Improvement of residual compressive strength and spalling resistance of high-strength RC columns subjected to fire

This paper investigates the spalling properties of high-strength concrete in order to improve the residual compressive strength and spalling resistance in specimens subjected to 3 h of unloading fire conditions. This study consists of three series of experiments with eighteen different specimens varying in fiber type and content, finishing material and simultaneous fiber content and lateral confinement. They were fabricated to a 300 × 300 × 600 mm mock-up size. Results of the fire test showed that the control concrete was explosive, while the specimens that contained more than 0.1 vol% of polypropylene (PP) and polyvinylalcohol (PVA) fibers were prevented from spalling. One specimen, finished by a fire endurance spray, exhibited even more severe spalling than the control concrete. The specimen containing 0.1 vol% of PP fiber and using a confining metal fabric at the same time, showed the most effective spalling resistance; in particular, the residual compressive strength ratio was even higher than that of the control concrete before the fire test. It was demonstrated that adding fibers in concrete prevented the spalling occurrence and confining metal fabric around the main bars of concrete specimens can secure the strength of structures during the conditions of elevated temperature.     

Permeability of high-performance concrete subjected to elevated temperature (600 °C)

Permeability is one of the most important parameters to quantify the durability of high-performance concrete. Permeability is closely related with the spalling phenomenon in concrete at elevated temperature. This parameter is commonly measured on non-thermally damaged specimens. This paper presents the results of an experimental investigation carried out to study the effect of elevated temperature on the permeability of high-performance concrete. For this purpose, three types of concrete mixtures were prepared: (i) control high-performance concrete; (ii) high-performance concrete incorporating polypropylene fibres; and (iii) high-performance concrete made with lightweight aggregates. A heating–cooling cycle was applied on 160 × 320 mm, 110 × 220 mm, and 150 × 300 mm cylindrical specimens. The maximum test temperature was kept as either 200 or 600 °C. After the thermal treatment, 65 mm thick slices were cut from each cylinder and dried prior to being subjected to permeability test. Results of thermal gradients in the concrete specimens during the heating–cooling cycles, compressive strength, and splitting tensile strength of concrete mixtures are also presented here. A relationship between the thermal damage indicators and permeability is presented.     

Mechanical properties of normal and high strength concretes subjected to high temperatures and using image analysis to detect bond deteriorations

The effect of high temperatures, up to 250 °C, on mechanical properties of normal and high strength concretes with and without silica fume was investigated, and image analysis was performed on split concrete surfaces to see the change in bond strength between aggregate and mortar. Specimens were heated up to elevated temperatures (50, 100, 150, 200, 250 °C) without loading and then the residual compressive and splitting tensile strength, as well as the static modulus of elasticity of the specimens were determined. For normal strength concrete residual mechanical properties started to decrease at 100 °C, while using silica fume reduced the losses at high temperatures. In terms of percent residual properties, high strength concrete specimens performed better than normal strength concrete specimens for all heating cycles. Image analysis studies on the split surfaces have been utilized to investigate the effect of high temperatures on the bond strength between aggregate and mortar. Image analysis results showed that reduced water–cement ratio and the use of silica fume improved the bond strength at room temperature, and created more stable bonding at elevated temperatures up to 250 °C.     

Effect of moisture and temperature on the mechanical properties of concrete

Concrete mechanical properties are determined under laboratory conditions of ideal air temperatures between 20 and 22 °C and relative humidity between 40% and 60%. This paper describes the development of concrete mechanical properties when cured under different environmental conditions. Tests to measure modulus of elasticity, compressive strength, and split tensile strength were conducted at varying temperatures and humidity conditions to examine their effects on normal concrete. An environmental chamber was constructed in the laboratory using available materials. The chamber works in conjunction with a freezer to provide chilled air and a heat gun to provide hot air. The heating and cooling functions were controlled via a microcontroller. The moisture content in the concrete specimens was controlled by massing the specimens. The results indicate that concrete strength and modulus of elasticity are inversely related to temperature as well as moisture content in the concrete. Concrete modulus of elasticity was directly related to concrete compressive strength in both temperature and moisture testing. Mathematical formulas were developed for modulus of elasticity, compressive strength, tensile strength, and Poisson’s ratio.     

Strength and deformability of waste tyre rubber-filled reinforced concrete columns

This study aims to investigate the efficiency of waste tyre rubber-filled concrete to improve the deformability and energy absorption capacity of RC columns by considering different concrete compressive strength, size of waste tyre rubber particles and rubber content. Twelve column specimens were tested using concrete of compressive strength 24 and 28 MPa mixed with 0.6 and 1 mm tyre rubber particles. For each concrete batch, 27 control specimens were prepared to examine the concrete properties. Using waste tyre rubber-filled concrete leads to a slightly lower compressive strength and modulus of elasticity, but the curvature ductility can increase up to 90%. It is concluded that this type of concrete can offer good energy dissipation capacity and ductility, which makes it suitable for seismic applications.     

Influence of mineral additions on the performance of 100% recycled aggregate concrete

A judicious use of resources, by using by-products and waste materials, and a lower environmental impact, by reducing carbon dioxide emission and virgin aggregate extraction, allow to approach sustainable building development. Recycled aggregate concrete (RAC) containing supplementary cementitious materials (SCM), if satisfactory concrete properties are achieved, can be an example of such sustainable construction materials.In this work concrete specimens were manufactured by completely replacing fine and coarse aggregates with recycled aggregates from a rubble recycling plant. Also RAC with fly ash (RA + FA) or silica fume (RA + SF) were studied.Concrete properties were evaluated by means of compressive strength and modulus of elasticity in the first experimental part. In the second experimental part, compressive and tensile splitting strength, dynamic modulus of elasticity, drying shrinkage, reinforcing bond strength, carbonation, chloride penetration were studied. Satisfactory concrete properties can be developed with recycled fine and coarse aggregates with proper selection and proportioning of the concrete materials.     

Influence of soaking and polymerization conditions on the properties of polymer concrete

An experimental investigation was conducted to study the effect of soaking time and polymerization temperature on the mechanical and physical properties of polymer-impregnated concrete. Soaking time was controlled in 4, 8, 12, 16, 20 and 24 h, polymerization temperature was set at 70, 80 and 90 °C for 0.5, 1, 2, 4, 6, 12 and 24 h in impregnation process, respectively. Cylindrical concrete specimens with water/cement ratios of 0.45 and 0.65 were impregnated with methyl methacrylate (MMA) and benzoyl peroxide (BPO) mixtures. The polymer loading increases as immersion time increases until 12 h. Based on compressive strength and surface absorption, optimum polymerization temperature is 70 °C for Mix A (high cement content) and 80 °C for Mix B (low cement content). Polymer impregnation not only increases concrete strength and resistivity but also greatly decreases surface absorption comparing with normal concrete. SEM and MIP observations indicate that the micro-pores and meso-pores of PIC specimens are filled with PMMA and the total pore volume and maximum pore size are reduced significantly.     

Durability of the adhesive bond between continuous fibre sheet reinforcements and concrete in an outdoor environment

The authors set out to investigate the durability of the bond between carbon fibre (CF) sheet reinforcement and concrete. They conducted an outdoor exposure test in a moderate climate for 14 years and an immersion test for 6 months on CF sheet bonded to concrete, and then evaluated the adhesive bond properties using the pull-off and peel methods.The pull-off strength slightly decreased after 14 years of exposure, but residual values still indicate quite good adhesive properties. The failure modes for both the initial specimens and the specimens after 14 years of exposure consisted of concrete substrate failures in all cases. This result suggests that the slight decrease in pull-off strength does not necessarily indicate a change in the properties of the bond between CF sheet and concrete. On the other hand, results of the peel tests showed different types of failure modes and seemed more discriminant than those of the pull-off method.As regards specimens immersed in water, pull-off results were in few cases consistent with the peel characterizations, showing significant evolutions in the strength and failure mode. But for most specimens, the two methods provided divergent trends. In the end, this study suggested that the peel test could be relevant for evaluating the durability of the bond between CF sheet and concrete, while the representativeness of the pull-off test remains a matter of discussion.     

Behavior of FRP-confined concrete after high temperature exposure

This paper presents the results of an experimental program to investigate the effect of high temperature on the performance of concrete externally confined with FRP sheets. For this purpose, a two-phase experimental program was conducted. In the first phase, 42 standard 100 × 200 mm concrete cylinders were prepared. Out of these specimens, 14 cylinders were left unwrapped; 14 specimens were wrapped with one layer of CFRP sheet; and the remaining 14 specimens were wrapped with one layer of GFRP sheet. Some of the unconfined and FRP-confined specimens were exposed to room temperature; whereas, other cylinders were exposed to heating regime of 100 °C and 200 °C for a period of 1, 2 or 3 h. After high temperature exposure, specimens were tested under uniaxial compression till failure. The test results demonstrated that at a temperature of 100 °C (a little more than the glass transition temperature (T_g) of the epoxy resin), both CFRP- and GFRP-wrapped specimens experienced small loss in strength resulting from melting of epoxy. This loss of strength was more pronounced when the temperature reached 200 °C. In the second phase of the experimental program, three 100 × 100 × 650 mm concrete prisms were prepared and then overlaid by one layer of CFRP and GFRP laminates for conducting pull-off strength tests as per ASTM D4541 – 09. The objective of this testing was to evaluate the degradation in bond strength between FRP and concrete substrate when exposed to elevated temperature environments. One prism was exposed to room temperature whereas the other two specimens were exposed to heating regime of 100 °C and 200 °C for a period of 3 h. It was concluded that a significant degradation in the bond strength occurred at a temperature of 200 °C especially for CFRP-overlaid specimens.     

Performance of thermally damaged fibre reinforced concretes

Mechanical characteristics of Fibre Reinforced High Performance Concrete (FR-HPC) subjected to high temperatures were experimentally investigated in this paper. Three different concretes were prepared: a normal strength concrete (NSC) and two High Performance Concretes (HPC1 and HPC2). Fibre reinforced concretes were produced by addition of steel or polypropylene fibres in the above mixtures at dosages of 40 kg/m³ and 5 kg/m³, respectively. A total of nine concrete mixtures were produced and fibres were added in six of them. At the age of 120 days specimens were heated to maximum temperatures of 100, 300, 500 and 700 °C. Specimens were then allowed to cool in the furnace and tested for compressive strength, splitting tensile strength, modulus of elasticity and ultrasonic pulse velocity. Reference tests were also performed at air temperature (20 °C). Residual strength of NSC and HPC1 was reduced almost linearly up to 700 °C and 500 °C, respectively whereas the residual strength of HPC2 was sharply reduced up to 300 °C. Explosive spalling was observed on both HPC. Addition of steel fibres increased the residual strength up to 300 °C, but spalling still occurred in HPC1 and HPC2. Such an explosive behavior was not observed when polypropylene fibres were added in the mixtures; however, in this case the residual mechanical characteristics of all concretes were significantly reduced.     

High strength characteristics of cement mortar reinforced with hybrid fibres

An experimental study was conducted on high strength mortar reinforced with steel fibres and hybrid fibres consisting of steel fibre, palm fibre and synthetic fibre (Barchip). The inclusion of fibres was maintained at a volumetric fraction of 2%. The compressive strength, splitting tensile strength, static modulus of elasticity, shrinkage, flexural strength, and flexural toughness were determined to study the effect of the hybrid fibres on the properties of high strength cement mortar (HSCM). The results showed that hybridization of fibres in the quantities 1.5% steel fibres + 0.25% palm fibres + 0.25% Barchip fibres, improved the compressive strength and flexural toughness significantly, and also enhanced the splitting tensile strength and flexural strength of the mortar by about 44% and 140%, respectively.     

On residual strength of high-performance concrete with and without polypropylene fibres at elevated temperatures

Cubes of 100×100×100 mm³ and cylinders of 100×100×515 mm³ were designed and fabricated with C50, C80 and C100 high-performance concrete (HPC) mixed with and without polypropylene (PP) fibres, respectively. These specimens were heated in an electric furnace, approximately following the curve of ISO-834, with a series of target temperatures ranging from 20 to 900 °C. No explosive spalling was observed during the fire test on HPC specimens with PP fibres, whereas some spalling occurred for HPC specimens without PP fibres. The relationship between the mass loss and the exposure temperature was investigated. In addition, the heated and cooled cubes and prisms were tested under monotonic compressive loading and four-point bending loading, respectively. The degradation of both the residual compressive strength and the residual flexural strength was analyzed. Furthermore, the effects of PP fibres on the residual mechanical strength of HPC specimens at elevated temperatures were also investigated. Finally, a fire-resistance design curve relating the residual compressive strength to temperature, as well as a design curve relating the residual flexural strength to temperature, were proposed based on the statistical analysis of the test data.     

Improvement of the mechanical properties of glass fibre reinforced plastic waste powder filled concrete

A comprehensive laboratory experiments were conducted to improve the mechanical properties of glass fibre reinforced plastic (GRP) waste powder filled concrete using superplasticiser for widening the scope for GRP waste recycling for different applications. It is imperative to note that the 28 days mean compressive strength of concrete specimens developed with 5–15% GRP waste powder using 2% superplasticiser resulted 70.25 ± 1.43–65.21 ± 0.6 N/mm² which is about 45% higher than that of without the addition of superplasticiser (with GRP waste) and about 11% higher than that of the control concrete (without GRP waste) with 2% superplasticiser. The tensile splitting strength of the concrete showed 4.12 ± 0.05–4.22 ± 0.03 N/mm² with 5–15% GRP waste powder which is also higher than that of the control concrete (3.85 ± 0.02 N/mm²). The drying shrinkage, initial surface absorption and density of GRP waste filled concrete were evaluated and found better than the desirable quality for use in structural and non-structural applications.     

The effect of conditioning to a predetermined weight loss on the permeability of concrete

The durability properties of concrete can be assessed via gas permeability tests. The moisture content of the concrete plays a major role in its permeability to gas, and the conditioning stage of any gas permeability test aims to minimise and standardise the amount of moisture present in the concrete via oven drying, usually at a temperature of 105 °C. However, this is known in some circumstances to take a considerably longer period of time in comparison to the permeability testing itself. This study examines whether a relationship exists between the moisture content of a specimen and its permeability by investigating the permeability of concrete specimens dried by varying amounts. It was found that a simple relationship of the form y = ax^b could be established for both normal and high strength concrete subjected to pressure decay-time permeability testing.     

Valorization of coarse rigid polyurethane foam waste in lightweight aggregate concrete

This study examines the mechanical properties and the durability parameters of lightweight aggregate concretes (LWAC) incorporating rigid polyurethane (PUR) foam waste as coarse aggregates (8/20 mm). The influence of both the increasing incorporation of PUR foam waste and the presence of superplasticizer on the workability, bulk density, mass loss, drying shrinkage, compressive strength, dynamic modulus of elasticity, total porosity, gas permeability and chloride diffusion coefficient of the different concretes, has been investigated and analyzed. The results showed that the use of PUR foam waste enabled to reduce by 29–36% the dry density of concrete compared to that of the normal weight concrete (made without foam waste). The reduction of density was due to the increase of total porosity in the lightweight concretes, which also induced higher gas permeability and chloride diffusion coefficient. These negative effects on durability of concrete were lowered by improving the characteristics of the cementitious matrix. The mechanical properties of the LWAC ranged between 8 and 16 MPa for the compressive strength and between 10 and 15 GPa for the dynamic modulus of elasticity; the concrete mixture with the higher performances almost satisfied the mechanical and density criteria of structural lightweight concrete. These results consolidate the idea of the use of PUR foam waste for the manufacture of lightweight aggregate concretes.     

Modeling with ANN and effect of pumice aggregate and air entrainment on the freeze–thaw durabilities of HSC

The objective of this work is to calculate the compressive strength, ultrasound pulse velocity (UPV), relative dynamic modulus of elasticity (RDME) and porosity induced into concrete during freezing and thawing. Freeze–thaw durability of concrete is of great importance to hydraulic structures in cold areas. In this paper, freezing of pore solution in concrete exposed to a freeze–thaw cycle is studied by following the change of concrete some mechanical and physical properties with freezing temperatures. The effects of pumice aggregate (PA) ratios on the high strength concrete (HSC) properties were studied at 28 days. PA replacements of fine aggregate (0–2 mm) were used: 10%, 20%, and 30%. The properties examined included compressive strength, UPV and RDME properties of HSC. Results showed that compressive strength, UPV and RDME of samples were decreased with increase in PA ratios. Test results revealed that HSC was still durable after 100, 200 and 300 cycles of freezing and thawing in accordance with ASTM C666. After 300 cycles, HSC showed a reduction in compressive strength between 6% and 21%, and reduction in RDME up to 16%. For 300 cycles, the porosity was increased up to 12% for HSC with PA. In this paper, feed-forward artificial neural networks (ANNs) techniques are used to model the relative change in compressive strength and relative change in UPV in cyclic thermal loading. Then genetic algorithms are applied in order to determine optimum mix proportions subjected to 300 thermal cycling.     

The effects of air entrainment and pozzolans on frost resistance of 50–60 MPa grade concrete

An experimental investigation was conducted using an air-entraining agent and pozzolans such as silica fume and fly ash, to meet the design strengths 50 and 60 MPa, as well as frost resistance to 300 cycles of freezing and thawing. Among a series of concretes of grade 50 or 60 MPa, only a small part could resist 300 cycles of freezing and thawing. It was demonstrated that frost resistance might be independent on strength of concrete. By means of mercury intrusion porosimeter, the pore structure characteristics of six concretes were identified. Air entrainment, no matter whether the pozzolans were used, caused an increase in cumulative pore volume, and also an increase in the mean pore size. It is revealed that, as to concrete at a 0.32 water/binder ratio, air entrainment should be a main approach to enhance frost resistance, although the pozzolans could be used to increase long-term strength of concrete.     

Influence of high temperature on the properties of concretes made with industrial by-products as fine aggregate replacement

Influence of high temperature on the properties of concrete containing non-ground granulated blast-furnace slag (GBFS) and coal bottom ash (BA) as fine aggregate was presented. Six series of concrete mixtures were prepared by partially replacing fine aggregate separately with GBFS and BA. Replacement percentages were between 10 and 50% with an increment of 10% by dry weight of fine aggregate. Then 0.2% polypropylene fibres (PP) were added to last three mixtures that has the same mixture with the first three series. The first series is control concrete, the second series contained GBFS and the third series contained BA. All the concrete specimens were exposed to 800 °C temperature at the age of 90 days. Tests were conducted to determine loss in weight, compressive strength, and dynamic modulus of elasticity. Also surface crack observations were conducted with microscope. Test results showed that it is possible to partially replace fine aggregate with GBFS or BA even if such concretes were to be subjected to high temperature response. Performance of BA concrete was found to be better than GBFS as replacement material.     

Corrosion of steel reinforcement in concrete of different compressive strengths

Corrosion of steel bars embedded in concrete having compressive strengths of 20, 30 and 46 MPa was investigated. Reinforced concrete specimens were immersed in a 3% NaCl solution by weight for 1, 7 and 15 days. In order to accelerate the chemical reactions, an external current of 0.4 A was applied using portable power supply. Corrosion rate was measured by retrieving electrochemical information of polarization technique. Pull-out tests of reinforced concrete specimens were then conducted to assess the corroded steel/concrete bond characteristics.Experimental results showed that corrosion rate of steel bars and bond strength between corroded steel/concrete were dependent on concrete strength and accelerated corrosion period. As concrete strength increased from 20 to 46 MPa, corrosion rate of embedded steel decreased. First day of corrosion acceleration caused a slight increase in steel/concrete bond strength, whereas sever corrosion after 7 and 15 days of corrosion acceleration significantly reduced steel/concrete bond strength. Visual and metallographic observation of steel bars removed from concrete samples after testing revealed that the severity of corrosion reactions and reduction of steel bar diameter increased as the corrosion acceleration period increased. Presence of localized corrosion pits as well as severe corrosion grooves of steel bars was confirmed after 7 and 15 days of corrosion acceleration, respectively.     

The effects of hydraulic pressure and crack width on water permeability of penetration crack-induced concrete

Cracks in concrete generally interconnect flow paths and increase the permeability of concrete. The increase of permeability due to gradual crack growth allows more water or aggressive chemical ions to penetrate the concrete and facilitate deterioration. This research aims to study water permeability and how it is affected by hydraulic pressure and crack widths in cracked concrete.Tests were carried out as a function of hydraulic pressure and crack width, using the splitting and reuniting method to manufacture concrete specimens with controlled crack widths. Crack widths were examined using a microscope. The results showed a considerable increase in water transport as crack width and hydraulic pressure increased. But when the crack width was smaller than 50 μm, it had little effect on concrete permeability. Due to autogenous healing, the water flow through such cracks was gradually reduced over time. However, when the crack width was between 50 and 100 μm and hydraulic pressure was greater than 0.025 MPa, concrete permeability increased rapidly.