La1−xSrxFeO3−δ perovskites as redox materials for application in a membrane reactor for simultaneous production of pure hydrogen and synthesis gas

This work reports on the preparation and characterization of perovskitic materials with the general formula La_1−xSr_xFeO₃ (x = 0, 0.3, 0.7, 1) for application in a dense mixed conducting membrane reactor process for simultaneous production of synthesis gas and pure hydrogen. Thermogravimetric experiments indicated that the materials are able to loose and uptake reversibly oxygen from their lattice up to 0.2 oxygen atoms per “mole” for SrFeO₃ with x = 1 at 1000 °C. The capability of the prepared powders to convert CH₄ during the reduction step, in order to produce synthesis gas, as well as their capability to dissociate water during the oxidation step, in order to produce hydrogen were evaluated by pulse reaction experiments in a fixed bed pulse reactor. The high sintering temperatures (1100-1300 °C) required for the densification of the membrane materials result in decreased methane conversion and H₂ yields during the reduction step compared to the corresponding values obtained with the perovskite powders calcined at 1000 °C. Addition of small quantities of NiO, by simple mechanical mixing, to the perovskites after their sintering at high temperatures, increases substantially both their methane decomposition reactivity, their selectivity towards CO and H₂ and their water splitting activity. Maximum H₂ yield during the reduction step is achieved with the La_0.7Sr_0.3FeO₃ sample mixed with 5% NiO and is 80% of the theoretically expected H₂, based on complete methane decomposition. In the oxidation - water splitting step, 912 μmol H₂ per gr solid are produced with the La_0.3Sr_0.7FeO₃ sample mixed with 5% NiO. The experimental results of this work can be equally well applied for the “chemical-looping reforming” process since they concern using the lattice oxygen of the perovskite oxides for methane partial oxidation to syngas, in the absence of molecular oxygen, and subsequent oxidation of the solid.     

Electrochemical characteristics of cobalt-substituted lithium nickel oxides synthesized from lithium hydro-oxide and nickel and cobalt oxides

LiNi_1−yCo_yO₂ (y=0.1, 0.3 and 0.5) were synthesized by solid state reaction method at 800 °C and 850 °C from LiOH·H₂O, NiO and Co₃O₄ as starting materials. The electrochemical properties of the synthesized LiNi_1−yCo_yO₂ were investigated. As the content of Co decreases, particle size decreases rapidly and particle size distribution gets more homogeneous. When the particle size is compared at the same composition, the particles synthesized at 850 °C are larger than those synthesized at 800 °C. LiNi_0.7Co_0.3O₂ synthesized at 850 °C has the largest intercalated and deintercalated Li quantity Δx among LiNi_1−yCo_yO₂ (y=0.1, 0.3 and 0.5). LiNi_0.7Co_0.3O₂ synthesized at 850 °C has the largest first discharge capacity (178 mAh/g), followed by LiNi_0.7Co_0.3O₂ (162 mAh/g) synthesized at 800 °C. LiNi_0.7Co_0.3O₂ synthesized at 800 °C has discharge capacities of 162 and 125 mAh/g at n=1 and n=5, respectively.     

Zirconia-based electrochemical gas sensors using nano-structured sensing materials aiming at detection of automotive exhausts

The mixed-potential-type yttria-stabilized zirconia (YSZ)-based planar sensors using nano-structured sensing-electrodes (SE) were fabricated and evaluated in the wide range of operating temperatures under the wet (5 vol.% water vapor) condition aiming at detection of exhaust gases and ammonia slip in automobiles. The sensors using nano-structured NiO-, laminated (NiO-Au)- or pure Au-SEs fabricated by r.f. sputtering gave the sensitive and selective responses to NO₂ at 600 °C. Furthermore, it was found that the fabrication method of Au-SE as well as the roughness of surface of YSZ solid electrolyte influenced to a large extent on the sensing characteristics of the fabricated sensors. The higher catalytic activity to electrochemical reaction of oxygen for the Au nano-particles fabricated by impregnation method resulted in the excellent sensitivity and selectivity to propene. The implementation of smooth YSZ substrates led to achieve the highly selective response to ammonia in the concentration range of 20-200 ppm. The detailed sensing characteristics and the proposed sensing mechanisms for the obtained sensors are discussed here.     

High-temperature electrical properties of lanthanum beta-alumina solid electrolytes

Impedance spectroscopy measurements were carried out in the 10 Hz to 10 MHz frequency range from 500 to 1200 °C in LaAl₁₁O₁₈ pellets sintered at 1600 °C. The powders were obtained by the polymeric precursor technique. The sintered pellets were nearly single phase LaAl₁₁O₁₈. The bulk electrical resistivity was evaluated from the [−Z″(ω) × Z′(ω)] impedance diagrams. The value of the activation energy for the ionic conduction, 0.89 eV, was determined from the Arrhenius plot of the bulk conductivity. An yttria-stabilized zirconia (YSZ) oxygen pump and an YSZ oxygen sensor were used for providing 10–1500 ppm of partial pressure of oxygen (pO₂) at 1000 °C for determining the electromotive force (emf) in a Pt/LaAl₁₁O₁₈/Cr₂O₃ + Cr electrochemical cell. The results follow the Nernst law. The high signal-to-noise ratio of the emf at low pO₂ values shows that the LaAl₁₁O₁₈ specimens may be used in sensors for detection of oxygen at high temperatures.     

Synthesis of Fe2O3 nanoparticles for nitrogen dioxide gas sensing applications

Iron (III) oxide, Fe₂O₃, nanoparticles of approximately 40 nm diameter were synthesized by sol–gel method and their nitrogen dioxide adsorption and desorption kinetics were investigated by custom fabricated gas sensor unit. The morphology and crystal structure of Fe₂O₃ nanoparticles were studied by scanning electron microscopy (SEM), field emission scanning electron microscopy (FESEM) and X-ray diffraction (XRD) respectively. The roughness of film surface was investigated by atomic force microscopy (AFM). Relative sensitivity of Fe₂O₃ nanoparticles for NO₂ sensor was determined by electrical resistance measurements. Our reproducible experimental results show that Fe₂O₃ nanoparticles have a great potential for nitrogen dioxide sensing applications operating at a temperature of 200 °C.     

Soft template synthesis of mesoporous Co3O4/RuO2·xH2O composites for electrochemical capacitors

Co₃O₄/RuO₂·xH₂O composites with various Ru content (molar content of Ru = 5%, 10%, 20%, 50%) were synthesized by one-step co-precipitation method. The precursors were prepared via adjusting pH of the mixed aqueous solutions of Co(NO₃)₂·6H₂O and RuCl₃·0.5H₂O by using Pluronic123 as a soft template. For the composite with molar ratio of Co:Ru = 1:1 annealed at 200 °C, Brunauer-Emmet-Teller (BET) results indicated that the composite showed mesoporous structure, and the specific surface area of the composite was as high as 107 m² g⁻¹. The electrochemical performances of these composites were measured in 1 M KOH electrolyte. Compared with the composite prepared without template, the composite with P123 exhibited a higher specific capacitance. When the molar content of Ru was rising, the specific capacitance of the composites increased significantly. It was also observed that the crystalline structures as well as the electrochemical activities were strongly dependent on the annealing temperature. A capacitance of 642 F/g was obtained for the composite (Co:Ru = 1:1) annealed at 150 °C. Meanwhile, the composites also exhibited good cycle stability. Besides, the morphologies and textural characteristic of the samples were also investigated by X-ray diffraction (XRD), transmission electron microscopy (TEM).     

Selective catalytic reduction of NOX with ammonia over Mn-Ce-OX/TiO2-carbon nanotube composites

Mn-Ce-O_X catalysts loaded on TiO₂-carbonaceous materials were prepared by sol-gel method. Selective catalytic reduction of NO_X was conducted in a fixed-bed flow-reactor over catalysts coated on aluminum plates. A de-NO_X efficiency of more than 90% was obtained over the Mn-Ce-O_X/TiO₂-carbon nanotubes (CNTs) catalyst between 75 °C and 225 °C under a gas hourly space velocity (GHSV) of ~ 36,000 h⁻¹. This activity improvement is attributed to the increase of the BET surface area, and the occurrence of reaction between adsorbed NO_X and NH₃. Moreover, the de-NO_X efficiency was increased to 99.6% by adding 250 ppm SO₂ between 100 °C and 250 °C.     

Synthesis of LiNi0.9Co0.1O2 from Li2CO3, NiO or NiCO3, and CoCO3 or Co3O4 and their electrochemical properties

Cathode active materials with a composition of LiNi_0.9Co_0.1O₂ were synthesized by a solid-state reaction method at 850 °C using Li₂CO₃, NiO or NiCO₃, and CoCO₃ or Co₃O₄, as the sources of Li, Ni, and Co, respectively. Electrochemical properties, structure, and microstructure of the synthesized LiNi_0.9Co_0.1O₂ samples were analyzed. The curves of voltage vs. x in Li_xNi_0.9Co_0.1O₂ for the first charge–discharge and the intercalated and deintercalated Li quantity Δx were studied. The destruction of unstable 3b sites and phase transitions were discussed from the first and second charge–discharge curves of voltage vs. x in Li_xNi_0.9Co_0.1O₂. The LiNi_0.9Co_0.1O₂ sample synthesized from Li₂CO₃, NiO, and Co₃O₄ had the largest first discharge capacity (151 mA h/g), with a discharge capacity deterioration rate of −0.8 mA h/g/cycle (that is, a discharge capacity increasing 0.8 mA h/g per cycle).     

Formation of LiNi0.5Co0.5VO4 nano-crystals by solvothermal reaction

LiNi_0.5Co_0.5VO₄ nano-crystals were solvothermally prepared using a mixture of LiOH·H₂O, Ni(NO₃)₂·6H₂O, Co(NO₃)₂·6H₂O and NH₄VO₃ in isopropanol at 150–200 °C followed by 300–600 °C calcination to form powders. TGA curves of the solvothermal products show weight losses due to evaporation and decomposition processes. The purified products seem to form at 500 °C and above. The products analyzed by XRD, selected area electron diffraction (SAED), energy dispersive X-ray (EDX) and atomic absorption spectrophotometer (AAS) correspond to LiNi_0.5Co_0.5VO₄. V–O stretching vibrations of VO₄ tetrahedrons analyzed using FTIR and Raman spectrometer are in the range of 620–900 cm⁻¹. A solvothermal reaction at 150 °C for 10 h followed by calcination at 600 °C for 6 h yields crystals with lattice parameter of 0.8252 ± 0.0008 nm. Transmission electron microscope (TEM) images clearly show that the solvothermal temperatures play a more important role in the size formation than the reaction times.     

Influence of outer secondary-air vane angle on combustion characteristics and NOx emissions of a down-fired pulverized-coal 300 MWe utility boiler

Industrial experiments were performed on a down-fired pulverized-coal 300 MWe utility boiler with swirl burners. Gas temperature, concentrations of gas components (O₂, CO, CO₂ and NO_x) in the burning region and carbon content in the fly ash were measured with outer secondary-air vane angles of 25°, 32.5° and 50°. Results indicate that with increasing vane angle, NO_x emission and boiler efficiency decrease. Overall evaluation boiler efficiency and NO_x emission, the vane angle of 32.5° is optimum. Using an IFA300 constant-temperature anemometer system, cold air experiments on a quarter-scaled burner model were also carried out to investigate the influence of various outer secondary-air vane angles on the flow characteristics in the burner nozzle region. No central recirculation zone appeared for vane angles of 25° and 32.5°. Most of the pulverized-coal was ignited in the external recirculation zone. For vane angles of 45° and 55°, a central recirculation zone could be observed, and air flow rigidity and axial velocities decreased rapidly.     

Nanocrystalline In2O3-SnO2 thick films for low-temperature hydrogen sulfide detection

Nanocrystalline In₂O₃-SnO₂ thick films were fabricated using the screen-printing technique and their responses toward low concentrations of H₂S in air (2-150 ppm) were tested at 28-150 °C. The amount of In₂O₃-loading was varied from 0 to 9 wt.% of SnO₂ and superb sensing performance was observed for the sensor loaded with 7 wt.% In₂O₃, which might be attributed to the decreased crystallite size as well as porous microstructure caused by the addition of In₂O₃ to SnO₂ without structural modification. The interfacial barriers between In₂O₃ and SnO₂ might be another major factor. Typically, the response of 7 wt.% In₂O₃-loaded SnO₂ sensor toward 100 ppm of H₂S was 1481 at room temperature and 1921 at optimal operating temperature (40 °C) respectively, and showed fast and recoverable response with good reproducibility when operated at 70 °C, which are highly attractive for the practical application in low-temperature H₂S detection.     

Influence of potassium loading at different reaction temperatures on the NOx reduction process by potassium-containing coal pellets☆

The activity of potassium-containing coal pellets and the corresponding free-metal char for NO_x reduction in an oxygen-rich environment has been investigated by temperature-programmed reactions (TPRs) up to 750 °C, 2 h isothermal reactions in the range of 250-475 °C and lifetime tests, (until the samples were completely consumed), for selected samples and temperatures. An interesting ‘reactivity window’, where NO_x reduction is observed, but carbon conversion is negligible, was found from TPRs experiment for a high potassium content sample, at moderate temperatures. This interval was not observed for the char. The catalytic effect of potassium is more dramatic at high temperatures, therefore, metal loading and reaction temperature are very much interrelated. Lifetime tests provide a very valuable information (average selectivity, profitable use of samples for NO_x reduction, etc.), allowing us to check the whole efficiency of the samples. The progressive addition of potassium to the pellets makes samples more effective in terms of: (i) capacity to reduce higher NO_x amounts; (ii) maximum NO_x conversion values and (iii) higher values of average selectivity. In general, the samples studied, exhibit a maximum temperature, very much dependent on their potassium contents, that must not be exceeded with a view to practical applications.     

Pulsed electric current sintering of transparent Cr-doped Al2O3

Pulsed electric current sintering (PECS) was applied to obtain transparent ruby polycrystals. Al₂O₃-Cr₂O₃ powder mixture was prepared by drying an aqueous slurry consisting of Al₂O₃ and Cr(NO₃)₃ followed by PECS consolidation in vacuum at a sintering temperatures ranging from 1100 to 1300 °C with various heating rates between 2 and 100 °C/min and under an applied pressures from 40 to 100 MPa. Slow heating rate and high-pressure lead to highly densified and transparent Cr-doped Al₂O₃ polycrystals at sintering temperature of 1200 °C.     

Synthesis and microstructure of (LaSr)MnO3 and (LaSr)FeO3 ceramics by a reaction-sintering process

(La_xSr_1−x)MnO₃ (LSMO) and (La_xSr_1−x)FeO₃ (LSFO) (x = 0.2–0.4) ceramics prepared by a simple and effective reaction-sintering process were investigated. Without any calcination involved, La₂O₃ and SrCO₃ were mixed with MnO₂ (LSMO) or Fe₂O₃ (LSFO) then pressed and sintered directly. LSMO and LSFO ceramics were obtained after 2 and 4 h sintering at 1350–1400 and 1200–1280 °C, respectively. Grain size decreased as La content increased in LSMO and LSFO ceramics.     

Development of ceramic electrochemical sensor based on Bi2Ru2O7+x − RuO2 sub-micron oxide sensing electrode for water quality monitoring

Sub-micron Bi₂Ru₂O_7+x + RuO₂ oxide sensing electrodes (SE) for water quality sensors were prepared on platinised ceramic substrate of the sensor. Their morphology was analysed by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray analysis (EDX). Sensing properties of the Bi₂Ru₂O_7+x + RuO₂-SE were investigated for potentiometric detection of pH and dissolved oxygen (DO) in water in the temperature range of 4–30 °C. Sensor was capable to measure DO from 0.5 to 8.0 ppm and pH from 2.0 to 13.0, respectively. The obtained results show acceptable linearity of the measuring characteristics. Long-term stability trial for Bi₂Ru₂O_7+x + RuO₂-SE revealed that bio-fouling can be one of the main destructive factors affecting the performance of the sensors in the long run. The screen-printing technology used in the multi-sensory implementation provides fundamental properties of miniaturization, reasonable accuracy and low cost.     

Preparation and magnetic properties of iron titanium oxide nanotube arrays

FeTi alloy was prepared by a vacuum smelting method, iron titanium oxide nanotube arrays have been made directly by anodization of the FeTi alloy. Morphologies and microstructures of the samples were characterized by scanning electron microscope, transmission electron microscope, and X-ray diffractometer. Influences of temperature and H₂O concentration on the morphologies of the nanotube arrays have been discussed in detail. Magnetic properties of the samples have also been investigated. The as-prepared samples were amorphous. When annealed at 500 °C and 550 °C, pesudobrookite Fe₂TiO₅ was obtained. At 600 °C, there were mixed Fe₂TiO₅, rutile TiO₂, and α-Fe₂O₃. Magnetic performance of the nanotube arrays exhibited high sensitivity to temperature and changed interestingly upon annealing. The values of the coercivity and remanence were 340 Oe and 0.061 emu/g respectively for the sample annealed at 550 °C.     

Study on the rapid synthesis of LiNi1−xCoxO2 cathode material for lithium secondary battery

LiNi_1−xCo_xO₂ (x = 0, 0.1, 0.2) cathode materials were successfully synthesized by a rheological phase reaction method with calcination time of 0.5 h at 800 °C. All obtained powders are pure phase with α-NaFeO₂ structure (R-3m space group). The samples deliver an initial discharge capacity of 182, 199 and 189 mAh g⁻¹ (25 mA g⁻¹, 4.35-3.0 V), respectively. The reaction mechanism was also discussed, which consists of a series of defect reactions. As a result of these defect reactions, the reaction of forming LiNi_1−xCo_xO₂ takes place in high speed.     

CoAl2O4 spinel catalyst for soot combustion with NOx/O2

Mesoporous and nanosized cobalt aluminate spinel with high specific surface area was prepared using microwave assisted glycothermal method and used as soot combustion catalyst in a NO_x + O₂ stream. For comparison, zinc aluminate spinel and alumina supported platinum catalysts were prepared and tested. All samples were characterised using XRD, (HR)TEM, N₂ adsorption–desorption measurements. The CoAl₂O₄ spinel was able to oxidise soot as fast as the reference Pt/Al₂O₃ catalyst. Its catalytic activity can be attributed to a high NO_x chemisorption on the surface of this spinel, which leads to the fast oxidation of NO to NO₂.     

Preparation and characterization of 10 mol% Gd doped CeO2 (GDC) electrolyte for SOFC applications

Ceria-based materials are prospective electrolytes for low and intermediate temperature solid oxide fuel cells. In the present work, fully dense CeO₂ ceramics doped with 10 mol% gadolinium (Gd_0.1Ce_0.9O_1.95, GDC) have been prepared with a Pechini method. Characterization studies were realized with thermo-gravimetric analysis (TGA), differential thermal analysis (DTA), mass spectroscopy (MS), high temperature FT-IR (HT-FTIR) and X-ray diffraction analysis (XRD). A single-phase with a fluorite type structure was found to form at a relatively low calcination temperature of 500 °C. Dense GDC pellets having 98% of the relative density were obtained at sintering temperature of 1400 °C/6 h, which gave significantly higher total ionic conductivity of 3.4×10⁻² S cm⁻¹ at 500 °C in air. The present work showed that the Pechini method is a relatively low-temperature preparation technique to synthesize Gd_0.1Ce_0.9O_1.95 powders that provided high sinterability and good ionic conductivity.