Corrosion behavior of reinforcing steel in simulated concrete pore solutions: A scanning micro-reference electrode study

The scanning micro-reference electrode (SMRE) technique was used to study the corrosion behavior of reinforcing steel in simulated concrete pore (SCP) solutions with different pH values. The early stage as well as the propagation of the localized corrosion of reinforcing steel in different solutions was explored. The results indicated that the potential distribution on the reinforcing steel surface changed in homeostasis and the steel remained passive in the pure simulated concrete pore solution. The solution pH had a significant effect on the localized corrosion of reinforcing steel, and the critical pH value for localized corrosion of reinforcing steel in SCP solutions was between 11.46 and 11.31.     

In situ Raman spectroscopy and electrochemical techniques for studying corrosion and corrosion inhibition of iron in sodium chloride solutions

The corrosion of single crystal pure iron in 3.5% NaCl solutions and its inhibition by 3-amino-5-mercapto-1,2,4-triazole (AMTA) have been studied using in situ and ex situ Raman spectroscopy, cyclic voltammetry (CV), open-circuit potential (OCP), potentiodynamic polarization (PDP), chronoamperometry (CA), and electrochemical impedance spectroscopy (EIS) measurements. CV experiments indicated that the iron electrode in the chloride solution alone showed an anodic peak at ∼−650 mV after the 5th cycle shifted to ∼−610 mV after the 20th cycle; another cathodic peak appeared at ∼−990 mV. In the presence of 1.0 mM AMTA, these two peaks shifted to ∼550 and −1050 mV, respectively. OCP, PDP, CA and EIS revealed that the presence of AMTA and the increase of its concentration move the corrosion potential to more positive values and decrease both the corrosion current and corrosion rate. This effect also increases with increasing the immersion time of iron electrode to 24 h in the test electrolyte. In situ and ex situ Raman investigations confirmed that the addition of AMTA molecules to the chloride solution strongly inhibits the iron corrosion through their adsorption onto the surface blocking its active sites and preventing its corrosion.     

Study on the corrosion behavior of reinforcing steel in cement mortar by electrochemical noise measurements

The corrosion behavior of reinforcing steel in cement mortar has been studied by electrochemical noise (EN) compared with the electrochemical impedance spectroscopy (EIS). The wavelet transform, as well as the statistical methods including the standard deviation of current noise (σ_I) and noise resistance (R_n), has been employed to analyze the EN data of reinforcing steel in mortar. It is revealed that there exist three different corrosion stages of reinforcing steel in cement mortar, including a competition process between breakdown and repassivation of passive film, a pitting development and an active corrosion during the 20 cyclic immersion and drying tests. The energy distribution plot (EDP) is able to provide useful information about the dominant process for the different corrosion stages.     

Stainless steel electrode characterizations by electrochemical impedance spectroscopy for dye-sensitized solar cells

Electrochemical impedance spectroscopy (EIS) was used to understand the electrochemical mechanisms which appear in dye-sensitized solar cells (DSSCs). This qualitative and quantitative technique permits identification of the phenomena proceeding within the different elements composing the cell and at their interfaces.In this study, the classical conducting glass substrate was replaced by a protected stainless steel (304 type) substrate as the counter-electrode (cathode) in dye-sensitized solar cells. Platinum was deposited at the substrate surface to optimize the charge transfer resistance of the electrode.After a few days of immersion in the electrolytic solution, stainless steel substrates coated with low thickness of Pt show pitting corrosion due to iodine. Defects in the Pt layer such as discontinuity of the film and micro-cracks may explain the corrosion of the stainless steel substrate. However the Pt layer degradation is retarded for thicker films. On the other hand, polished substrates show a better behaviour probably due to the elimination of the defects on the stainless steel surface.Electrolytic solution was optimized. For this, components such as 1-butyl-3-methylimidazolium iodide (BMII), guanidine thiocyanate (GT) and 4-tert-butylpyridine (TBP) were added. No corrosion phenomena on stainless steel 304 appeared within 3 days when TBP was added. This means that TBP acts as a corrosion inhibitor.A schematic equivalent circuit is also proposed.     

Effect of steel microfibers on corrosion of steel reinforcing bars

Steel microfiber reinforcement was previously found to be successful in mitigating alkali silica reaction in concrete, an expansive phenomenon. The use of steel microfibers to mitigate rebar corrosion, another expansive reaction, was investigated. Mortar specimens with and without steel microfiber reinforcement were exposed to a corrosive environment. All specimens were prepared with water/cement ratios of both 0.40 and 0.55, cured for 28 days, and then submerged in aerated 3.5% NaCl solution. The corrosion behavior of the specimens was monitored via electrochemical measurements. Three types of electrochemical tests were performed: corrosion potential measurements, potentiodynamic polarization, and electrochemical impedance spectroscopy. Chloride concentration measurements and microscopic analysis were performed as well. The polarization curves, Tafel, and polarization resistance measurements indicate that the steel rebar in the microfiber-reinforced mortars are more resistant to corrosion than the rebar in the control mortars, despite higher chloride concentrations. Furthermore, the steel microfiber-reinforced cement based materials have a lower electrolytic resistance. This is not indicative of a higher corrosion rate, which would be the case if it had been observed in standard mortar specimens.     

Electrochemical study of effect of the concentration of azole derivatives on corrosion behavior of stainless steel in H2SO4

In order to improve corrosion resistance of the stainless steel structures exposed to acidic media, a variety of corrosion inhibitors particularly organic ones have been examined. In this work, the corrosion inhibition performance of two azole derivatives namely benzotriazole and benzothiazole on stainless steel in 1 M sulfuric acid was studied through taking advantage of electrochemical techniques as well as SEM surface analysis. Revealing effectiveness of the two inhibitors, the AC impedance spectra indicated no change in corrosion mechanism. The noise resistance and average current density as parameters extracted from electrochemical noise measurements revealed the direct proportion of inhibition function to the inhibitor concentration. In accordance with the polarization curves, benzotriazole and benzothiazole appeared to act as mixed type inhibitors. The adsorption of the two corrosion inhibitors was shown to obey Langmuir isotherm. Moreover, it was deduced from the isotherm that the type of adsorption can be physical and chemical in nature. The corrosion damage mitigation was also confirmed through SEM in the presence of benzothiazole.     

Electrochemical corrosion characteristics of type 316 stainless steel in simulated anode environment for PEMFC

The corrosion behavior of type 316 stainless steel in simulated anode environment for proton exchange membrane fuel cell (PEMFC), i.e., dilute hydrochloric acid solutions bubbled with pure hydrogen gas at 80 °C, was investigated by using electrochemical measurement techniques. The main purpose is to offer some fundamental information for the use of stainless steels as bipolar plate material for PEMFC. Both polarization curve and electrochemical impedance spectroscopy (EIS) measurements illustrate that 316 stainless steel cannot passivate spontaneously in the simulated environments. The absorbed (and/or adsorbed) hydrogen atoms from cathodic corrosion reactions on the steel surface may deteriorate the passivity and corrosion resistance. The oxidation of these hydrogen atoms gives rise to a second current peak in the anodic polarization curve, and the current increases with immersion time. EIS spectra also reveal that a porous corrosion product layer formed on the steel surface during the active dissolution in the test solutions. 316 stainless steel exhibits the similar corrosion behavior in sulfate ions containing dilute hydrochloric acid solution.     

Study on the two dealloying modes in the electrooxidation of Au-Sn alloys by in situ Raman spectroscopy

The electrochemical processes in dealloying of Au-Sn alloys in a solution of 2 mol dm⁻³ HCl have been first investigated in detail by means of in situ potential-dependent and time-resolved Raman spectra. Two dealloying modes were found occurring within different potential regions in the electrooxidation of Au-Sn alloys. One is the mode known as classical dealloying, where Sn is selectively dissolved; and the other a so-called quasi-dealloying mode found here, in which Au re-deposits automatically after simultaneous dissolution with Sn. Meanwhile, nanoporous gold, thin layers of gold nanoparticles stacked on the surface, and colloidal gold in the solution can be prepared from the Au-Sn alloys simply by an electrochemical control of potential. Moreover, the quasi-dealloying manner of Au-Sn alloys has also been grafted onto a pure Au electrode with a tin overlayer by electrodeposition to construct the SERS substrate conveniently.     

Corrosion behaviour of Ti-6Al-7Nb and Ti-6Al-4V ELI alloys in the simulated body fluid solution by electrochemical impedance spectroscopy

The corrosion behaviour of Ti-6Al-7Nb and Ti-6Al-4V ELI (extra low interstitial) was investigated as a function of immersion hours in simulated body fluid (SBF) condition, utilizing potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) techniques. Polarisation experiments were conducted after 0, 120, 240 and 360 h of immersion in SBF solution. From the polarisation curves, very low current densities were obtained for Ti-6Al-7Nb alloy compared to Ti-6Al-4V ELI, indicating a formation of stable passive layer. Impedance spectra were represented in the form of Bode plots and it was fitted using a non-linear least square (NLLS) fitting procedure, in which it exhibited a two time constant system suggesting the formation of two layers. The surface morphology of the titanium alloys have been characterized by SEM and EDAX measurements.     

Effect of cement type on the corrosion of reinforcing steel bars exposed to acidic media using electrochemical techniques

The effect of different percentages of cement components (tricalcium aluminate C₃A) on the corrosion of embedded reinforcing steel bars was studied in presence of 5% NaCl or 5% MgSO₄ solutions. Different electrochemical techniques namely; half-cell potential measurement, impressed voltage method and impressed current method were used. The C₃A in cement reduced greatly the corrosion of steel bars embedded in concrete subjected to chloride or sulphate solutions. In chloride solution, as the percent of C₃A increased in cement from 2% to 10% the steel corrosion decreased proportionally. The rate of corrosion in 5% MgSO₄ solution was decreased as the percent of C₃A increased from 2% to 6%. From 6% to 10% the steel corrosion rate was rapidly accelerated. In general the presence of chloride and sulphate solutions in surrounding media reduced the destructive effect of sulphate ions on embedded steel bars.     

An electrochemical and analytical approach to the inhibition mechanism of an amino-alcohol-based corrosion inhibitor for reinforced concrete

Laboratory investigations were performed in order to assess the effectiveness and the inhibition mechanism of an amino alcohol-based inhibitor currently used as admixture to prevent corrosion of steel in concrete. The investigation was performed in the presence of chloride ions, using solutions simulating the concrete interstitial solution. Electrochemical measurements allowed to conclude that, an inhibitor film is formed on the surface hindering the anodic activity. Furthermore, the analytical investigation through the use of X-ray photoelectron spectroscopy (XPS) shows that the inhibitor film is able to complex with the chloride ion.     

Electrochemical synthesis of polyindole on 304-stainless steel in LiClO4–acetonitrile solution and its corrosion performance

The use of electrochemically synthesized polyindole (PIN) film was investigated for protective coating on 304-stainless steel (SS). Polyindole was deposited via anodic oxidation of the corresponding monomer, indole in acetonitrile (ACN) solution containing LiClO₄. It provided an adherent and stable coating on SS. The corrosion performance of coated and uncoated SS was investigated in 3.5% NaCl solution using electrochemical impedance spectroscopy (EIS), anodic polarization curves and open-circuit potential–time (E_ocp–t) diagrams. These tests demonstrated that PIN coating provided important barrier effect to SS for important immersion times in aggressive medium.     

Influence of the electrolyte composition and temperature on the transpassive dissolution of austenitic stainless steels in simulated bleaching solutions

The transpassive corrosion of highly alloyed austenitic stainless steels—UNS N08904, UNS S31254 and UNS S32654—was investigated at 20 and 70 °C in a range of simulated bleaching solutions with conventional and rotating ring-disc electrode voltammetry, as well as electrochemical impedance spectroscopy. The overall transpassive oxidation rate of UNS S32654 was found to be much higher than that of the other two alloys. The general features of the impedance spectra demonstrate that transpassive dissolution is favoured for UNS S32654 and secondary passivation predominates for the two other steels. The addition of oxalic acid resulted in a significant increase of the transpassive oxidation rate at both temperatures. At room temperature, the addition of diethylenetriaminopentaacetic acid (DTPA) led to a decrease of the transpassive oxidation rate, especially at pH 3. Conversely, the addition of DTPA to the pH 3 solution at 70 °C has been found to increase the transpassive oxidation rate. A kinetic model of the process is proposed, featuring a two-step transpassive dissolution of Cr via a Cr(VI) intermediate species and taking into account the dissolution of Fe(III) through the anodic film. The model has been found to be in quantitative agreement with the steady-state current versus potential curves and the impedance spectra. The kinetic parameters of transpassive dissolution have been determined and the relevance of their values is discussed.     

Chemical reactivity of thermo-hardenable steel weld joints investigated by electrochemical impedance spectroscopy

The chemical reactivity of oxide-free weld joints made of thermo-hardened carbon steel in different electrolytes was investigated by chronopotentiometry, electrochemical impedance spectroscopy (EIS) and scanning electron microscopy (SEM). The objective was to identify the role of different electrolyte constituents on the electrochemical behaviour of the different materials constituting the weld joint, namely the weld material, the heat affected zone (HAZ) and the base carbon steel. Hardness measurements by Vickers and nano-indentation techniques indicated that the weld material is harder than the heat affected zone and the base carbon steel due to a Widmanstätten ferrite-type structure of the weld. Electrochemical measurements were performed on polished cross-sections on these weld joints in four electrolytes containing different additives. The weld joints are active in all tested electrolytes and the composition of the electrolytes dictates the dissolution even though the main chemical reactivity mechanism remains unaffected. A balanced presence of oxidative agent, inhibitor and HF in the electrolyte is necessary to obtain a homogeneous chemical attack on weld joint and Si-rich inclusion removal in weld material, while avoiding excessive attack roughening and/or pitting of the carbon steel.     

Using electrochemical impedance spectroscopy to predict the corrosion resistance of unexposed coated metal panels

The goal of the current work was to determine if electrochemical impedance spectroscopy (EIS) testing of a series of coated but unexposed metal panels could predict the corrosion results of other sections of the same coated panels that were subjected to both continuous and cyclic corrosion testing. Variables included metal, pretreatment, primer, and topcoat. EIS results were shown to be strongly dependent upon the time-of-residence in the electrochemical cell prior to commencement of testing, and to the choice of electrolyte used in the cell. Good correlations between EIS and corrosion testing were seen for topcoat effects, but not for pretreatment effects. EIS results appear to relate mostly to barrier properties rather than electrochemical properties of coatings. It is suggested that the variation seen in EIS solution resistance values (R_s) can be utilized to quantify total system error. Total error was estimated by three techniques: total R_s variation, panel replicate variation, and EIS reading replication. The three approaches yielded similar results: total error for equivalent circuit components expressed in log₁₀ form was on the order of 50%, expressed as percent standard deviation.     

Corrosion of steel under the defected coating studied by localized electrochemical impedance spectroscopy

Corrosion of steel under the defected coating in near-neutral pH solution was investigated by localized electrochemical impedance spectroscopy (LEIS) measurements. The LEIS response is dependent on the size of the defect. For small defects, e.g., less than 200 μm in diameter, localized corrosion process and mechanism of steel, as indicated by the measured LEIS plots, change with time. The diffusion process dominates the interfacial corrosion reaction, which is due to the block effect of the deposited corrosion product combined with the geometrical factor of a large coating thickness/defect width ratio. In the presence of a big defect, e.g., up to 1000 μm, the LEIS responses measured at the defect are always featured by a coating impedance in the high-frequency range and an interfacial corrosion reaction in the low-frequency range. The block effect of corrosion product does not apply due to the relatively open geometry. Conventional EIS measurements on a macroscopic-coated electrode reflect the “averaged” impedance results from both coating and defect. The information of the localized electrochemical corrosion processes and mechanisms at the small defect is lost, and the coating impedance information is “averaged” out when a big defect is contained. LEIS measurement provides an essential technique to characterize microscopically the local electrochemical corrosion reaction of steel under the defected coating.     

In situ electrochemical studies of forming-induced defects of organic coatings on galvanised steel

A new electrochemical setup is presented for in situ measurements during uniaxial forming of thin film coated metal substrates. This approach allows the formability analysis of a zinc pigmented organic coating on a galvanised steel substrate. The aim is to monitor the formation of defects during the forming process. The setup comprises an electrochemical microcapillary cell in a three-electrode arrangement and a miniaturised linear stretching device. The development of forming-induced defects is monitored in situ by applying electrochemical impedance spectroscopy (EIS) and also microscopically analysed by means of field emission scanning electron microscopy (FE-SEM). The studies were supported by GOM^® grid measurements and finite element simulations of model sample forming degrees. The established technique enables the evaluation of the correlation between forming degree and degradation of the barrier properties of organic coatings.Finally a phosphating process on the unformed and formed specimen is electrochemically and microscopically analysed to correlate the respective defect size with its local reactivity. The results show that stretching-induced defects occur at the interface between spherical Zn particles and the epoxy binder matrix. The defect size increases with increasing strain values. The phosphating process leads to the nucleation of phosphate crystals especially in the forming-induced defects and thereby reduces the free zinc in the defect area. The kinetic of the phosphating is accelerated with increasing size of the defect.     

Quantitation of influenza A virus in the presence of extraneous protein using electrochemical impedance spectroscopy

In an attempt to provide an insight into detection of specific viruses in biological samples, we report on quantitation of influenza A virus (IAV) in samples containing large amounts of extraneous bovine serum albumin (BSA), foetal bovine serum (FBS) and hepatitis B virus (HBV) vaccine. Detection was carried out using electrochemical impedance spectroscopy (EIS) with an antibody-neutravidin-thiol architecture immobilized on the surface of an Au electrode. A linear response of the EIS signal was observed for IAV concentrations ranging from 0 to almost 64 ng/mL. However, saturation of the EIS response was recorded for greater concentrations and only a 6% increase in signal occurred when the IAV concentration increased to 128 ng/mL. The limit of detection, determined at 8 ng/mL, remained relatively unaffected by the environment composed of 50 ng/mL of HBV and 12.5% of FBS.     

Electrochemical corrosion behavior of hot-rolled steel under oxide scale in chloride solution

In this work, electrochemical corrosion behavior of a hot-rolled steel with oxide scale was investigated in chloride solution through electrochemical measurements and surface characterization. Results demonstrated that the presence of a layer of compact oxide scale would protect the underlying steel from corrosion attack. Upon immersion in chloride solution, oxide scale on the steel surface is reduced, resulting in increase of electrode activity and corrosion rate of the steel. With the further immersion, the insolvable corrosion product and/or new oxide form to accumulate on the electrode surface, enhancing the electrode resistance and decreasing the corrosion of the steel. The amount of dissolved oxygen affects the corrosion of steel. With the increasing concentration of oxygen, there is more compact corrosion product and/or new oxide generating on electrode surface.     

Effect of Al content on the corrosion behavior of Mg-Al alloys in aqueous solutions of different pH

The effect of systematic increase of Al content on the electrochemical behavior of the Mg-Al alloys in aqueous solutions of different pH was investigated. Different electrochemical methods such as open-circuit potential measurements, polarization techniques and electrochemical impedance spectroscopy, EIS, were used to investigate the electrochemical behavior of the alloys in aqueous solutions. The results have shown that Mg-5Al is easily corroded due to the microgalvanic effect between α-phase and β-phase, its corrosion rate is even higher than that of Mg itself. The increase of Al content increases the corrosion resistance of the alloy due to the formation of the β-phase (Mg₁₇Al₁₂) together with the Mg α-phase. The ranking of the corrosion rate of these alloys was Mg-5Al > Mg > Mg-10Al ≅ Mg-15Al. The corrosion rates of the alloys in acidic solutions are pronouncedly high compared to those measured in neutral or basic solutions. The impedance measurements are in consistence with the polarization techniques and the impedance data were fitted to theoretical data obtained according to an equivalent circuit model describing the electrode/electrolyte interface.