Microwave solid-state synthesis and electrochemical properties of carbon-free Li3V2(PO4)3 as cathode materials for lithium batteries

Monoclinic Li₃V₂(PO₄)₃ can be rapidly synthesized at 750 °C for 5 min (MW5m) by using microwave solid-state synthesis method. The refined cell parameters and atomic coordination of the sample MW5m show some deviations compared with those of the sample synthesized in conventional solid-state synthesis method, especially the coordinate of Li atoms. Compared with the electrochemical properties of the carbon-coating sample Li₃V₂(PO₄)₃, the carbon-free sample MW5m presents well electrochemical properties. In the cut-off voltage of 3.0-4.3 V, MW5m sample presents a specific charge capacity of 132 mAh g⁻¹, almost equivalent to the reversible cycling of two lithium ions per Li₃V₂(PO₄)₃ formula unit (133 mAh g⁻¹), and specific discharge capacity of 126.4 mAh g⁻¹. In the cut-off voltage of 3.0-4.8 V, MW5m shows an initial specific discharge capacity of 183.4 mAh g⁻¹ at 0.1 C, near the theoretical discharge capacity. In the cycle performance, the capacity fade of Li₃V₂(PO₄)₃ is dependent on the cut-off voltage and the preparation method, more capacity lost at relatively higher charge/discharge voltage. The reasons for the excellent electrochemical properties of Li₃V₂(PO₄)₃ rapidly synthesized in microwave field are discussed in detail.     

Rapid preparation and electrochemical behavior of carbon-coated Li3V2(PO4)3 from wet coordination

An improved solid-state coordination method namely wet coordination has been developed to synthesize carbon-coated monoclinic Li₃V₂(PO₄)₃ rapidly at a low temperature of 600 °C in 1 h. The structure of the sample was characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), transmission electron microscopy (TEM) and energy dispersive analysis of X-rays (EDAX). The diffusion coefficient of the lithium ions was measured by cyclic voltammetry (CV). The electrochemical behavior of the sample exhibits a high initial discharge capacity of 130 mAh g⁻¹, which is very close to its theoretical capacity of 132 mAh g⁻¹ under 95 mA g⁻¹ (0.67 C) in the range of 3.3-4.3 V (vs. Li/Li⁺). These results suggest that wet coordination is a promising method for large-scale production of carbon-coated Li₃V₂(PO₄)₃.     

Electrochemical performance of the carbon coated Li3V2(PO4)3 cathode material synthesized by a sol-gel method

A carbon coated Li₃V₂(PO₄)₃ cathode material for lithium ion batteries was synthesized by a sol-gel method using V₂O₅, H₂O₂, NH₄H₂PO₄, LiOH and citric acid as starting materials, and its physicochemical properties were investigated using X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD) spectroscopy, scanning electron microscopy (SEM), energy dispersive analysis of X-ray (EDAX), transmission electron microscope (TEM), and electrochemical methods. The sample prepared displays a monoclinic structure with a space group of P2₁/n, and its surface is covered with a rough and porous carbon layer. In the voltage range of 3.0-4.3 V, the Li₃V₂(PO₄)₃ electrode displays a large reversible capacity, good rate capability and excellent cyclic stability at both 25 and 55 °C. The largest reversible capacity of 130 mAh g⁻¹ was obtained at 0.1C and 55 °C, nearly equivalent to the reversible cycling of two lithium ions per Li₃V₂(PO₄)₃ formula unit (133 mAh g⁻¹). It was found that the increase in total carbon content can improve the discharge performance of the Li₃V₂(PO₄)₃ electrode. In the voltage range of 3.0-4.8 V, the extraction and reinsertion of the third lithium ion in the carbon coated Li₃V₂(PO₄)₃ host are almost reversible, exhibiting a reversible capacity of 177 mAh g⁻¹ and good cyclic performance. The reasons for the excellent electrochemical performance of the carbon coated Li₃V₂(PO₄)₃ cathode material were also discussed.     

Rheological phase reaction synthesis and electrochemical performance of Li3V2(PO4)3/carbon cathode for lithium ion batteries

Monoclinic lithium vanadium phosphate/carbon (Li₃V₂(PO₄)₃/C) cathode has been synthesized for applications in lithium ion batteries, via a rheological phase reaction (RPR) method. The sample is characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). This material exhibits high initial discharge capacity of 189 and 177 mAh g⁻¹ at 0.1 and 0.2 C between 3.0 and 4.8 V, respectively. Moreover, it displays good fast rate performance, which discharge capacities of 140, 133, 129 and 124 mAh g⁻¹ can be delivered after 100 cycles between 3.0 and 4.8 V vs. Li at a different rate of 0.5, 1, 2 and 5 C, respectively. The electrochemical impedance spectroscopy (EIS) is also investigated.     

Synthesis and characterization of carbon-coated Li3V2(PO4)3 cathode materials with different carbon sources

The carbon-coated monoclinic Li₃V₂(PO₄)₃ (LVP) cathode materials were synthesized by a solid-state reaction process under the same conditions using citric acid, glucose, PVDF and starch, respectively, as both reduction agents and carbon coating sources. The carbon coating can enhance the conductivity of the composite materials and hinder the growth of Li₃V₂(PO₄)₃ particles. Their structures and physicochemical properties were investigated using X-ray diffraction (XRD), thermogravimetric (TG), scanning electron microscopy (SEM) and electrochemical methods. In the voltage region of 3.0-4.3 V, the electrochemical cycling of these LVP/C electrodes all presents good rate capability and excellent cycle stability. It is found that the citric acid-derived LVP owns the largest reversible capacity of 118 mAh g⁻¹ with no capacity fading during 100 cycles at the rate of 0.2C, and the PVDF-derived LVP possesses a capacity of 95 mAh g⁻¹ even at the rate of 5C. While in the voltage region of 3.0-4.8 V, all samples exhibit a slightly poorer cycle performance with the capacity retention of about 86% after 50 cycles at the rate of 0.2C. The reasons for electrochemical performance of the carbon coated Li₃V₂(PO₄)₃ composites are also discussed. The solid-state reaction is feasible for the preparation of the carbon coated Li₃V₂(PO₄)₃ composites which can offer favorable properties for commercial applications.     

Carbon coated Li3V2(PO4)3 cathode material prepared by a PVA assisted sol-gel method

Carbon coated Li₃V₂(PO₄)₃ cathode material was prepared by a poly(vinyl alcohol) (PVA) assisted sol-gel method. PVA was used both as the gelating agent and the carbon source. XRD analysis showed that the material was well crystallized. The particle size of the material was ranged between 200 and 500 nm. HRTEM revealed that the material was covered by a uniform surface carbon layer with a thickness of 80 Å. The existence of surface carbon layer was further confirmed by Raman scattering. The electrochemical properties of the material were investigated by charge-discharge cycling, CV and EIS techniques. The material showed good cycling performance, which had a reversible discharge capacity of 100 mAh g⁻¹ when cycled at 1 C rate. The apparent Li⁺ diffusion coefficients of the material ranged between 9.5 × 10⁻¹⁰ and 0.9 × 10⁻¹⁰ cm² s⁻¹, which were larger than those of olivine LiFePO₄. The large lithium diffusion coefficient of Li₃V₂(PO₄)₃ has been attributed to its special NASICON-type structure.     

Electrochemical performance of carbon-coated Li3V2(PO4)3 cathode materials derived from polystyrene-based carbon-thermal reduction synthesis

Li₃V₂(PO₄)₃ cathode materials were synthesized by a simple carbon-thermal reduction method using polystyrene as a carbon source. The residual carbon produced by the pyrolysis of polystyrene produced fine particle sizes and uniform carbon distribution on the Li₃V₂(PO₄)₃ particle surface. By increasing the amount of polystyrene added in the range of 0-16 wt.%, the thickness of the carbon coating increased, and the coating thickness was found to influence the electrochemical performance of the Li₃V₂(PO₄)₃ significantly. Our results indicate that the 6 wt.% polystyrene added Li₃V₂(PO₄)₃ with a 0.5-1 nm thick carbon coating possesses the highest initial discharge capacity of 132.7 mAh g⁻¹ between 3.0 and 4.3 V at 0.1 C. However, at high current densities, the higher polystyrene added Li₃V₂(PO₄)₃/C with a thicker carbon coating shows better performance in terms of the discharge capacity and cycling stability than that with the thin carbon coating. The improved cycling performance at higher current densities is attributed to the relatively small particle size and the suppressed impedance increase because of the thicker carbon coating.     

The Li3V2(PO4)3/C composites with high-rate capability prepared by a maltose-based sol-gel route

The carbon coated monoclinic Li₃V₂(PO₄)₃ (LVP/C) cathode materials are synthesized via a sol-gel method using oxalic acid as a chelating reagent and maltose as a carbon source. The effect of carbon content on the synthesis of LVP/C composites is investigated using X-ray diffraction, scanning electron microscopy, galvanostatic charge/discharge and DC resistance measurements. The results show that, among the LVP/C powders with different carbon content (5.7, 9.6, 11.6 and 15.3 wt.%), the sample with 11.6 wt.% carbon content gives rise to the corresponding (LVP/C) ∥Li half cell with a low DC resistance and superior electrochemical performance, especially with excellent rate capability. Its discharge capacity decreases by only 7.2% from 125 mAh g⁻¹ at 0.5 C to 116 mAh g⁻¹ at 5 C between 3.0 and 4.3 V. The maltose-based sol-gel method is feasible for the preparation of LVP/C composites for high power lithium ion batteries.     

Synthesis and electrochemical properties of Co-doped Li3V2(PO4)3 cathode materials for lithium-ion batteries

Co-doped Li₃V_2−xCo_x(PO₄)₃/C (x = 0.00, 0.03, 0.05, 0.10, 0.13 or 0.15) compounds were prepared via a solid-state reaction. The Rietveld refinement results indicated that single-phase Li₃V_2−xCo_x(PO₄)₃/C (0 ≤ x ≤ 0.15) with a monoclinic structure was obtained. The X-ray photoelectron spectroscopy (XPS) analysis revealed that the cobalt is present in the +2 oxidation state in Li₃V_2−xCo_x(PO₄)₃. XPS studies also revealed that V⁴⁺ and V³⁺ ions were present in the Co²⁺-doped system. The initial specific capacity decreased as the Co-doping content increased, increasing monotonically with Co content for x > 0.10. Differential capacity curves of Li₃V_2−xCo_x(PO₄)₃/C compounds showed that the voltage peaks associated with the extraction of three Li⁺ ions shifted to higher voltages with an increase in Co content, and when the Co²⁺-doping content reached 0.15, the peak positions returned to those of the unsubstituted Li₃V₂(PO₄)₃ phase. For the Li₃V_1.85Co_0.15(PO₄)₃/C compound, the initial capacity was 163.3 mAh/g (109.4% of the initial capacity of the undoped Li₃V₂(PO₄)₃) and 73.4% capacity retention was observed after 50 cycles at a 0.1 C charge/discharge rate. The doping of Co²⁺into V sites should be favorable for the structural stability of Li₃V_2−xCo_x(PO₄)₃/C compounds and so moderate the volume changes (expansion/contraction) seen during the reversible Li⁺ extraction/insertion, thus resulting in the improvement of cell cycling ability.     

Preparation and electrochemical performance studies on Cr-doped Li3V2(PO4)3 as cathode materials for lithium-ion batteries

Cr-doped Li₃V_2−xCr_x(PO₄)₃/C (x = 0, 0.05, 0.1, 0.2, 0.5, 1) compounds have been prepared using sol–gel method. The Rietveld refinement results indicate that single-phase Li₃V_2−xCr_x(PO₄)₃/C with monoclinic structure can be obtained. Although the initial specific capacity decreased with Cr content at a lower current rate, both cycle performance and rate capability have excited improvement with moderate Cr-doping content in Li₃V_2−xCr_x(PO₄)₃/C. Li₃V_1.9Cr_0.1(PO₄)₃/C compound presents an initial capacity of 171.4 mAh g⁻¹ and 78.6% capacity retention after 100 cycles at 0.2C rate. At 4C rate, the Li₃V_1.9Cr_0.1(PO₄)₃/C can give an initial capacity of 130.2 mAh g⁻¹ and 10.8% capacity loss after 100 cycles where the Li₃V₂(PO₄)₃/C presents the initial capacity of 127.4 mAh g⁻¹ and capacity loss of 14.9%. Enhanced rate and cyclic capability may be attributed to the optimizing particle size, carbon coating quality, and structural stability during the proper amount of Cr-doping (x = 0.1) in V sites.     

Effect of reduction agent on the performance of Li3V2(PO4)3/C positive material by one-step solid-state reaction

The effects of reduction agent on the electrochemical properties of Li₃V₂(PO₄)₃/C positive materials were studied. An one-step solid-state reaction route was applied to synthesize Li₃V₂(PO₄)₃/C samples. The humic acid, glucose and carbon were used as reduction agent. SEM images show that the particles of sample with humic acid as reduction agent merge with each other and form a porous structure, and yet the particles of sample synthesized using carbon as reduction agent are wrapped with small carbon particles and separate each other. Electrochemical tests show that the samples using humic acid and glucose as reduction agents have better cyclic performance than the one using carbon as reduction agent. At the 200th cycle, the sample using humic acid as reduction agent still keeps 145.2 mAh g⁻¹ at 1 C charge and discharge rates. However, the sample using carbon as reduction agent shows a fast decline in capacity during cycling and has 54.5% capacity loss of the initial value after 200 cycles. The results indicate that different reduction agents can obviously affect the morphologies and electrochemical properties of the products.     

Comparison of AlPO4- and Co3(PO4)2-coated LiNi0.8Co0.2O2 cathode materials for Li-ion battery

Electrochemical and thermal properties of Co₃(PO₄)₂- and AlPO₄-coated LiNi_0.8Co_0.2O₂ cathode materials were compared. AlPO₄-coated LiNi_0.8Co_0.2O₂ cathodes exhibited an original specific capacity of 170.8 mAh g⁻¹ and had a capacity retention (89.1% of its initial capacity) between 4.35 and 3.0 V after 60 cycles at 150 mA g⁻¹. Co₃(PO₄)₂-coated LiNi_0.8Co_0.2O₂ cathodes exhibited an original specific capacity of 177.6 mAh g⁻¹ and excellent capacity retention (91.8% of its initial capacity), which was attributed to a lithium-reactive Co₃(PO₄)₂ coating. The Co₃(PO₄)₂ coating material could react with LiOH and Li₂CO₃ impurities during annealing to form an olivine Li_xCoPO₄ phase on the bulk surface, which minimized any side reactions with electrolytes and the dissolution of Ni⁴⁺ ions compared to the AlPO₄-coated cathode. Differential scanning calorimetry results showed Co₃(PO₄)₂-coated LiNi_0.8Co_0.2O₂ cathode material had a much improved onset temperature of the oxygen evolution of about 218 °C, and a much lower amount of exothermic-heat release compared to the AlPO₄-coated sample.     

Electrochemical performance of Li3V2(PO4)3/C cathode materials using stearic acid as a carbon source

The Li₃V₂(PO₄)₃/C cathode materials are synthesized by a simple solid-state reaction process using stearic acid as both reduction agent and carbon source. Scanning electron microscopy and transmission electron microscopy observations show that the Li₃V₂(PO₄)₃/C composite synthesized at 700 °C has uniform particle size distribution and fine carbon coating. The Li₃V₂(PO₄)₃/C shows a high initial discharge capacity of 130.6 and 124.4 mAh g⁻¹ between 3.0 and 4.3 V, and 185.9 and 140.9 mAh g⁻¹ between 3.0 and 4.8 V at 0.1 and 5 C, respectively. Even at a charge–discharge rate of 15 C, the Li₃V₂(PO₄)₃/C still can deliver a discharge capacity of 103.3 and 112.1 mAh g⁻¹ in the potential region of 3.0–4.3 V and 3.0–4.8 V, respectively. Based on the analysis of cyclic voltammograms and electrochemical impedance spectra, the apparent diffusion coefficients of Li ions in the composites are in the region of 1.09 × 10⁻⁹ and 4.95 × 10⁻⁸ cm² s⁻¹.     

Effects of synthetic route on structure and electrochemical performance of Li3V2(PO4)3/C cathode materials

Three different synthetic routes, including solid-state reaction, sol–gel and hydrothermal methods are successfully used for preparation of Li₃V₂(PO₄)₃/C. Ascorbic acid is used as a reducing agent and/or as a chelating agent. The Li₃V₂(PO₄)₃/C synthesized by hydrothermal method with fine particles exhibits lower impedance and smaller potential difference values between oxidation and reduction peaks than those by solid-state reaction and sol–gel methods. Thus as cathode material for Li-ion batteries, the Li₃V₂(PO₄)₃/C synthesized by hydrothermal method shows higher discharge capacity, better rate capability and cyclic performance. Even at a high charge–discharge rate of 10 C, it still can deliver a discharge capacity of 101.4 mAh g⁻¹ and 106.6 mAh g⁻¹ in the potential range of 3.0–4.3 V and 3.0–4.8 V, respectively. The hydrothermal synthesis has been considered to be a competitive process to prepare Li₃V₂(PO₄)₃/C cathode materials with excellent electrochemical performances.     

High performance Li3V2(PO4)3/C composite cathode material for lithium ion batteries studied in pilot scale test

Li₃V₂(PO₄)₃/C composite cathode material was synthesized via carbothermal reduction process in a pilot scale production test using battery grade raw materials with the aim of studying the feasibility for their practical applications. XRD, FT-IR, XPS, CV, EIS and battery charge-discharge tests were used to characterize the as-prepared material. The XRD and FT-IR data suggested that the as-prepared Li₃V₂(PO₄)₃/C material exhibits an orderly monoclinic structure based on the connectivity of PO₄ tetrahedra and VO₆ octahedra. Half cell tests indicated that an excellent high-rate cyclic performance was achieved on the Li₃V₂(PO₄)₃/C cathodes in the voltage range of 3.0-4.3 V, retaining a capacity of 95% (96 mAh/g) after 100 cycles at 20C discharge rate. The low-temperature performance of the cathode was further evaluated, showing 0.5C discharge capacity of 122 and 119 mAh/g at −25 and −40 °C, respectively. The discharge capacity of graphite//Li₃V₂(PO₄)₃ batteries with a designed battery capacity of 14 Ah is as high as 109 mAh/g with a capacity retention of 92% after 224 cycles at 2C discharge rates. The promising high-rate and low-temperature performance observed in this work suggests that Li₃V₂(PO₄)₃/C is a very strong candidate to be a cathode in a next-generation Li-ion battery for electric vehicle applications.     

One-step microwave synthesis and characterization of carbon-modified nanocrystalline LiFePO4

The precursors of LiFePO₄ were prepared by a sol-gel method using lithium acetate dihydrate, ferrous sulfate, phosphoric acid, citric acid and polyethylene glycol as raw materials, and then the carbon-modified nanocrystalline LiFePO₄ (LiFePO₄/C) cathode material was synthesized by a one-step microwave method with the domestic microwave oven. The effect of microwave time and carbon content on the performance of the resulting LiFePO₄/C material was investigated. Structural characterization by X-ray diffraction and scanning electron microscopy proved that the olivine phase LiFePO₄ was synthesized and the grain size of the samples was several hundred nanometers. Under the optimal conditions of microwave time and carbon content, the charge-discharge performance indicated that the nanosized LiFePO₄/C had a high electrochemical capacity at 0.2 C (152 mAh g⁻¹) and improved capacity retention; the exchange current density was 1.6977 mA cm⁻². Furthermore, the rate capability was improved effectively after LiFePO₄ was modified with carbon, with 59 mAh g⁻¹ being obtained at 20 C.     

Layered monodiphosphate Li9V3(P2O7)3(PO4)2: A novel cathode material for lithium-ion batteries

Single phase Li₉V₃(P₂O₇)₃(PO₄)₂ is synthesized at 750 °C via solid-state reaction method for the first time. The Rietveld refinement results show that the trigonal system (space group: ) with the lattice parameters a = 0.9724 nm, c = 1.3596 nm are obtained. Its intrinsic electrical conductivity of 1.43 × 10⁻⁸ S cm⁻¹ is higher than that of LiFePO₄ and as the same order of Li₃V₂(PO₃)₄. The electrochemical measurement results show that there are two plateaus (3.77 V and 4.51 V) and three plateaus (3.77 V, 4.51 V and 4.75 V) in the potential ranges of 2.0–4.6 V and 2.0–4.8 V, respectively. In the range of 2.0–4.6 V, two discharge plateaus (4.46 V and 3.74 V) can be observed and 110 mAh g⁻¹ of discharge capacity is achieved. The Rietveld refinement result of the X-ray diffraction (XRD) data at the end of discharge after the first cycle suggests that the structural reversibility can be retained during electrochemical reactions in Li₉V₃(P₂O₇)₃(PO₄)_2. In the range of 2.0–4.8 V, almost six lithium ions are extracted and the trigonal structure is still recovered after 30 cycles. Therefore, this novel layered vanadium monodiphosphate offers a promising candidate as cathode material for lithium-ion batteries.     

Low temperature solid-state synthesis routine and mechanism for Li3V2(PO4)3 using LiF as lithium precursor

Monoclinic lithium vanadium phosphate, Li₃V₂(PO₄)₃, has been successfully synthesized using LiF as lithium source. The one-step reaction with stoichiometric composition and relative lower sintering temperature (700 °C) has been used in our experimental processes. The solid-state reaction mechanism using LiF as lithium precursor has been studied by X-ray diffraction and Fourier transform infrared spectra. The Rietveld refinement results show that in our product sintered at 700 °C no impurity phases of VPO₄, Li₅V(PO₄)₂F₂, or LiVPO₄F can be detected. The solid-state reaction using Li₂CO₃ as Li-precursor has also been carried out for comparison. X-ray diffraction patterns indicate that impurities as Li₃PO₄ can be found in the product using Li₂CO₃ as Li-precursor unless the sintering temperatures are higher than 850 °C. An abrupt particle growth (about 2 μm) has also been observed by scanning electron microscope for the samples sintered at higher temperatures, which can result in a poor cycle performance. The product obtained using LiF as Li-precursor with the uniform flake-like particles and smaller particle size (about 300 nm) exhibits the better performance. At the 50th cycle, the reversible specific capacities for Li₃V₂(PO₄)₃ measured between 3 and 4.8 V at 1C rate are found to approach 147.1 mAh/g (93.8% of initial capacity). The specific capacity of 123.6 mAh/g can even be hold between 3 and 4.8 V at 5C rate.     

A promising sol-gel route based on citric acid to synthesize Li3V2(PO4)3/carbon composite material for lithium ion batteries

Li₃V₂(PO₄)₃/carbon composite material was synthesized by a promising sol-gel route based on citric acid using V₂O₅ powder as a vanadium source. Citric acid acts not only as a chelating reagent but also as a carbon source, which enhance the conductivity of the composite material and hinder the growth of Li₃V₂(PO₄)₃ particles. The structure and morphology of the sample were characterized by TG, XRD and TEM measurements. XRD results reveal that Li₃V₂(PO₄)₃/carbon was successfully synthesized and has a monoclinic structure with space group P2₁/n. TEM images show Li₃V₂(PO₄)₃ particles are about 45 nm in diameter embeded in carbon networks. Galvanostatic charge/discharge and cyclic voltammetry measurements were used to study its electrochemical behaviors which indicate the reversibility of the lithium extraction/insertion processes. Li₃V₂(PO₄)₃/carbon performed in a voltage window (3.0-4.8 V) exhibits higher discharge capacity, better cycling stability and its discharge capacity maintains about 167.6 mAh/g at a current density of 28 mA/g after 50 cycles.     

Synthesis and electrochemical performance of Li2FeSiO4/carbon/carbon nano-tubes for lithium ion battery

Li₂FeSiO₄/carbon/carbon nano-tubes (Li₂FeSiO₄/C/CNTs) and Li₂FeSiO₄/carbon (Li₂FeSiO₄/C) composites were synthesized by a traditional solid-state reaction method and characterized comparatively by X-ray diffraction, scanning electron microscopy, BET surface area measurement, galvanostatic charge-discharge and AC impedance spectroscopy, respectively. The results revealed that the Li₂FeSiO₄/C/CNT composite exhibited much better rate performance in comparison with the Li₂FeSiO₄/C composite. At 0.2 C, 5 C and 10 C, the former composite electrode delivered a discharge capacity of 142 mAh g⁻¹, 95 mAh g⁻¹, 80 mAh g⁻¹, respectively, and after 100 cycles at 1 C, the discharge capacity remained 95.1% of its initial value.