrogen flow rate. The first coating is a mixture of Cr₂N and Cr, the second one is a single phase CrN. It is shown that the performances of the material are strongly dependant of the nature of the passive film formed on the chromium nitride layers due to the galvanic coupling between the coating and the substrate. The CrN coated SS shows very good corrosion resistance in simulated PEMFC media. The surface conductivity of the SS is also greatly improved and the CrN coated SS shows an interfacial contact resistance of 10 mΩ cm² at 140 N cm⁻². Five single cells of stainless steel bipolar plates coated with the CrN film were assembled for performance test. This 5 cell stack does not show any mean voltage degradation over 200 h dynamic cycling. Moreover, the performances of the CrN coated SS bipolar plates are very close to the Au-coated SS bipolar plates.     

Surface modification of a natural graphite/phenol formaldehyde composite plate with expanded graphite

Natural graphite/phenol formaldehyde (NG/PF) resin composite plates modified with thin layers of expanded graphite (EG) are fabricated by mold compression to lower the contact resistance between the plates and gas diffusion layers (GDLs). The modification considerably reduces contact resistance versus bare NG/PF plates. The extent of the decrease in contact resistance is influenced by the expanded volume of EG used. A low contact resistance of 1.42 mΩ cm² persists for the EG (150 ml g⁻¹)-modified NG/PF plates despite the PF content, whereas that of bare plates increases from 3.62 to 17.01 mΩ cm² as PF content changes from 5 wt% to 30 wt%. With increasing EG thickness on the surface of NG/PF plates, contact resistance at first decreases and then approaches a constant value when the NG layer exceeds 40 μm. More importantly, the total electrical resistance, as expressed by volume resistance, can be reduced by applying EG layers to NG/PF composite plates. The reduction of total resistance is more remarkable for the composite plates with high PF content because the bulk resistance of the EG layer can be well compensated by the decrease of contact resistance at a proper range of EG layer thickness.     

Fabrication of electrochemically interconnected MoO3/GO/MWCNTs/graphite sheets for high performance all-solid-state symmetric supercapacitor

Binder-free MoO₃/GO/MWCNTs/graphite sheets were successfully fabricated via electrodeposition of graphene oxide and functionalized multi walled carbon nanotube onto graphite sheets followed by electrodeposition of molybdenum oxide. The capacitive behavior of the MoO₃/GO/MWCNTs/G sheet was found to be superior with respect to those of MoO₃/MWCNTs/graphite and MoO₃/GO/G sheets. The high wettability, interconnected structure and synergetic effects between MoO₃, GO and MWCNTs made the MoO₃/GO/MWCNTs/G sheet exhibited a high areal capacitance of 103 mF cm⁻² at current density of 0.7 mA cm⁻² in 1.0 M KCl. An all-solid-state symmetric supercapacitor device prepared by using the MoO₃/GO/MWCNTs/G sheet as both positive and negative electrodes showed high cell voltage of 2.5 V and remarkable cycle life of 86.8% retention after 2000 cycles, suggesting the possibility for practical applications in energy storage device.     

Fabrication of titanium bipolar plates by rubber forming and performance of single cell using TiN-coated titanium bipolar plates

In this study, a rubber forming method is used to fabricate titanium bipolar plates for proton exchange membrane fuel cells. A titanium blank with a thickness of 0.1 mm is compressed using a stamping mold equipped with a 200-ton hydraulic press to fabricate bipolar plates. A forming experiment is carried out by changing different parameters such as the punch velocity, punch pressure, rubber thickness, rubber hardness, and draft angle of the channel. The optimum forming conditions are found to be a rubber thickness of 10 mm, rubber hardness equivalent to that of Shore A 20, punch velocity of 30 mm s⁻¹, punch pressure of 55 MPa, and punch draft angle of 30°. The fabricated titanium bipolar plate is coated with a TiN layer. A single cell with a TiN-coated titanium bipolar plate is examined and compared to those with uncoated titanium and graphite bipolar plates. The initial performances (in terms of current densities) of the single cells with the uncoated titanium, TiN-coated titanium, and graphite bipolar plates are 396, 799, and 1160 mA cm⁻², respectively, at a cell voltage of 0.6 V.     

Mechanical properties,corrosion resistance,and rubber pad forming of cold differential speed-rolled pure titanium for bipolar plates of proton-exchange membrane fuel cells

Due to problems such as pores on surface-treated coatings, the corrosion resistance of pure titanium bipolar plates for proton-exchange membrane fuel cells can be further improved by increasing the corrosion resistance of pure titanium by using differential speed-rolling (DSR); however, these materials have not yet reached the standard requirements of bipolar plates (corrosion current density i_corr＜10³ nA·cm^?2). In this work, the corrosion resistance of pure titanium was improved by optimizing the DSR process while the strength was maintained. The best corrosion resistance of the DSR pure titanium was achieved when the roller speed ratio was 2, while i_corr was 429 nA·cm^?2 in a solution of 0.5 M H₂SO₄ and 2 mg/L HF at room temperature. The formability of the DSR pure titanium for bipolar plates was verified. The optimal holding pressure range was 6.8–7.0 kN.     

Molybdenum carbide coated 316L stainless steel for bipolar plates of proton exchange membrane fuel cells

Superior corrosion resistance and high electrical conductivity are crucial to the metallic bipolar plates towards a wider application in proton exchange membrane fuel cells. In this work, molybdenum carbide coatings are deposited in different thicknesses onto the surface of 316 L stainless steel by magnetron sputtering, and their feasibility as bipolar plates is investigated. The microstructure characterization confirms a homogenous, compact and defectless surface for the coatings. The anti-corrosion performance improves with the increase of the coating thickness by careful analysis of the potentiodynamic and potentiostatic data. With the adoption of a thin chromium transition layer and coating of a ∼1052 nm thick molybdenum carbide, an excellent corrosion current density of 0.23 μA cm⁻² is achieved, being approximately 3 orders of magnitude lower than that of the bare stainless steel. The coated samples also show a low interfacial contact resistance down to 6.5 mΩ cm² in contrast to 60 mΩ cm² for the uncoated ones. Additionally, the hydrophobic property of the coatings’ surface is beneficial for the removal of liquid water during fuel cell operation. The results suggest that the molybdenum carbide coated stainless steel is a promising candidate for the bipolar plates.     

Preparation,electrical, mechanical and thermal properties of composite bipolar plate for a fuel cell

A novel composite bipolar plate for a polymer electrolyte fuel cell has been prepared by a bulk-moulding compound (BMC) process. The electrical resistance of the composite material decreases from 20 000 to 5.8 mΩ as the graphite content is increased from 60 to 80 wt.%. Meanwhile, the electrical resistance of composite increases from 6.5 to 25.2 mΩ as the graphite size is decreased from 1000 to 177 μm to less than 53 μm. The thermal decomposition of 5% weight loss of composite bipolar plate is higher than 250 °C. The oxygen permeability of the composite bipolar plate is 5.82×10⁻⁸ (cm³/cm² s) when the graphite content is 75 wt.%, and increases from 6.76×10⁻⁸ to 3.28×10⁻⁵ (cm³/cm² s) as the graphite size is longer or smaller than 75 wt.%. The flexibility of the plate decreases with increasing graphite content. The flexural strength of the plate decreases with decrease in graphite size from 31.25 MPa (1000–177 μm) to 15.96 MPa (53 μm). The flexural modulus decreases with decrease of graphite size from 6923 MPa (1000–177 μm) to 4585 MPa (53 μm). The corrosion currents for plates containing different graphite contents and graphite sizes are all less than 10⁻⁷ A cm⁻². The composite bipolar plates with different graphite contents and graphite sizes meet UL-94V-0 tests, and the limiting oxygen contents are higher than 50. Testing show that composite bipolar plates with optimum composition are very similar to that of the graphite bipolar plate.     

Rapid coating preparation strategy for chromium nitride coated titanium bipolar plates of proton exchange membrane fuel cells

It is critical to develop a coating with sufficient comprehensive performances and efficient preparation strategy for the commercial application of metallic bipolar plate in proton exchange membrane full cell (PEMFC). In this work, chromium nitride coatings prepared by a rapid multi-arc ion plating (MIP) process with various nano thicknesses are investigated in the simulated PEMFC cathodic environments. Both the corrosion resistance and conductivity of the coatings increase with the growth of the coating thickness, which can be attributed to the increasing equivalent diameter, density, and area fraction of the droplets formed on the coating surfaces. The chromium nitride coating with a thickness of approximately 1.0 μm has the lowest I_0.6 V (0.594 μA cm^?2) and interfacial contact resistance (ICR, 6.54 mΩ cm²@1.4 MPa after corrosion test), achieving the 2025 technical targets proposed by the US Department of Energy for bipolar plates. This work shows that rapid preparation by MIP within 12 min is a potential strategy for chromium nitride coated titanium bipolar plates of PEMFCs at industrial scale.     

NiFe-LDH/MWCNTs/NF nanohybrids as a high-performance bifunctional electrocatalyst for overall urea electrolysis

It is crucial for the storage and conversion of hydrogen energy to substitute the low theoretical potential of urea oxidation reaction (UOR) for the high theoretical potential of anodic water electrolysis (oxygen evolution reaction (OER)). In this paper, it puts forward a brief and scalable strategy, so as to synthesize a novel bifunctional nickel-iron layered double hydroxide and multi-walled carbon nanotube composites supported on Ni foam, represented as NiFe-LDH/MWCNTs/NF. Electrochemical measurements demonstrate that NiFe-LDH/MWCNTs/NF is able to realize an efficient electrocatalysis for UOR. During this process, merely a potential of 1.335 V is needed at 10 mA cm⁻², which can be taken to replace OER, thus reducing overpotential in H₂-production as well as power consumption. In addition, NiFe-LDH/MWCNTs/NF also exhibits electro-defense electrocatalytic efficiency to achieve the reaction of hydrogen evolving process, which provides a low overpotential of 98 mV at 10 mA cm⁻². To further prove it, all-water-urea electrolysis measurement is carried out in 1 M KOH and 0.5 M Urea with NiFe-LDH/MWCNTs/NF as cathode and anode respectively. NiFe-LDH/MWCNTs/NF||NiFe-LDH/MWCNTs/NF electrode manages to provide 10 mA cm⁻² at a voltage of merely 1.507 V, 156 mV lower than that of water splitting, which proves its commercial viability in energy-saving hydrogen production.     

Stainless steel bipolar plate coated with carbon nanotube (CNT)/polytetrafluoroethylene (PTFE) composite film for proton exchange membrane fuel cell (PEMFC)

Composite film of carbon nanotube (CNT) and polytetrafluoroethylene (PTFE) was successfully formed by using their dispersion fluids. This CNT/PTFE composite film was electrically conductive in the range of 10 S cm⁻¹. The proton exchange membrane fuel cell (PEMFC) was assembled with the stainless steel bipolar plate coated with the CNT/PTFE composite film. This coating decreased the contact resistance between the surface of the bipolar plate and the membrane electrode assemble (MEA). Therefore, the output power of the fuel cell increased by 1.6 times.