Analytical characterization of silane films modified with cerium activated nanoparticles and its relation with the corrosion protection of galvanised steel substrates

Galvanised steel substrates were pre-treated in bis-1,2-[triethoxysilyilpropyl]tetrasulphide silane solutions containing SiO₂ or CeO₂ nanoparticles activated with cerium ions. The surface composition was investigated by infrared spectroscopy. The film thickness was determined by scanning electron microscopy. The results showed that the barrier properties of silane films modified with nanoparticles depend upon the concentration of nanoparticles. The results also showed that the silane film thickness increases when the nanoparticles are activated with cerium ions. The anti-corrosion behaviour of the cerium activated nanoparticles was also investigated at the microscale level, in artificial induced defects, using the scanning vibrating electrode technique (SVET). The substrates treated with the silane coating modified with CeO₂ nanoparticles revealed improved corrosion behaviour comparatively to the coatings modified with SiO₂ nanoparticles. X-ray photoelectron spectroscopy and Auger electron spectroscopy experiments carried out on the defects after immersion in NaCl solutions revealed the presence of a surface film containing zinc corrosion products and cerium/ceria compounds.     

The synergistic combination of bis-silane and CeO2·ZrO2 nanoparticles on the electrochemical behaviour of galvanised steel in NaCl solutions

Bis-1,2-[triethoxysilylpropyl]tetrasulfide silane films containing CeO₂·ZrO₂ nanoparticles were deposited by dip-coating on galvanised steel substrates. The morphological features of the coated substrates were evaluated by scanning electron microscopy (SEM) and atomic force microscopy (AFM). The anti-corrosion performance of the modified silane film applied on galvanised steel substrates was studied by electrochemical impedance spectroscopy (EIS). The ability of nanoparticles to mitigate localized corrosion activity at artificially induced defects was investigated via the scanning vibrating electrode technique (SVET) and by the scanning ion-selective electrode technique (SIET). The results showed that the addition of nanoparticles provides good corrosion protection of the galvanised steel substrates pre-treated with the modified silane solutions. The corrosion activity was reduced by more than one order of magnitude. Complementary d.c. experiments, using zinc electrodes exposed to NaCl solutions containing the nanoparticles were also performed in order to better understand the role of the nanoparticles. An ennoblement of the corrosion potential and polarisation of the anodic reactions could be detected.     

Application of EIS and salt spray tests for investigation of the anticorrosion properties of polyurethane-based nanocomposites containing Cr2O3 nanoparticles modified with 3-amino propyl trimethoxy silane

The Cr₂O₃ nanoparticles were modified with 3-amino propyl trimethoxy silane in order to obtain proper dispersion and increment compatibility with the polyurethane coating matrix. The nanocomposites prepared were applied on the St-37 steel substrates. The existence of 3-amino propyl trimethoxy silane on the surface of the nanoparticles was investigated by Fourier transform infrared (FTIR) spectroscopy and thermal gravimetric analysis (TGA). Dispersion of the surface modified particles in the polyurethane coating matrix was studied by a field emission-scanning electron microscope (FE-SEM). The electrochemical impedance spectroscopy (EIS) and salt spray tests were employed in order to evaluate the corrosion resistance of the polyurethane coatings. Polarization test was done in order to investigate the corrosion inhibition properties of the Cr₂O₃ nanoparticle on the steel surface in 3.5 wt.% NaCl solution. The adhesion strengths of the coatings were evaluated by pull-off adhesion tester before and after 120 days immersion in 3.5 wt.% NaCl solution. FT-IR and TGA analyses revealed that surface modification of the nanoparticles with 0.43 silane/5 g pigment resulted in the greatest amount of silane grafting on the surface of particles. Results obtained from FE-SEM analysis showed that the surface modified nanoparticles dispersed in the coating matrix properly. Results obtained from EIS and salt spray analyses revealed that the surface modified particles enhanced the corrosion protection performance of the polyurethane coating considerably. The improvement was more pronounced for the coating reinforced with 0.43 g silane/5 g pigment. Moreover, the adhesion loss decreased in the presence of surface modified nanoparticles with 0.43 silane/5 g pigment.     

Chemical composition and corrosion protection of silane films modified with CeO2 nanoparticles

The present work aims at understanding the role of CeO₂ nanoparticles (with and without activation in cerium(III) solutions) used as fillers for hybrid silane coatings applied on galvanized steel substrates.The work reports the improved corrosion protection performance of the modified silane films and discusses the chemistry of the cerium-activated nanoparticles, the mechanisms involved in the formation of the surface coatings and its corrosion inhibition ability.The anti-corrosion performance was investigated using electrochemical impedance spectroscopy (EIS), the scanning vibrating electrode technique (SVET) and d.c. potentiodynamic polarization. The chemical composition of silanised nanoparticles and the chemical changes of the silane solutions due to the presence of additives were studied using X-ray photoelectron spectroscopy (XPS) and nuclear magnetic resonance spectroscopy (NMR), respectively.The NMR and XPS data revealed that the modified silane solutions and respective coatings have enhanced cross-linking and that silane-cerium bonds are likely to occur.Electrochemical impedance spectroscopy showed that the modified coatings have improved barrier properties and the SVET measurements highlight the corrosion inhibition effect of ceria nanoparticles activated with Ce(III) ions. Potentiodynamic polarization curves demonstrate an enhanced passive domain for zinc, in the presence of nanoparticles, in solutions simulating the cathodic environment.     

Surface modification of Cr2O3 nanoparticles with 3-amino propyl trimethoxy silane (APTMS). Part 1: Studying the mechanical properties of polyurethane/Cr2O3 nanocomposites

The surface of Cr₂O₃ nanoparticles was modified with various amounts of 3-amino propyl trimethoxy silane (APTMS). Thermal gravimetric analysis (TGA), turbidimeter and Fourier transform infrared (FTIR) spectroscopy were utilized in order to investigate APTMS grafting on the nanoparticles. Then, polyurethane nanocomposites were prepared using various loadings of silane modified Cr₂O₃ nanoparticles. The nanoparticles dispersion in the coating matrix was studied by a field emission scanning electron microscopy (FESEM). Dynamic mechanical thermal analysis (DMTA) and tensile test were utilized in order to investigate the mechanical properties of the nanocomposites. Results obtained from FTIR, TGA and turbidimeter measurements revealed that the organic functional groups of the silane were successfully grafted on the surface of the nanoparticles. The mechanical properties of the polyurethane were significantly enhanced using 2 wt% Cr₂O₃ nanoparticles modified with 0.43 g silane/5 g pigment compared with other samples.     

Efficient preparation of hybrid nanocomposite coatings based on poly(vinyl alcohol) and silane coupling agent modified TiO2 nanoparticles

In the present investigation, at first, the surface of titanium dioxide (TiO₂) nanoparticles was modified with γ-aminopropyltriethoxy silane as a coupling agent. Then a new kind of poly(vinyl alcohol)/titanium dioxide (PVA/TiO₂) nanocomposites coating with different modified TiO₂ loading were prepared under ultrasonic irradiation process. Finally, these nanocomposites coating were used for fabrication of PVA/TiO₂ films via solution casting method. The resulting nanocomposites were fully characterized by Fourier transform infrared spectroscopy (FT-IR), powder X-ray diffraction (XRD), thermogravimetric analysis/derivative thermal gravimetric (TGA/DTG), transmission electron microscopy (TEM), scanning electron microscopy (SEM) and atomic force microscopy (AFM). The TEM and SEM results indicated that the surface modified nanoparticles were dispersed homogeneously in PVA matrix on nanoscale and based on obtained results a possible mechanism was proposed for ultrasonic induced nanocomposite fabrication. TGA confirmed that the heat stability of the nanocomposite was improved. UV–vis spectroscopy was employed to evaluate the absorbance and transmittance behavior of the PVA/TiO₂ nanocomposite films in the wavelength range of 200–800 nm. The results showed that this type of films could be used as a coating to shield against UV light.     

Cerium salt activated nanoparticles as fillers for silane films: Evaluation of the corrosion inhibition performance on galvanised steel substrates

The present work investigates the electrochemical behaviour of galvanised steel substrates pre-treated with bis-[triethoxysilylpropyl] tetrasulfide silane (BTESPT) solutions modified with SiO₂ or CeO₂ nanoparticles activated with cerium ions. The electrochemical behaviour of the pre-treated substrates was evaluated via electrochemical impedance spectroscopy in order to assess the role of the nanoparticles in the silane film resistance and capacitance. The ability of the Ce-activated nanoparticles to mitigate corrosion activity at the microscale level in artificial induced defects was studied via scanning vibrating electrode technique (SVET). Complementary studies were performed using potentiodynamic polarisation. The results show that the presence of nanoparticles reinforces the barrier properties of the silane films and that a synergy seems to be created between the activated nanoparticles and the cerium ions, reducing the corrosion activity. The addition of CeO₂ nanoparticles was more effective than the addition of SiO₂ nanoparticles.     

Tunable electrochemical properties of liquid phase deposited TiO2 films

Titanium dioxide (TiO₂) films on glassy carbon (GC) electrode surface were prepared by the liquid phase deposition (LPD) process for different deposition times. The morphological structure, interfacial property and electrocatalytic activity of as-prepared LPD TiO₂ films on GC surface were studied by field-emission scanning electron microscopy (FE-SEM), cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). The FE-SEM observation showed that the deposition time controlled the morphology of film on GC surface. With increasing deposition time, TiO₂ formed nanoparticles at the initial 5-h stage and compact thick films after 20 h. Due to the semiconducting properties of TiO₂, the LPD films inhibited the electron transfer process of [Fe(CN)₆]³⁻/[Fe(CN)₆]⁴⁻ on GC by increasing the redox reaction peak potential separation of CV curve and electron transfer resistance of EIS. The inhibition was increased with TiO₂ film thickness. Nevertheless, the onset reduction potential of maleic acid decreased with increasing LPD TiO₂ film thickness while the cathodic and anodic currents increased, demonstrating the useful electrocatalytic activity of LPD TiO₂ films.     

金属表面硅烷化处理研究现状及发展趋势

本文综述了一种新型绿色环保的材料表面处理技术-硅烷化处理技术。主要概述了有机硅烷的特性、硅烷膜的形成机理以及硅烷膜的改性方法,总结、展望了硅烷化处理技术的发展趋势。有机硅烷在铝合金、热镀锌钢、低碳钢等不同基体的成膜机理不同,其性能取决于膜的疏水性、厚度和致密度,通过掺杂纳米粒子、有自愈性的铈盐及铈的氧化物以及钼酸盐、锆酸盐等,与硅烷形成复合膜,可显著提高硅烷膜的性能,电化学辅助沉积、等离子体沉积等硅烷膜的新型沉积方法具有独特的优势。有机硅烷化处理技术作为一种新型、环保的表面处理技术,发展潜力巨大,但实现工业化还需要国内外学者共同努力。     

Effect of gold oxide incorporation on electrochemical corrosion resistance of diamond-like carbon

Gold oxide nanoparticles were incorporated into diamond-like carbon (DLC) films in order to improve protection of AISI-1020 from electrochemical corrosion. The AuO_x:DLC films were prepared by plasma enhanced chemical vapor deposition and were subsequently characterized by scanning electron microscopy, Raman spectroscopy and electrochemistry measurements. The electrochemical corrosion performance of the AuO_x:DLC coating was contrasted to AISI-1020 and DLC without AuO_x coating. The electrochemical techniques that were utilized for this investigation were potentiodynamic and electrochemistry impedance spectroscopy. The electrochemical analysis indicated that AuO_x:DLC films presented superior corrosion resistance as compared to DLC. This resulted in 99.8% and 96.8% protection efficiency respectively, when compared to AuO_x:DLC and DLC coatings.     

Plasma-polymerized coatings of trimethylsilane deposited on cold-rolled steel substrates Part 2. Effect of deposition conditions on corrosion performance

Trimethyl silane (TMS) plasma-polymerized films were deposited on cold-rolled steel (CRS) under different conditions. The films were characterized by angular-dependent X-ray photoelectron spectroscopy (XPS), Auger electron spectroscopy (AES) and time-of flight secondary ion mass spectrometry (TOFSIMS). The complementary information generated by these surface techniques gave detailed information on the film composition. The corrosion performance of the plasma films was estimated by electrochemical impedance spectroscopy (EIS) and by exposure in a humidity test. All films were Si-based and their composition was a function of the deposition conditions and the plasma cleaning of substrate prior to deposition. A reducing plasma for metal surface treatment resulted in a film with the highest impedance. The plasma film surfaces were highly oxidized. The contact angle was the lowest for plasma films deposited from a mixture of TMS and oxygen and their corrosion performance was the poorest.     

Passivity of OC404 steel modified electrochemically with CeO2-Ce2O3 layers in sulfuric acid media

The effect of cerium oxides film, formed electrochemically on OC404 stainless steel (SS), upon the corrosion behavior of steel in 0.1N H₂SO₄ was investigated. The modification of the steel surface by deposition of cerium oxides films was found to improve the steel corrosion resistance. A linear dependence between the stationary corrosion potential of the cerium oxides/SS system and the cerium concentration in the oxide film was established. The shift of the corrosion potential in the positive direction was found to depend on the proceeding of a depolarizing cathode reaction of CeO₂ reduction (instead of the hydrogen depolarizing reaction) occurring on the cathodic zones, formed by this oxide. On the basis of XPS analyses of the samples, subjected to real corrosion under the conditions of self-dissolution, a pronounced drop of the surface concentration of CeO₂ was established. This is a proof of the occurrence of an effective cathode process of CeO₂ reduction to Ce₂O₃, which was then dissolved in H₂SO₄. Data were obtained (XPS) on the composition and structure of the surface film (SEM) after electrodeposition of cerium oxides and after corrosion in the sulfuric acid medium under consideration for time intervals ranging from 50 up to 1000 h. The ICP-AES studies acquired data on the quantity of dissolved elements, forming the passive layer. After exposure to the corrosive medium, the deposited layer showed enrichment in oxides of chromium and aluminium. The passive film on stainless steel, modified in this way, proved to be more stable to the effect of aggressive sulfuric acid medium, compared to the case of natural passive film.     

Performance enhancement of dye-sensitized solar cells using nanostructural TiO2 films prepared by a graft polymerization and sol–gel process

Nanostructural TiO₂ films with large surface areas were prepared by the combined process of graft polymerization and sol–gel for use in dye-sensitized solar cells (DSSCs). The surface of the TiO₂ nanoparticles was first graft polymerized with photodegradable poly(methyl methacrylate) (PMMA) via atom transfer radical polymerization (ATRP), after which the particles were deposited onto a conducting glass. The PMMA chains were removed from the TiO₂ films by UV irradiation to generate secondary pores, into which titanium isopropoxide (TTIP) was infiltrated. The TTIP was then converted into small TiO₂ particles by calcination at 450 °C, as characterized by energy-filtering transmission electron microscopy (EF-TEM) and field emission scanning electron microscopy (FE-SEM). The nanostructural TiO₂ films were used as a photoelectrode in solid-state DSSCs; the energy conversion efficiency was 5.1% at 100 mW/cm², which was higher than the values achieved by the pristine TiO₂ (3.8%) and nongrafted TiO₂/TTIP photoelectrodes (3.3%). This performance enhancement is primarily due to the increased surface area and pore volume of TiO₂ films, as revealed by the N₂ adsorption–desorption isotherm.     

The experiment research of corrosion behaviour about Ni-based alloys in simulant solution containing H2S/CO2

Aimed at the problem of tubing corrosion in environment that containing hydrogen sulfide (H₂S), carbon dioxide (CO₂), and chlorides (Cl⁻), the corrosion behaviour of two nickel based alloys (UNS 06985 and UNS 08825) in 15 wt%NaCl solution containing H₂S/CO₂ in high temperature and high pressure environment was investigated. The pitting corrosion behaviour of Ni-based alloys was studied in FeCl₃·6H₂O solution by means of polarisation curve and immersion tests. The scanning electron microscopy (SEM), energy disperse spectroscopy (EDS) was applied to analyse the microstructure and corrosion performance of the samples. The results showed that the pitting-resistant of nickel alloy UNS 06985 was superior to UNS 08825. With the rising of experimental temperature, the corrosion increased and some slight pitting attacks appeared on the surface of UNS 08825. The test temperature was the crucial factor that influenced not only the compactness and the growing rate of corrosion product scale, but also the corrosion rate of the alloys. Elemental sulfur is a strong oxidant, the presence of S0 leads to a serious localized corrosion. XRD showed that the corrosion films formed on nickel base alloys consisted of NiS, CrO₃, and the oxides of Ni and Fe. The polarisation curves showed a different corrosion behaviour of two alloys, anodic curve of UNS 06985 has a wider passivation area, and there has higher transpassive potential.     

Interesting Corrosion Inhibition Performance and Mechanism of Two Silanes Containing Multiple Phosphate Group

Silanes and organophosphorus compounds have been widely used in the field of corrosion inhibition. Herein, two corrosion inhibitors containing multiple phosphate groups and different silane groups, namely, 1,3-bis{3-[N-(1-phosphonatediethyl)-isopropyl] aminopropyl}-1,1,3,3-tetramethyldisiloxane (BPIAT) and N,N-di-methylenephosphonate-aminopropyl dimethyl silanol (DMADS), were designed and their corrosion inhibition properties on the iron surface in 0.5 M H₂SO₄ solution were characterized by polarization curves and electrochemical impedance spectroscopy (EIS) at 25 °C. In order to further analyze the corrosion mechanism thoroughly, three organophosphorus compounds without silane groups, namely, Hexamethylene-diamine tetra(methylene phosphonic acid) (HDTMPA), (ethylenedinitrilo)-tetra methylene phosphonic acid (EDTMP), and diethyl 1-decylphosphonate (DDP), were also investigated. The electrochemical experimental results reveal that five corrosion inhibitors are mixed type inhibitors and the adsorption process obeys Langmuir isotherm, and the corrosion inhibition efficiency of BPIAT and DPSD is significantly higher than that of HDTMPA, EDTMP and DDP. A new corrosion inhibition mechanism was proposed by comparing the corrosion inhibition performance of five corrosion inhibitors. The corrosion inhibitors are absorbed on the iron surface by Fe-O-P covalent bonds and Van Der Waals’ force. Simultaneously, the Si-O-Si structure is conducive to the improvement of the corrosion inhibition efficiency.

     

Enhanced photoelectrocatalytic activity of FTO/WO3/BiVO4 electrode modified with gold nanoparticles for water oxidation under visible light irradiation

Gold nanoparticles were successfully deposited on FTO/WO₃/BiVO₄ electrode surface by means of electrolysis of AuCl₄⁻ ions. The composite films were characterized by SEM, XPS and XRD techniques. An increase in photocurrent and a negative shift of onset potential for water oxidation were observed upon modification of the electrode surface with the Au particles. The electrochemical impedance spectroscopy was used to confirm the acceleration of charge transfer process by Au deposition at the electrode surface. The photocurrent action spectrum did not correlate with the plasmonic absorbance of Au nanoparticles at 560 nm, suggesting that the Au nanoparticles increased charge separation without undergoing a plasmon resonance effect under visible light irradiation.     

Electrodeposition of silane films on aluminum alloys for corrosion protection

In this paper, three types of protective silane films, methyltrimethoxysilane (MTMS), vinyltrimethoxysilane (VTMS) and dodecyltrimethoxysilane (DTMS) were prepared on aluminum alloys AA 2024-T3 by electrodeposition technique. The Reflection-Absorption Fourier Transform IR (FTRA-IR) measurements showed that, the silane films were successfully deposited through chemical bonding between silane agents and Al alloys. Electrochemical impedance spectroscopy (EIS) tests indicated that in comparison with those by conventional “dip-coating” method, silane films electrochemically prepared at cathodic potentials exhibited obviously higher corrosion resistances. “Critical potential” was all observed for each silane system. Silane films prepared at this potential performed the highest corrosion resistance. The scanning electron microscopy (SEM) images indicated a potential dependence of surface morphology of silane films. The highest compactness was obtained at the “critical potential”. Due to the presence of long hydrophobic dodecyl chain in bone structure, DTMS films displayed the highest barrier properties.     

Evidence for formation of metallo-siloxane bonds by comparison of dip-coated and electrodeposited silane films

It has been amply demonstrated that thin films of organofunctional silanes deposited by dipping or spraying on metals, such as aluminum, can provide protection against various forms of corrosion. In this paper we show that denser films with higher pore resistance and better corrosion protection performance can be obtained if the silane film is produced by electrodeposition rather than by dipping. In such a process the silane reacts with the metal oxide in a different way, and in the case of aluminum, aluminate ions seem to be incorporated into the silane film. The resulting films can protect aluminum alloys against uniform and pitting forms of corrosion in a salt solution for more than 1000 h, which is comparable to the standard chromate-based treatments. This paper discusses the protection mechanism in some detail. An important aspect of this work is that the use of XPS and TOFSIMS to analyze electrodeposited silane films provided direct evidence for the presence of O₂Al(O–Si–O) and OAl(O–Si–O)₂ groups at the silane–aluminum oxide interface. Such bonds have been suggested, but they have largely remained elusive over the years.     

Deposition of hybrid 3-GPTMS's film on AA2024-T3: Dependence of film morphology and protectiveness performance on coating conditions

This paper describes the elaboration of 3-glycidoxypropyltrimethoxysilane (3-GPTMS) films onto AA2024-T3 aluminum alloy for corrosion protection.The dependence of sol–gel morphology on both precipitation under cathodic polarization and nitrate incorporation was investigated via scanning electron microscopy (SEM).Once added into silanization solution, sodium nitrate promoted the reaction of silane condensation and enhanced the film compactness.Electrochemical impedance spectroscopy results (EIS) indicated that doping silane film with NaNO₃ ameliorated its barrier property and protectiveness. Silane films applied onto AA2024-T3 surface by using potentiostatic method, exhibited obviously higher corrosion resistance than those obtained by conventional “dip-coating” method. The resistance of coating is accentuated when not very negative potential was applied.     

Electrochemical investigation of high-performance silane sol–gel films containing clay nanoparticles

Silane sol–gel coatings are widely used as adhesion promoters between inorganic substrates, such as metals, and organic coatings. The aim of these pre-treatments is to enhance the corrosion protection performance of the organic coating improving the adhesion to the substrate and acting as a barrier against water and aggressive ions diffusion. It is a matter of fact that the silane sol–gel pre-treatments do not provide an active protection against corrosion processes except for the partial inhibition of the cathodic reaction. Inorganic pigments can improve the barrier properties of the silane sol–gel film, enhancing the resistance against corrosion. In this study, different amounts of montmorillonite nanoparticles were added to a water based silanes mixture in order to improve the barrier properties of the sol–gel coating. Hot dip galvanized steel was used as substrate. The sol–gel film consists of a combination of three different silanes, GPS, TEOS and MTES. The clay nanoparticles used in this study were mainly neat montmorillonite. The proper concentration of filler inside the sol–gel films was determined comparing the corrosion resistance of silane layers with different nanoparticles contents. Additionally, the effect of CeO₂ and Ce₂O₃ enriched montmorillonite particles. The EIS analysis and the polarization measurements demonstrated that the optimal amount of neat montmorillonite nanoparticles is about 1000 ppm. The same electrochemical techniques highlighted the limited effect of the cerium oxides grafted to the clay nanoparticles on the corrosion resistance of the silane sol–gel film. The TEM analysis proved the presence of a nano-crystalline structure inside the silane sol–gel film due to the formation of crystalline silica domains.