Fundamental Material Aspects Underlying the Preparation of High-Temperature Superconducting (Bi,Pb)2+xSr2Ca2Cu3O10+d Ceramics

Phase equilibria of the quasi-quinary system Bi₃O₃-PbO-SrO-CaO-CuO were studied between 650° and 900°C in air with emphasis on the high-temperature superconducting phase (Bi,Pb)_{2+ x} Sr₂Ca₂Cu₃O_{10+ d} (2223). The 2223 phase lies in equilibrium with a number of nonsuperconducting phases and also with the superconducting phase (Bi,Pb)₂Sr₂CaCu₂O_{8+ d} (2212). The single-phase region was found to be very limited. The Pb solubility of the 2223 phase is strongly temperature dependent. The phase relations are very sensitive to variations of the cation concentration and temperature. This effect significantly influences the preparation of 2223 ceramics.     

Preparation and Characterization of Tl-Ba-Ca-Cu-O Superconducting Films by Spray Pyrolysis and Tl-Diffusion Technique

The present work reports that highly c -axis-oriented Tl-Ba-Ca-Cu-O superconducting films with zero-resistance temperature up to 112 K were successfully prepared using the spray pyrolysis technique with a subsequent Tl-diffusion treatment. The insalating Ba-Ca-Cu-O precursor films (Ba:Ca:Cu = 2:2:3) were made by spray deposition of the related metal nitrate solution on a preheated (300°–400°C) MgO(001) single-crystal substrate. The presence of the superconducting phases of the resultant films depended strongly on the types of Tl sources used. The results showed that the formation of the super conducting phases could be achieved more readily by using the bulk Tl-Ba-Ca-du-O rather than Tl₂O₃ as a Tl source. In other words, the low Tl content in the TlBaCaCuO bulk source with a resulting low Tl-vapor pressure is favorable for the formation of a higher T _c superconducting phase. The dominant phases in the prepared films were mainly TlBa₂Ca₂Cu₃O/(1223 phase) and Tl₂Ba₂CaCu₂O_y(2212 phase). The critical current density of a film with a nearly single-phase(1223) structure was measured to be 1.2 × 10⁴ A/cm² at 77 K under zero magnetic field.     

Quantitative Electron Microscopy of (Bi,Pb)2Sr2Ca2Cu3O10+δ/Ag Multifilament Tapes During Initial Stages of Annealing

The microstructural and compositional evolution during initial annealing of a superconducting (Bi,Pb)₂Sr₂Ca₂Cu₃O_10+δ/Ag tape is studied using quantitative transmission electron microscopy. Special attention is devoted to the occurrence of Pb-rich liquids, which are crucial for the Bi₂Sr₂CaCu₂O_8+δ to (Bi,Pb)₂Sr₂Ca₂Cu₃O_10+δ transformation. Ca and/or Pb-rich (Bi,Pb)₂Sr₂CaCu₂O_8+δ grains dissolve into a liquid, which reacts with Ca-rich phases to increase the liquid's Ca-content. This leads to (Bi,Pb)₂Sr₂Ca₂Cu₃O_10+δ formation. Apparently, a Ca/Sr ratio of around 1 is sufficient to keep (Bi,Pb)₂Sr₂Ca₂Cu₃O_10+δ nucleation going. It is confirmed that Ag particles are transported from the Ag-sheath into the oxide core by the liquid and not by mechanical treatment of the tape.     

Solid-Solution Ranges of the n= 2 and n= 3 Superconducting Phases in Bi2(SrxCa1 −x)n+1CunOy and the Effect on Tc

The cation solubility limits of the n = 2 and n = 3 superconducting phases in the Bi₂(Sr _x Ca_{1 − x} ) _{n +1}Cu _n O _y system were established along tie lines with compatible phases via electron probe microanalysis on bi- (or poly-) phasic samples prepared at 860°C. Pb additions (15 mol% of the Bi content) were used to facilitate formation of the n = 3 phase. In each case football-shaped volumes in composition space were established as the solubility limits which bordered on the nominal compositions 2212 or 2223 (Bi:Sr:Ca:Cu) with the long axis parallel to the Sr-Ca side of the quaternary (i.e., Sr-to-Ca intersolubility) but also extending toward Bi and Cu. This means that, for the most part, the superconducting phases are alkaline-earth deficient relative to the ideal 2212 and 2223 compositions. The Pb content in the 2223 phase is typically 10% of the Bi content. T _c variations could be correlated with variations in Sr or (Sr + Bi) content and the length of the c -axis parameter.     

Retrograde Densification of Calcined and Glass Precursors of Approximate (Bi,Pb)2Sr2Ca2Cu3O10 Stoichiometry

Retrograde densification of pelletized calcines and glasses having an approximate (Bi,Pb)₂Sr₂Ca₂Cu₃O₁₀ starting stoichiometry and sintered at ∼850°C can be described by first-order rate equations. Retrograde densification in the calcine precursors was largely due to the development of open pores, and was approximately proportional to the concentration of the (Bi,Pb)₂Sr₂CaCu₃O₁₀ phase. In the glasses, retrograde densification is mainly caused by porosity accompanying the growth of a needlelike Sr─Ca─Cu─O phase, together with (Bi,Pb)₂Sr₂Ca₂Cu₃O₁₀ and (Bi,Pb)₂Sr₂CaCu₂O₈.     

Superconducting Properties of Barium-Doped (Bi,Pb)2Sr2Ca2Cu3Ox Glass-Ceramics

The Ba-doped superconducting (Bi,Pb)₂Sr_{2- x} Ba _x Ca₂Cu₃O _y and (Bi,Pb)₂Sr₂Ca_{2- x} Ba _x Cu₃O _y (0 ≦ x ≦ 1.0) were prepared by using a melt-quenching method, and the effect of Ba additions on the glass-forming ability and the crystalline phase was examined. The glass-forming ability was not improved by substitution of Ba for Sr or Ca, and particularly BaPbO₃ as well as CaO was observed in the melt-quenched sample of (Bi,Pb)₂SrBaCa₂Cu₃O _y . BaPbO₃ crystals were precipitated in all glass-ceramics with Ba substituted for Sr or Ca. The partial substitution of Ba substituted for Sr was effective for the formation of the high- T _c phase, and (Bi,Pb)₂Sr_1.4Ba_0.6Ca₂Cu₃O _y glass-ceramics obtained by annealing at 830°C for 100 h exhibited superconductivity with a T _c of 103 K, although BaPbO₃ and the low- T _c phase were still largely present.     

Phase Equilibria near (Bi,Pb)-2223, As a Function of Oxygen Partial Pressure

The phase equilibria near (Bi,Pb)₂Sr₂Ca₂Cu₃O_10+delta ((Bi,Pb)-2223) was studied in the temperature range of 750°-820°C in air and in reducing atmospheres. In air, (Bi,Pb)-2223 was in equilibrium with one or more of the following phases: (Bi,Pb)₂Sr₂CaCu₂O_8+delta ((Bi,Pb)-2212), (Sr,Ca)₁₄Cu₂₄O₄₁ (14:24), (Ca,Sr)₂CuO₃, (Bi,Pb)₄(Sr,Ca)₅-CuO _x (451), Ca₂PbO₄, and CuO. Ca₂PbO₄ and the 451 phase were not in equilibrium with (Bi,Pb)-2223 at an oxygen partial pressure ( p _O2) of 10^-3 atm, which is indicative of higher lead solubility in (Bi,Pb)-2223 under more-reducing conditions. In a second set of experiments, the lead content in both (Bi,Pb)-2212 single crystals and (Bi,Pb)-2223 powders was investigated as a function of p _O2 at a constant temperature of 750°C. Lead solubility in (Bi,Pb)-2212 and (Bi,Pb)-2223 increased as p _O2 decreased.     

Subsolidus Relations in the La2O3─CuO─CaO Phase Diagram and the La2O3─CuO Binary Join

The phase diagram for the CuO-rich part of the La₂O₃─CuO join was redetermined. La₂Cu₂O₅ was found to have a lower limit of stability at 1002°± 5°C and an incongruent melting temperature of ∼1035°C. LagCu₇O₁₉ had both a lower (1012°± 5°C) and an upper (1027°± 5°C) limit of stability. Subsolidus phase relations were studied in the La₂O₃─CuO─CaO system at 1000°, 1020°, and 1050°C in air. Two ternary phases, La_1.9Ca_1.1Cu₂O_5.9 and LaCa₂Cu₃O_8.6, were stable at these temperatures, with three binary phases, Ca₂CuO₃, CaCu₂O₃, and La₂CuO₄. La₂Cu₂O₅ and La₈Cu₇O₁₉ were stable only at 1020°C, and did not support solid-solution formation.     

2223 Phase Formation in Bi(Pb)─Sr─Ca─Cu─O: I, The Role of Chemical Composition

The formation of superconducting phases in the Bi(Pb)─Sr─Ca─Cu─O system has been systematically investigated using DTA/TG, XRD, SEM/EDAX, TEM, EPMA, ICP-AES, fourprobe dc resistance, and ac susceptibility. Starting compositions, firing temperature, and the duration of heat treatment, together with the atmosphere, were found to be critical in determining the preferred formation of the 2223 phase. This paper reports the effect of the initial chemical composition, emphasizing the importance of compositional control in the synthesis of the single 2223 phase. It has been shown that, with a correct starting composition and predetermined synthesis conditions, single 2223 phase can be obtained without intergrowth by the 2212 and other impurity crystalline phases. The optimum starting composition for the preferred growth of the 2223 phase was identified as being Bi_1.7Pb_{0.3+ y} Sr₂Ca₂Cu₃O _x ( y = 0.1), with excess Pb added in order to compensate for its loss at high temperatures. The effect of Pb doping and excess Cu on the phase formation in the Bi oxide based superconducting system is discussed.     

Ag2O-Doped Bi2Sr2Ca1Cu2Ox Superconductors Prepared via Melt-Quenching

Ag₂O-doped superconducting Bi₂Sr₂Ca₁Cu₂O _x ceramics were prepared by a melt-quenching–reheating method. It is found that the Ag₂O-doped, as-cast specimens exhibit superconductivity ( T _c= around 80 K) by heat treatment at temperatures around 800°C even in an evacuated and sealed silica glass tube, while the undoped specimens do not and vaporize by the corresponding heat treatment. Conversion of the Ag₂O-doped, as-cast specimens into superconducting ceramics when heated in an evacuated vessel is explained in terms of the oxygen donor of Ag₂O in the specimen. This finding enables us to fabricate a desired shape of superconducting Bi₂Sr₂Ca₁Cu₂O _x ceramics sealed in metals or glasses. The addition of Ag₂O to Bi₂Sr₂Ca₁Cu₂O _x melt, however, had deleterious influences on the superconducting properties ( T _c and J _c) of the resultant ceramics when obtained by heat treatment in air.     

Phase Separation and Crystallization of BiSrCaCu2Al0.5Ox Glass

Al₂O₃ addition to the melt of a BiSrCaCu₂O _x composition was found by TEM observation to cause the liquid-liquid phase separation of the melt-quenched glass, and to result in preferential precipitation of superconducting Bi₂Sr₂Ca₁Cu₂O _x crystals from the melt during the cooling process.     

Phase Regions and Kinetics of Formation of (Bi,Pb)2Sr2Ca2Cu3Ox in Ag-Sheathed Tape

Ag-sheathed (Bi,Pb)₂Sr₂Ca₂Cu₃O, (2223) tapes were made by the oxide-powder-in-tube method. Tapes were heat-treated isothermally at several different temperatures in 7.5% O₂/Ar, then quenched into oil to retain the phase assemblages at the reaction temperatures. 2223 formed between ∼810° and ∼837°C. The Avrami equation was applied to describe the kinetics of 2223 formation from a mixture of Bi₂Sr₂CaCu₂O _x and nonsuperconducting phases, mainly Ca₂PbO₄ and CuO. The calculated Avrami exponent, n ∼ 1, indicated that the kinetics in this system could be described as a diffusion-controlled, two-dimensional nucleation and growth process. The apparent activation energy for forming 2223 was ∼2900 kJ/mol from ∼817° to ∼825°C and ∼890 kj/mol from ∼825° to ∼837°C. A temperature-time-transformation diagram was constructed based on the kinetic data; it describes the transformational behavior of this particular system.     

Effect of Extrusion on the Critical Current Density of Bi1.4Pb0.6Sr2Ca2Cu3Ox Superconducting Wires

The effect of extrusion on improving the critical current density ( J _c) of Bi_1.4Pb_0.6Sr₂Ca₂Cu₃O _x superconducting wires is investigated. Calcined powders (Bi_1.4Pb_0.6Sr₂Ca₂Cu₃O _x ) are first mixed with a forming aid—a thermoplastic polymer (polyethylene)—for workability, and then extruded, using a capillary rheometer, to form wires 2 mm in diameter. The J _c value, measured by the four-probe method in liquid nitrogen at 77 K, is improved substantially by the following process: (1) the superconducting precursors are extruded at high viscosity with a forming aid, to align the platelike particles unidirectionally; (2) the forming aid alone is carefully burned out, without destroying the extruded configuration; and (3) the extruded wires are annealed at 850°C in air for more than 96 h.     

Crystal Chemistry and Phase Equilibrium Studies of the BaO(BaCO3)–½R2O3–CuOx Systems in Air: VI, R = Neodymium

Crystal chemistry and subsolidus phase equilibrium studies of the Ba-Nd-Cu-O system near the CuO and Nd₂O₃ corners have been carried cut at 950°C in air. Two solid-solution series have been identified in the Ba-Nd-Cu-O system. The first series involves the high- T _c superconductor phase, and has the formula Ba_2–xNd_1+xCu₃O_6+z, where × < ≅ 0.7. At the ideal compound stoichiometry of Ba₂NdCu₃O_6+z, the transformation from the high- T _c orthorhombic to tetragonal phase occurs at 550°–575°C in air. This temperature varies as a function of composition, and at x ≅ 0.2 to 0.3 it occurs at 950°C. The second solid solution is the non-superconducting "brown phase" represented by Ba_2+2x-Nd_4–2xCu_2–xO_10–2z 0 ≤ x ≤ 0.1. Preliminary phase diagrams of the BaO–Nd₂O₃ and Nd₂O₃–CuO_x systems are also presented. Standard X-ray diffraction patterns of BaNd₂–CuO₅ and (Nd_1.9Ca_0.1)CuO_4–z are provided.     

Effect of High-Temperature, High-Oxygen-Fugacity Annealing on the Stability of the (Bi,Pb)2Sr2Ca2Cu3O10 ±δ-type Compound

The stability of the (Bi,Pb)₂Sr₂Ca₂Cu₃O_10±δ-type compound has been evaluated under conditions of elevated temperature (500°-860°C) and elevated oxygen fugacity (i.e., in O₂/Ar gas mixtures containing ≤120% O₂, at total pressures of 5207 MPa). At sufficiently high oxygen fugacities and temperatures, the (Bi,Pb)₂Sr₂Ca₂Cu₃O_10±δ-type compound transformed into a mixture of a strontium-rich (Bi,Pb)₁-(Sr,Ca,Cu)₂O_y-type compound, a calcium-rich (Bi,Pb)₂-(Sr,Ca,Cu)₂O_y-type compound, CuO, and a small amount of (Sr,Ca)O. The decomposition of the (Bi,Pb)₂Sr₂Ca₂-Cu₃O_10±δ-type compound was accompanied by a 2%-3% weight gain, which was consistent with an oxidation reaction. The conditions of oxygen fugacity and temperature leading to decomposition, and the resulting decomposition products, are compared for the (Bi,Pb)₂Sr₂Ca₂Cu₂O_10±δ-type and Bi₂Sr₂Ca₁Cu₂O_8±Ψ-type compounds.     

Alignment of YBa2Cu3O7-x and Ag─YBa2Cu3O7-x Composites at ∼930°C by Eutectic Formation

The present work describes a new technique to synthesize aligned YBa₂Cu₃O_{7- x} and Ag─YBa₂Cu₃O_{7- x} superconducting composites from Ba- and Cu-deficient compositions (relative to YBa₂Cu₃O_{7- x} ) plus BaCuO₂. For YBa₂Cu₃O_{7- x} , high transition temperature midpoint T_c (91 K), temperature of zero resistivity T ₀ (90 K), and critical current density J_c (>3000 A°Cm⁻² at 77 K) were achieved by using this technique. This procedure provides the potential for using a reliable and reproducible densification and alignment technique alternative to partial or full melting. The composite is highly aligned, with an average grain size of ∼1 to 2 mm and domains of width greater than 5 mm. The initial phase assemblage consists of YBa₂Cu₃O_{7- x} (123) as the major phase plus YBa₂CuO₅ (211) CuO as minor phases. The BaCuO₂ is added to the Ba- and Cu-deficient starting composition in order to assist in the formation of a CuO-rich liquid as well as to compensate for the Ba and Cu deficiences in 123. Since the liquid forms at ∼900°C and is compatible with 123, it can be used to facilitate alignment of 123 at ∼930°C. The addition of Ag to the system results in eutectic formation with the (solidified) liquid, substantial filling of the pores during sintering, and improved alignment.     

Water Corrosion of YBa2Cu3O7−δ Superconductors

Solid-state sintering was used to make YBa₂Cu₃O_7−δ superconducting bulk materials. Corrosion of the YBa₂Cu₃O_7−δ superconductor material was investigated in a humid environment. The superconducting materials exhibited significant corrosion after 4 h at 80° and 100% relative humidity. A grain-boundary phase was formed, and the percent superconducting phase in the material decreased by approximately 60%. The transition temperature (T_c) decreased with corrosion time. After 2 h of corrosion, T_c decreased from 87 to 81 K.     

30 kbar Phase Equilibria of the La2O3–SrO–CuO System at 950°C

Phase equilibria of the La₂O₃–SrO–CuO system have been determined at 950°C at 30 kbar (3 GPa). Stable phases at the apexes of the ternary phase diagram are CuO, La₂O₃, and SrO. Stable intermediate phases are La₂, CuO₄ and La₂Cu₂O₅ in the LaO_1.5–CuO binary and Sr₂CuO₃, SrCuO₂, and Sr₁₄Cu₂₄O₄₁ in the CuO–SrO binary. The La_{2– x} Sr _x -CuO_4–δ solid solution is stable for 0.00 is ≤ x ≤ 1.29, the La_{2– x} Sr_{1+ x} Cu₂O_6+δ solid solution is stable for 0.03 ≤ x ≤0.20, the La_{2– x} Sr _x Cu₂O_5–δ solid solution is stable for 0.00 ≤ x ≤1.08, and the La _x Sr_{14– x} Cu₂₄O₄₁ solid solution is stable for 0.00 ≤ x ≤ 6.15. The 30 kbar phase diagram differs from the 1 atm (0.1 MPa) and 10 kbar (1 GPa) results principally in the absence of La_{1– x} Sr_{2+ x} Cu₂O_5.5+δ as a stable phase and the extended range of the La_{2– x} Sr _x Cu₂O_5–δ solid solution at 30 kbar.     

Thermodynamic Evaluation for the Y2O3–BaO–CuOx System

The thermodynamic data for the Y₂O₃–BaO–Cu₂O–CuO quaternary system were optimized from measured thermodynamic data. A two-sublattice model for ionic solution was used to express the Gibbs free energy of the liquid phase, and a two-sublattice regular solution model was used for the nonstoichiometric YBa₂Cu₃O_6+δ superconducting compound. The optimized thermodynamic data were used to calculate the phase diagrams of the Cu₂O–CuO binary system and the CuO _x –Y₂Cu₂O₅ and CuO _x –BaCuO₂ quasi-binary systems. The results were in good agreement with reported measured data. The liquidus projection and isothermal and vertical sections of the Y₂O₃–BaO-CuO _x quasi-ternary system were calculated. The effect of oxygen pressure on some reaction temperatures was predicted by calculating them at various oxygen pressures, and the oxygen contents (6 +δ) in YBa₂Cu₃O_6+δ were calculated at various temperatures and oxygen pressures. The results were compared with experimental data.     

Growth of Highly Oriented TlBa2Ca2Cu3O9—y Superconducting Films on Ag Substrates Using a Dip-Coated Barium Calcium Copper Oxide Sol—Gel Precursor

Thin films of Ba_zCa₂Cu₃O₇ a precursor of TIBa₂, Ca₂-Cu₃O_9-y, were prepared by sol-gel synthesis from an all alkoxide solution. The barium and calcium precursors were the respective metals reacted with 2-methoxyethanol, and the copper precursor was copper methoxide complexed by triethanolamine. Silver substrates were coated using the sol-gel solution by dip-coating. Subsequent processing included a low-temperature drying step (600°C), repeated coating to provide the desired thickness, heat treatment at 850°C in oxygen to remove carbon, and reaction at 860°C in a two-zone thallination furnace to produce a TIBa₂Ca₂-Cu₃O_9-y, superconducting film. These films were strongly c-axis-aligned, had a zero-resistance temperature (T₂) of 110 K, and a critical-current density (J_c) of 1.9 × 10₄ A/cmZ at 77 K and zero magnetic field.