Atomic emission spectroelectrochemistry applied to dealloying phenomena II. Selective dissolution of iron and chromium during active-passive cycles of an austenitic stainless steel

Atomic emission spectroelectrochemistry was used to investigate selective dissolution of a 304 austenitic stainless steel sample in 2 M H₂SO₄. The partial dissolution rates of Fe, Cr, Ni, Mn, Mo, and Cu were measured as function of time during a series of potentiostatic triggered activation/passivation cycles. When first exposed to sulfuric acid solution, the steel sample was in a passive state with a total steady state ionic dissolution rate expressed as an equivalent current density of 10 μA cm⁻². A transition into the active and passive state could be triggered by cathodic (−700 mV vs. Ag/AgCl) and anodic (+400 to +700 mV vs. Ag/AgCl) potentiostatic pulses respectively of variable time. Excess Cr dissolution was observed during the activation cycle as compared to Fe and a depletion of Cr dissolution was observed during the passivation cycle. These results are interpreted in terms of the dissolution of a Cr rich passive layer during activation and selective dissolution of Fe, Mn, Ni and other elements to form a Cr rich passive layer during passivation. Quantitative analysis of the excess Cr showed that the residual film contained approximately 0.38 μg Cr/cm². Fe does not appear to be incorporated into the film at this early stage of passive film growth. Residual films of metallic nickel and copper were formed on the surface during the active period that subsequently dissolved during passivation.     

The structure and electronic properties of passive and prepassive films of iron in borate buffer

The films that form on pure iron during potentiodynamic anodic polarization in aqueous borate buffer were investigated by surface enhanced Raman spectroscopy (SERS), and by electrochemical impedance spectroscopy and Mott-Schottky analysis at selected potentials. According to SERS, the passive film is a bilayer film with an outer layer of an as yet undetermined Fe(III)oxide/hydroxide, identified by a strong Raman peak at 560 cm⁻¹. The inner layer was a spinel compound. The capacitances of passive iron were frequency dependent and a constant phase element (CPE) best described the frequency dispersion. Current increases in cathodic polarization scans confirmed the accuracy of flatband potentials calculated from Mott-Schottky tests at two different film formation potentials. Both films were found to be n-type and flatband potentials of −846 and −95 mV vs. SHE and carrier densities of 1.6 × 10²² and 8.3 × 10²⁰/cm³ were found for films grown at −500 and +1000 mV, respectively. The cathodic polarization curve of passivated iron exhibited a complex shape that was explained by the electronic properties of iron's passive and prepassive films. The reductive dissolution of the films abruptly began when the potential was lowered below their flatband potentials. It is suggested that the cathodic polarization behavior contributes to iron's susceptibility to localized corrosion.     

Nano-size LiAlO2 ceramic filler incorporated porous PVDF-co-HFP electrolyte for lithium-ion battery applications

The optimized composition of PVdF-co-HFP-LiAlO₂ based micro-porous nano-composite polymer electrolyte membranes (MPNCPEMs) was prepared with a preferential polymer dissolution process. Nitrogen adsorption isotherms and SEM micrographs showed that the enhanced ionic conductivity of polymer electrolyte was due to increase in pore-size, surface area and pore density, results an increase in the electrolyte uptake. The ac-impedance spectroscopy showed that the room temperature ionic conductivity of PVdF-co-HFP-LiAlO₂ based polymer electrolyte membranes increased with the removal of PVA content and attained the maximum ionic conductivity of 8.12 × 10⁻³ S cm⁻¹. The prepared MPNCPEM of high ionic conductivity was subjected into LSV study. Finally, the electrode/electrolyte interfacial resistance was evaluated by monitoring the impedance response at different time intervals.     

Electrochemical evaluation of the surface of chalcopyrite during dissolution in sulfuric acid solution

The dissolution of a massive chalcopyrite electrode (98.1% chalcopyrite, 1.9% siderite) was studied in 0.5 M sulfuric acid solution. Different anodic potentials were applied and the behavior of the electrode was observed by means of EIS, potentiodynamic, and Mott-Schottky techniques. Electrochemical impedance spectroscopy studies at open circuit potential (around −235 mV vs. MSE) proved the existence of a thin surface layer on the electrode. This layer was stable up to 100 mV vs. MSE and was assumed to be Cu_1−xFe_1−yS₂ (y?x) based on reports from previous studies. By increasing the potential to the range of 100-300 mV vs. MSE, the previously formed layer partially dissolved and a second layer (Cu_1−x−zS₂) formed on the surface. Both of the layers showed the characteristics of passive layers at low potentiodynamic scan rate (0.05 mV s⁻¹) while at high scan rates they acted like pseudo-passive layers. However, in the potential range of 300-420 mV vs. MSE, both of these surface layers dissolved and active dissolution of the electrode started. Further increase in potential caused the formation of a CuS layer which hindered the dissolution rate of the electrode. The formation of CuS is concomitant with Fe₂(SO₄)₃ formation and the latter may act as a nucleation precursor for jarosite at higher potentials (around 750 mV vs. MSE). Jarosite precipitation on the electrode surface hindered the dissolution of chalcopyrite at higher potentials. Different equivalent electrochemical circuits were modeled for each potential range and the model regression results compared with the experimental results of EIS to determine the proposed sequence of chalcopyrite dissolution.     

Rapid formation of high-quality self-assembled monolayers of dodecanethiol on polycrystalline gold under ultrasonic irradiation

Self-assembled monolayers of dodecanethiol (C₁₂SH-SAMs) on polycrystalline gold were prepared under ultrasonic irradiation at 100 W (the actual ultrasonic power intensity is about 0.1 W cm⁻² including the heat loss) for different time and investigated by cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). CV experiments show that the differential capacitance C_d values of the C₁₂SH-SAM prepared under ultrasonic irradiation at 100 W (0.1 W cm⁻²) for 15 min are independent of the scan rate, the thickness d value of this monolayer is 17.5 Å, the tilt angle φ value of the molecules in this monolayer from the gold surface normal was calculated to be 30° and the difference value of the current density at −0.2 and 0.5 V (Δi_p) is only 0.69 μA cm⁻². From the EIS experiments, we find that the phase angle value at 1 Hz Φ_1 Hz of the C₁₂SH-SAM prepared under ultrasonic irradiation at 100 W (0.1 W cm⁻²) for 15 min is 89°, the charge transfer resistance R_ct value of this monolayer is 1.40 × 10⁶ Ω cm² and the surface coverage θ value of this monolayer was calculated to be 99.997% from R_ct. These results indicate that the C₁₂SH-SAM of almost defect-free structure and very low ionic permeability can be formed under ultrasonic irradiation at 100 W (0.1 W cm⁻²) in a short time (15 min).     

AC and DC studies of the pitting corrosion of Al in perchlorate solutions

The pitting corrosion behaviour of Al in aerated neutral sodium perchlorate solutions was investigated by potentiodynamic, cyclic voltammetry, galvanostatic, potentiostatic and electrochemical impedance spectroscopy (EIS) techniques, complemented by ex situ scanning electron microscopy (SEM) examinations of the electrode surface. The potentiodynamic anodic polarization curves do not exhibit active dissolution region due to spontaneous passivation. The passivity is due to the presence of thin film of Al₂O₃ on the anode surface. The passive region is followed by pitting corrosion as a result of breakdown of the passive film by ClO₄⁻ ions. SEM images confirmed the existence of pits on the electrode surface. Cyclic voltammetry and galvanostatic measurements allow the pitting potential (E_pit) and the repassivation potential (E_rp) to be determined. E_pit decreases with increase in ClO₄⁻ concentration, but increases with increase in potential scan rate. Potentiostatic measurements showed that the overall anodic processes can be described by three stages. The first stage corresponds to the nucleation and growth of a passive oxide layer. The second and the third stages involve pit nucleation and growth, respectively. Nucleation of pit takes place after an incubation time (t_i). The rate of pit nucleation (t_i⁻¹) increases with increase in ClO₄⁻ concentration and applied step anodic potential (E_s,a). EIS measurements showed that at E_s,a < E_pit, a charge-transfer semicircle is obtained. This semicircle is followed by a Warburg diffusion tail at E_s,a > E_pit. An attempt is made to compare the values of E_pit and E_rp obtained through different methods and to determine the factors influencing these values in each particular method.     

Effects of Mn on the localized corrosion behavior of Fe-18Cr alloys

Effects of Mn on the localized corrosion, anodic dissolution behavior, and repassivation kinetics of Fe-18Cr-xMn (x = 0, 6, 12) alloys were examined using potentiodynamic tests with or without micro-electrochemical cell, electrochemical impedance spectroscopy (EIS), and rapid scratch electrode tests. The addition of Mn to Fe-18Cr alloy significantly degrades passivity by decreasing the resistance to localized corrosion, and also by expanding the active region in the noble direction. The decrease in the resistance to localized corrosion of the alloys is due primarily to an increase in the number and size of Mn-containing oxides, acting as initiation sites for pitting corrosion. It was demonstrated using a micro-electrochemical test that the inherent protectiveness of passive film is also considerably reduced by the Mn addition, even though the deleterious influences of Mn-containing oxides are completely excluded. Mn facilitates the metal dissolution reaction by enhancing the activity of iron adsorbed intermediate or by generating second intermediate species (possibly manganese adsorbed intermediate) acting as another dissolution path. Further, the Mn addition appears to suppress the passivation process by reducing the activity of Cr-adsorbed species in an acidic solution, and hence the repassivation rate is significantly decreased with Mn content of the alloys.     

Synthesis and evaluating corrosion protection effects of emeraldine base PAni/clay nanocomposite as a barrier pigment in zinc-rich ethyl silicate primer

In the present work, polyaniline/clay nanocomposite (PAniCN) was synthesized by chemical oxidative polymerization of aniline monomers in the presence of Closite30B powders. XRD and SEM examinations were used to examine the intercalation and morphologies of PAniCN, respectively. Electrical conductivity test showed that the conductivity of final PAniCN was higher than pristine PAni by one order of magnitude. Synthesized nanocomposite was added to the zinc rich ethyl silicate primer to modify its barrier properties. The corrosion protection performances of modified and unmodified primers were evaluated using open circuit potential (OCP) and electrochemical impedance spectroscopy (EIS) in 3.5% sodium chloride solution for a period of 120 days. It was found that the modified primer had higher barrier properties than original primer. After 120 days of immersion, resistance of modified and unmodified primers reaches 5.565 × 10³ Ω cm² and 6.056 × 10² Ω cm² respectively. The OCP of both primers were lower than −800 mV/SCE during the immersion. Besides, the OCP of modified primer was higher than the original primer due to the passivation and barrier effects of PAniCN. Results revealed that the performance of modified primer improved strongly.     

Performance degradation study of a direct methanol fuel cell by electrochemical impedance spectroscopy

A stability test of a direct methanol fuel cell (DMFC) was carried out by keeping at a constant current density of 150 mA cm⁻² for 435 h. After the stability test, maximum power density decreased from 68 mW cm⁻² of the fresh membrane-electrode-assembly (MEA) to 34 mW cm⁻² (50%). Quantitative analysis on the performance decay was carried out by electrochemical impedance spectroscopy (EIS). EIS measurement of the anode electrode showed that the increase in the anode reaction resistance was 0.003 Ω cm². From the EIS measurement results of the single cell, it was found that the increase in the total reaction resistance and IR resistance were 0.02 and 0.05 Ω cm², respectively. Summarizing the EIS measurement results, contribution of each component on the performance degradation was determined as follows: IR resistance (71%) > cathode reaction resistance (24%) > anode reaction resistance (5%). Transmission electron microscopy (TEM) results showed that the average particle size of the Pt catalysts increased by 30% after the stability test, while that of the PtRu catalysts increased by 10%.     

Electrochemical tolazoline sensor based on gold nanoparticles and imprinted poly-o-aminothiophenol film

Amperometric detection of tolazoline (TL) was carried out on a gold nanoparticles (AuNPs)/poly-o-aminothiophenol (PoAT)-modified electrode by a molecular imprinting technique and electropolymerization method. The modification procedure was characterized via electrochemical impedance spectroscopy (EIS) and cyclic voltammetry (CV). The recognition between the imprinted sensor and target molecule was observed by measuring the variation of amperometric response of the oxidation-reduction probe, K₃Fe(CN)₆ on electrode. Under the optimal experimental conditions, the peak currents were proportional to the concentrations of tolazoline in two ranges of 0.05-5.0 μg mL⁻¹ and 5.0-240 μg mL⁻¹ with the detection limit of 0.016 μg mL⁻¹. Meanwhile the prepared sensor showed sensitive and selective binding sites for tolazoline. The enhancement of sensitivity was attributed to the presence of AuNPs which decreased the electron-transfer impedance.     

Improved surface-enhanced Raman scattering based on Ag-Au bimetals prepared by galvanic replacement reactions

In this work, the improved surface-enhanced Raman scattering (SERS) of Rhodamine 6G (R6G) adsorbed on Ag-Au bimetals synthesized via galvanic replacement of Ag with Au was first investigated. First, silver substrates were roughened by triangular-wave oxidation-reduction cycles (ORC) in aqueous solutions containing 0.1 M KCl. At the same time, Cl⁻ and Au-containing nanocomplexes in solutions were prepared by treating gold substrates with the similar electrochemically roughening procedures. Then the roughened Ag substrates were incubated in the Cl⁻ and Au-containing solutions for different couples of minutes to undergo the galvanic replacement reactions. Encouragingly, the SERS of R6G adsorbed on this roughened Ag substrate modified by the replacement of Ag with Au for 3 min exhibits a higher intensity by one order of magnitude and a better resolution, as compared with the SERS of R6G adsorbed on an unmodified roughened Ag substrate. The increased SERS effect can be ascribed to the compositions of complexes formed on the substrates. In this optimum condition, the atomic ratio of Ag to Au is ca. 6.6.     

pH-dependent anodic reaction behavior of tungsten in acidic phosphate solutions

Potentiodynamic and potentiostatic polarization experiments, and the electrochemical impedance spectroscopy technique were used to study the pH dependent anodic behavior of tungsten (W) in acidic phosphate solution. At very low pH values (pH < 2.6) the dissolution of tungsten was H⁺-assisted and as the pzc (pH 2.6) was approached H₂O-assisted dissolution became main dissolution pathway. Above pH 2.6, however, tungsten dissolution was OH⁻-assisted. The thickness and dielectric properties of the W-oxide barrier layer were observed almost pH independent at corrosion potential. The oxygen vacancy transport across the oxide film caused a capacitive response at very acidic solutions (pH ≤ 3.5) and as the dissolution rate increased (pH > 4.5) the capacitive response turned into the inductive one due to the accelerating effect of negative surface charge in Tafel region. The inductive response in the tungsten impedance spectra shifted to a very low frequency range as the tungsten dissolution rate decreased in the pseudo-plateau and potential independent regions. Fitting of the tungsten impedance data according to the surface charge approach showed that the resistance to the defect migration increased as the pzc was approached and the film capacitance decreased above pH 3.5 due to the accelerated formation rate of the non-protective loosely bound hydrated layer on the metal oxide surface.     

Electrooxidation of methanol on NiMn alloy modified graphite electrode

Nickel and nickel-manganese alloy modified graphite electrodes (G/Ni and G/NiMn) prepared by galvanostatic deposition were examined for their redox process and electrocatalytic activities towards the oxidation of methanol in alkaline solutions. The methods of cyclic voltammetery (CV), chronoamperometry (CA) and impedance spectroscopy (EIS) were employed. In CV studies, in the presence of methanol NiMn alloy modified electrode shows a significantly higher response for methanol oxidation. The peak current of the oxidation of nickel hydroxide increase is followed by a decrease in the corresponding cathodic current in presence of methanol. The anodic peak currents show linear dependency upon the square root of scan rate. This behavior is the characteristic of a diffusion controlled process. Under the CA regime the reaction followed a Cottrellian behavior and the diffusion coefficient of methanol was found to be 4 × 10⁻⁶ cm² s⁻¹. A mechanism based on the electro-chemical generation of Ni³⁺ active sites and their subsequent consumptions by methanol have been discussed and the corresponding rate law under the control of charge transfer has been developed and kinetic parameters have been derived. The charge transfer resistance accessible both theoretically and through the EIS have been used as criteria for derivation of the rate constant.     

Study of the copper anode passivation by electrochemical noise analysis using spectral and wavelet transforms

The passivation of copper anode in sulphuric acid industrial electrolyte at 65 °C was investigated by electrochemical noise (EN) technique using three imposed anodic currents 153, 180 and 210 mA cm⁻² (galvanostatic or chronopotentiometric technique). The wavelet transforms and power spectral density (PSD) analyses have been employed to analyse the EN data. It has been found that during active dissolution the electrode surface is dominated by long time scale process and the change of the position of the maximum relative energy from D7 to D8 could be an indication of future passivation. This is associated in fast Fourier transform analyses by the disappearance of the low frequency plateau (white noise). During anodic dissolution the electrode surface was mainly undertaking general corrosion and the relative energy distribution was concentrated on large timescale crystals (D7-D8) with range of scale between 25.6 and 12.6 s. During passivation the electrode surface was dominated by short time scale process (D3), and during trans-passivation by medium (D4) followed by short time scale process (D2) with range of scale between 0.8 and 0.4 s, 1.6 and 0.8 s and 0.4 and 0.2 s, respectively. Crystals D2 and D3 could be related to metastable pitting and crystal D4 to localized corrosion.     

Corrosion Behaviour of Niobium in Sodium Hydroxide Solutions

The electrochemical behaviour of niobium was investigated in sodium hydroxide solutions at different temperatures, using open-circuit potential (OCP) measurements, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). OCP and polarization measurements show that Nb is spontaneously active in 10, 15 and 30 wt % NaOH at 25, 50 and 75 °C. The anodic polarization curves in all cases show a dissolution/passivation peak followed by a current plateau, corresponding to Nb₂O₅ formation. The spontaneous active corrosion of Nb leads to the formation of soluble niobates that precipitate to sodium niobates. The evaluation of the corrosion current densities obtained from Tafel extrapolation of polarization curves and the polarization resistance values determined from EIS measurements indicates that the corrosion rates of niobium increase with increasing NaOH concentration and temperature.     

Electrochemical studies on gold electrodes in acidic solutions of thiourea containing gold (I) thiourea complex ions

Electrochemical studies were made of the behaviour of gold electrodes in degassed acidic solutions containing between 0.00l to 0.03 M thiourea and between 10^–5 to 10^–3 M gold(I)thiourea. At anodic overpotentials of up to 0.3 V the dissolution of gold was rapid, and nearly reached the maximum diffusioncontrolled rate. The exchange current density was greater than 10^–6 A cm^–2, and dissolution proceeded at 100% efficiency. At higher anodic potentials, thiourea was oxidized to formamidine disulphide and other sulphur-containing compounds and the dissolution of gold became partly inhibited, while the current efficiency decreased markedly.The reduction of gold(I)thiourea was diffusion-controlled at cathodic overpotentials between –0.15 to –0.35 V, after which slight inhibition was observed. Thiourea itself did not contribute to the cathodic reaction, but formamidine disulphide could be reduced on a freshly deposited gold surface; in the absence of gold(I)thiourea in the solution, the reduction of formamidine disulphide caused rapid passivation of the gold surface. In 0.01 M thiourea and 0.1 M sulphuric or perchloric acid, the diffusion coefficient of the Au(CS(NH₂)₂) ₂ ⁺ ion was 1·1 x 10^–5 cm² s^–1 at 30°C.The standard reduction potential at 30° C of the redox couple Au(CS(NH₂)₂) ₂ ⁺ ¦Au on a fresh gold surface wasE ₀=0.352 V, but on a passivated gold surface this value increased to as much asE ₀=041V.     

Electrochemical evaluation of avidin-biotin interaction on self-assembled gold electrodes

The avidin-biotin interaction on 11-mercaptoundecanoic acid self-assembled gold electrodes was investigated by means of cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). The interfacial properties of the modified electrodes were evaluated in the presence of the Fe(CN)₆^3−/4− couple redox as a probe. A simple equivalent circuit model with a constant phase element was used to interpret the obtained impedance spectra. The results of cyclic voltammetry showed that the voltammetric behavior of the redox probe was influenced by the electrode surface modification. It is evident that the accumulation of treated substances and the binding of biotin to avidin on the electrode surface resulted in the increasing electron-transfer resistance and the decreasing capacitance. The changes in the electron-transfer resistance on the avidin-modified electrodes were more sensitive than that in the capacitance while detecting biotin over the 2-10 μg/mL concentration. The detection amount can be as low as 20 ng/mL based on the electron-transfer resistance that presented the change of 4.3 kΩ without the use of labels. The development of a rapid, facile, and sensitive method for the quantitation of nanogram quantities of biomolecules utilizing EIS may be achieved.     

Effects of nitrogen on the passivation of nickel-free high nitrogen and manganese stainless steels in acidic chloride solutions

The role of nitrogen on the passivation of nickel-free high nitrogen and manganese stainless steels was investigated in 0.5 M H₂SO₄, 3.5% NaCl and 0.5 M H₂SO₄ + 0.5 M NaCl solutions using potentiodynamic polarization, electrochemical impedance spectroscopy and X-ray photoelectron spectroscopy techniques. The passive film stability was enhanced in 0.5 M H₂SO₄ and the pitting resistance was improved in 3.5% NaCl solution by more nitrogen addition. The influence of nitrogen extended the whole anodic polarization region in 0.5 M H₂SO₄ + 0.5 M NaCl solution, as demonstrated by the enhanced dissolution resistance, promoted adsorption and passivation process, improved film protection and pitting resistance with increasing nitrogen content. Possible mechanisms relating to the role of nitrogen in different potential regions were discussed.     

The effect of thickness on the composition of passive films on a Ti-50Zr at% alloy

Anodic films were grown potentiodynamically in different electrolytes (pH = 1-14) on a Ti-50Zr at% cast alloy, obtained by fusion in a voltaic arc under argon atmosphere. The thickness of the films was varied by changing formation potential from the open circuit potential up to about 9 V; growth was followed by 30 min stabilization at the forming potential. Films having different thicknesses were characterized by photocurrent spectroscopy (PCS) and electrochemical impedance spectroscopy (EIS). Moreover, film composition was analyzed by X-ray photoelectron spectroscopy (XPS).Regardless of the anodizing conditions, passive films on the Ti-50Zr at% alloy consist of a single layer mixed oxide phase containing both TiO₂ and ZrO₂ groups. However, an enrichment of Ti within the passive film, increasing with the film thickness, is detected both by PCS and XPS. This leads to concentration profiles of Ti⁴⁺ and Zr⁴⁺ ions along the thickness, and to different electronic properties of very thin films (more insulating) with respect to thicker films (more semiconducting), as revealed by the photocurrent-potential curves.     

Effects of NO2 on the corrosion of Ni in phosphate solutions

The influence of NO₂⁻ on the corrosion of Ni in acid phosphate solutions were analysed by means of potentiodynamic scans and impedance spectroscopy under electrode rotation. The complex nitrite reduction reaction involves adsorbed intermediates which interfere with the surface process occurring during the active dissolution and passivation of Ni. Near the corrosion potential, the reduction of NO₂⁻ follows a Tafel’s behaviour independent from nitrite concentration and electrode rotation speed, denoting a surface-controlling step. Without NO₂⁻, the adsorption of H predominates in the cathodic polarisations. The adsorption of NO₂⁻ near the corrosion potential has several consequences: (i) it brings about a lower surface coverage of NiOH decreasing the rate of Ni active dissolution and (ii) its preferential adsorption against that of passivating species, such as NiOH and Ni(OH)₂, hinders the formation of the pre-passive layer at low pH-values increasing the passivation current.