The synergic effects of highly selective bimetallic Pt-Pd/SAPO-41 catalysts for the n-hexadecane hydroisomerization

The hydroisomerization of n-hexadecane over Pt-Pd bimetallic catalysts is an effective way to produce clean fuel oil. This work reports a useful preparation method of bimetallic bifunctional catalysts by a co-impregnation or sequential impregnation process. Furthermore, monometallic catalysts with loading either Pt or Pd are also prepared for comparison. The effects of the metal species and impregnation order on the characteristics and catalytic performance of the catalysts are investigated. The catalytic test results indicate that the maximum iso-hexadecane yield over different catalysts increases as follows: Pt/silicoaluminophosphate SAPO-41iso-hexadecane yield of 89.4% when the n-hexadecane conversion is 96.3%. Additionally, the Pt-Pd/SAPO-41 catalyst also presents the highest catalytic activity and best stability even after 150 h long-term tests.     

Enhancement of oxygen reduction activity by sequential impregnation of Pt and Pd on carbon support

Two Pd-based PtPd bimetallic catalysts (mole ratio of Pt to Pd=1: 18) were prepared by co-impregnation (Pt-Pd/C) and sequential impregnation of Pt on Pd/C [Pt(Pd/C)] for the application to oxygen reduction reaction (ORR). The prepared bimetallic catalysts had lower ORR activities than Pt/C, while they showed largely enhanced activity compared to Pd/C. In particular, the extent of enhancement was found to be dependent on the surface composition. The observed mass and specific activities of Pt(Pd/C) were more than two times higher than those of Pt-Pd/C. The superior activity of Pt(Pd/C) observed from the performed studies was attributed to its Pt-rich surface.     

One-step synthesis of bimetallic Pt-Pd/MCM-41 mesoporous materials with superior catalytic performance for toluene oxidation

The catalytic performances of Pt-Pd/MCM-41 bimetallic catalysts prepared by one-step synthesis method were investigated for total toluene oxidation in this paper. The experimental results demonstrated that Pt-Pd/MCM-41 was of superior catalytic activity comparing to the monometallic Pt/MCM-41 or Pd/MCM-41 catalysts with the same metallic content, yielding an almost 100% conversion at 180 °C. The following characterization results indicated that the bimetallic catalyst possessed a higher surface Pt(0) content and smaller doped metal size owing to the synergistic effect of the two noble metals, resulting in the improvement of oxygen adsorption capacity and the reducibility.     

Bimetallic Pt/Pd diesel oxidation catalysts: Structural characterisation and catalytic behaviour

Extended X-ray absorption fine structure (EXAFS) and X-ray diffraction (XRD) studies on supported bimetallic Pt/Pd diesel oxidation catalyst (Pt:Pd weight ratio 2:1) after various treatments were compared with those of monometallic Pd and Pt catalysts prepared under similar conditions. After calcination and thermal ageing, the coexistence of alloyed bimetallic Pt/Pd particles and of tetragonal PdO has been found in the bimetallic Pt/Pd catalyst. PdO is present in form of crystals at the surface of the Pt/Pd particles or as isolated PdO crystals on the support oxide. Bimetallic Pt/Pd nanoparticles were already formed in the Pt/Pd catalyst after calcination. Hydrogen treatment causes the formation of randomly alloyed Pt/Pd nanoparticles. In the thermally aged catalyst, a strong indication for an enrichment of Pt in the interior of the particle and of Pd at its outer shell was found. In the monometallic catalyst, the Pd is found to be completely oxidised already after calcination and to consist of metallic Pd in zero-valent state exclusively after reductive treatment. Ageing under hydrothermal oxidative atmosphere leads to complete oxidation of the Pd species. After calcinations, the catalytic activity of the Pt/Pd catalyst studied is comparable to those of monometallic Pt catalysts. In contrast to monometallic Pt catalysts, the alloyed system show significant stabilisation against sintering and a much higher activity after the thermal ageing step. This stabilisation of dispersion and the presence of Pt atoms on the surface of the Pt/Pd particles are considered to cause the higher catalytic activity of metallic particles for the oxidation of carbon monoxide and propene after ageing.     

Activity,selectivity, and methanol tolerance of novel carbon-supported Pt and Pt<Subscript>3</Subscript>Me (Me = Ni,Co) cathode catalysts

The activity, selectivity, and methanol tolerance of novel, carbon supported high-metal loading (40 wt.%) Pt/C and Pt₃Me/C (Me = Ni, Co) catalysts for the O₂ reduction reaction (ORR) were evaluated in model studies under defined mass transport and diffusion conditions, by rotating (ring) disk and by differential electrochemical mass spectrometry. The catalysts were synthesized by the organometallic route, via deposition of pre-formed Pt and Pt₃Me pre-cursors followed by their decomposition into metal nanoparticles. Characteristic properties such as particle sizes, particle composition and phase formation, and active surface area, were determined by transmission electron microscopy, energy dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy, and X-ray diffraction. For comparison, commercial Pt/C catalysts (20 and 40 wt.%, E-Tek, Somerset, NJ, USA) were investigated as well, allowing to evaluate Pt loading effects and, by comparison with the pre-cursor-based catalyst with their much smaller particle sizes (1.7 nm diameter), also particle size effects. Kinetic parameters for the ORR were evaluated; the ORR activities of the bimetallic catalysts and of the synthesized Pt/C catalyst were comparable and similar to that of the high-loading commercial Pt/C catalyst; at typical cathode operation potentials H₂O₂ formation is negligible for the synthesized catalysts. Due to their lower methanol oxidation activity the bimetallic catalysts show an improved methanol tolerance compared to the commercial Pt/C catalysts. The results indicate that the use of very small particle sizes is a possible way to achieve reasonably good ORR activities at an improved methanol tolerance at DMFC cathode relevant conditions.     

Complete benzene oxidation over Pt-Pd bimetal catalyst supported on γ-alumina: influence of Pt-Pd ratio on the catalytic activity

Pt-Pd bimetal catalysts were prepared in order to develop and investigate catalysts with excellent activity and stability for benzene destruction. In the reaction results, the addition of Pt to Pd/γ-Al₂O₃ catalyst brought about the increase of catalytic activity. Moreover, it was effective in preventing the deactivation of the catalysts in benzene combustion. The addition of some amount of Pt made Pd particles available for better benzene combustion. On the contrary, the addition of Pt beyond a certain amount decreases activity because of the Pd active sites overlapped with the Pt active sites. The activity of the catalysts is related to oxidation state of metal, Pd/Al ratio and particle size on γ-Al₂O₃. These effects of Pt addition to Pd catalysts were studied by XPS, XRD, and TEM analyses.     

Treatment of chlorinated organic contaminants with nanoscale bimetallic particles

Nanoscale bimetallic particles (Pd/Fe, Pd/Zn, Pt/Fe, Ni/Fe) have been synthesized in the laboratory for treatment of chlorinated organic pollutants. Specific surface areas of the nanoscale particles are tens of times larger than those of commercially available microscale metal particles. Rapid and complete dechlorination of several chlorinated organic solvents and chlorinated aromatic compounds was achieved by using the nanoscale bimetallic particles. Evidence observed suggests that within the bimetallic complex, one metal (Fe, Zn) serves primarily as electron donor while the other as catalyst (Pd, Pt). Surface-area-normalized reactivity constants are about 100 times higher than those of microscale iron particles. Production of chlorinated byproducts, frequently reported in studies with iron particles, is notably reduced due to the presence of catalyst. The nano-particle technology offers great opportunities for both fundamental research and technological applications in environmental engineering and science.     

Superior catalytic behaviour of Pt-doped Pd catalysts in the complete oxidation of methane at low temperature

The catalytic combustion of methane at low temperature under lean conditions was investigated over bimetallic palladium-platinum catalysts supported on alumina. Pd-Pt catalysts with constant 2 wt.% metal loading and varying compositions in Pt and Pd were prepared by successive impregnations of the metal salts. The catalysts were characterised by powder X-ray diffraction, transmission electron microscopy/electron dispersion X-ray spectroscopy (TEM/EDX), volumetry of H₂ chemisorption, FTIR study of CO adsorption and temperature-programmed oxidation (TPO). In the absence of water added to the feed, the methane conversion over Pd-rich bimetallic catalysts (Pt/Pt + Pd molar ratios less than 0.3) was found to be the same as that of the reference Pd/Al₂O₃ catalyst. Interestingly, under wet conditions, these bimetallic catalysts exhibited an improved performance with respect to Pd/Al₂O₃. This effect was found to be maintained upon mild steam ageing. An interaction between both metals was suggested to explain the enhanced activity of bimetallic catalysts. This was confirmed by TPO experiments indicating that formation and decomposition of PdO is affected upon Pt addition even for very low amounts of Pt. The adsorption of CO on reduced catalysts studied by FTIR revealed new types of adsorbed CO species, suggesting again an interaction between two metals.     

Preparation and characterization of the bimetallic Pt–Au/ZnO/Al2O3 catalysts: Influence of Pt–Au molar ratio on the catalytic activity for toluene oxidation

The bimetallic Pt–Au catalysts supported on ZnO/Al₂O₃ with different Pt/Au molar ratios were prepared by impregnation (IMP) method using a mixed solution of Pt and Au precursor. These were characterized by X-ray diffraction (XRD), CO chemisorption, temperature programmed reduction (TPR), and transmission electron microscopy (TEM) equipped energy dispersive spectroscopy (EDS). Catalytic activity for complete oxidation of toluene was measured using a flow reactor under atmospheric pressure. In the results, the aggregation of Au particles depended on the molar ratio in the bimetallic Pt–Au catalyst, and Pt particles was well dispersed homogeneously even by the IMP method. The Pt₇₅Au₂₅ and Pt₆₇Au₃₃ catalysts concurrently coated with Pt and Au precursors by IMP method showed higher activity than monometallic Pt and Au catalyst for toluene oxidation. Also, in order of the catalytic activity for toluene was very good agreement compare with the TPR results. The Au particles might promote the toluene oxidation over the bimetallic catalyst concurrently coated with Pt and Au particles. Therefore, the size of Pt and Au particles and catalytic activity were confirmed to be correlated to molar ratio of Pt and Au loaded.     

Synthesis of bimetallic Pt-Pd core-shell nanocrystals and their high electrocatalytic activity modulated by Pd shell thickness

Bimetallic Pt-Pd core-shell nanocrystals (NCs) are synthesized through a two-step process with controlled Pd thickness from sub-monolayer to multiple atomic layers. The oxygen reduction reaction (ORR) catalytic activity and methanol oxidation reactivity of the core-shell NCs for fuel cell applications in alkaline solution are systematically studied and compared based on different Pd thickness. It is found that the Pd shell helps to reduce the over-potential of ORR by up to 50 mV when compared to commercial Pd black, while generating up to 3-fold higher kinetic current density. The carbon monoxide poisoning test shows that the bimetallic NCs are more resistant to the CO poisoning than Pt NCs and Pt black. It is also demonstrated that the bimetallic Pt-Pd core-shell NCs can enhance the current density of the methanol oxidation reaction, lowering the over-potential by 35 mV with respect to the Pt core NCs. Further investigation reveals that the Pd/Pt ratio of 1/3, which corresponds to nearly monolayer Pd deposition on Pt core NCs, gives the highest oxidation current density and lowest over-potential. This study shows for the first time the systematic investigation of effects of Pd atomic shells on Pt-Pd bimetallic nanocatalysts, providing valuable guidelines for designing high-performance catalysts for fuel cell applications.     

Stability of palladium-based catalysts during catalytic combustion of methane: The influence of water

The stability of methane conversion was studied over a Pd/Al₂O₃ catalyst and bimetallic Pd–Pt/Al₂O₃ catalysts. The activity of methane combustion over Pd/Al₂O₃ gradually decreased with time, whereas the methane conversion over bimetallic Pd–Pt catalysts was significantly more stable. The differences in combustion behavior were further investigated by activity tests where additional water vapor was periodically added to the feed stream. From these tests it was concluded that water speeds up the degradation process of the Pd/Al₂O₃ catalyst, whereas the catalyst containing Pt was not affected to the same extent. DRIFTS studies in a mixture of oxygen and methane revealed that both catalysts produce surface hydroxyls during combustion, although the steady state concentration on the pure Pd catalyst is higher for a fixed temperature and water partial pressure. The structure of the bimetallic catalyst grains with a PdO domain and a Pd–Pt alloy domain may be the reason for the higher stability, as the PdO domain appears to be more affected by the water generated in the combustion reaction than the alloy. Not all fuels that produce water during combustion will have stability issues. It appears that less strong binding in the fuel molecule will compensate for the degradation.     

MCM-41 supported PdNi catalysts for dry reforming of methane

A series of bimetallic PdNi catalysts supported on mesoporous MCM-41 with different Ni content (Ni/Si ratio of 0.2–0.4) was synthesized. The effect of Pd addition to Ni-containing catalysts as well as the effect of the Ni content on the surface and catalytic properties of the catalysts was studied. The samples were characterized using various techniques, such as energy-dispersive X-ray spectroscopy, N₂ adsorption–desorption isotherms, X-ray diffraction, thermogravimetric and differential analyses, X-ray photoelectron spectroscopy, high resolution transmission electron microscopy and temperature-programmed reduction. Reforming of methane with carbon dioxide was used as a test reaction. The results indicated that the addition of a small amount of Pd (0.5%) to Ni-containing catalysts leads to formation of small nano-sized, easy reducible NiO particles. Agglomeration of NiO as well as of metallic nickel phase over PdNi samples increased with increasing the Ni content. Formation of filamentous carbon over surface of spent monometallic Ni and bimetallic PdNi catalyst was observed. In spite of filamentous carbon deposition, the catalytic activity and stability of bimetallic PdNi catalysts are higher than those of monometallic Ni one. Within bimetallic system, the PdNi catalyst with Ni/Si ratio of 0.3 revealed the best performance and stability caused by presence of small nickel particles well dispersed on the catalyst surface.     

Synthesis and electrochemical study of Pt-based nanoporous materials

In the present work, a variety of Pt-based bimetallic nanostructured materials including nanoporous Pt, Pt-Ru, Pt-Ir, Pt-Pd and Pt-Pb networks have been directly grown on titanium substrates via a facile hydrothermal method. The as-fabricated electrodes were characterized by scanning electron microscopy, energy dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy, X-ray diffraction and electrochemical methods. The active surface areas of these nanoporous Pt-based alloy catalysts are increased by over 68 (Pt-Pd), 69 (Pt-Ru) and 113 (Pt-Ir) fold compared to a polycrystalline Pt electrode. All these synthesized nanoporous electrodes exhibit superb electrocatalytic performance towards electrochemical oxidation of methanol and formic acid. Among the five nanoporous Pt-based electrodes, the Pt-Ir shows the highest peak current density at +0.50 V, with 68 times of enhancement compared to the polycrystalline Pt for methanol oxidation, and with 86 times of enhancement in formic acid oxidation; whereas the catalytic activity of the nanoporous Pt-Pb electrode outperforms the other materials in formic acid oxidation at the low potential regions, delivering an enhanced current density by 280-fold compared to the polycrystalline Pt at +0.15 V. The new approach described in this study is suitable for synthesizing a wide range of bi-metallic and tri-metallic nanoporous materials, desirable for electrochemical sensor design and potential application in fuel cells.     

Characterization of a Pt-Pd combustion catalyst on an alumina washcoat,with and without prior hydrothermal treatment of the washcoat

Two Pt/Pd catalysts on cordierite monoliths were prepared by impregnating two differently treated alumina washcoats with 10 mol [Pt+Pd] per gram catalyst in the atomic ratio Pt/Pd=4.0. Both washcoats were first thermally treated, calcined, for 2 h at 550 °C in air and one of them was additionally treated, hydrothermally, in 100% steam for 2 h at 814 °C. The hydrothermally treated catalyst was more active for complete oxidation of xylene in air: its light-off temperature was 232 °C, compared to 259 °C for the sample calcined only. To explain this higher activity, both catalysts were characterized by BET surface area, pore-size distribution, hydrogen chemisorption, X-ray diffraction, TEM/STEM/EDS and low-energy ion scattering spectroscopy (LEIS). The catalyst with a hydrothermally treated washcoat had 30% lower surface area, larger alumina crystal size, higher degree of crystallization of alumina and larger average catalyst pore size (11 nm vs. 6 nm), than the one with the washcoat, treated only thermally. The LEIS results indicated a surface enrichment of Pd on both catalysts. The Pt signal in LEIS was higher for the hydrothermally treated sample.     

Pd‐W Alloy Electrocatalysts and Their Catalytic Property for Oxygen Reduction

In order to design Pt‐free efficient cathode catalyst and promote the commercialization of fuel cells, different atomic ratio of carbon‐supported Pd‐W alloy catalysts were developed for oxygen reduction reaction (ORR). X‐ray diffraction (XRD) results show the Pd‐W alloys have the similar lattice characteristics to pure Pd. Transmission electron microscopy (TEM) and energy‐dispersive X‐ray spectroscopy (EDS) results show that the Pd‐W alloys disperse on the surface of carbon support uniformly. The results of the electrochemical tests show that the Pd₁₉W/C has two‐fold mass activity over Pd/C, which is hopeful for the application as low‐cost cathode catalyst.     

Sonochemical synthesis of Pt-doped Pd nanoparticles with enhanced electrocatalytic activity for formic acid oxidation reaction

Pt-doped Pd nanoparticle catalysts (Pd _n Pt, n is 12, 15 and 19) supported on carbon were synthesized by an ultrasound assisted polyol method. The catalysts were characterized by X-ray diffraction, transmission electron microscopy, and energy dispersive X-ray spectroscopy. The electrochemical activity of the electrocatalysts was investigated in terms of formic acid oxidation reaction (FAOR) at low concentration of formic acid in 0.1 M perchloric acid at room temperature. Formic acid oxidation on the Pd _n Pt/C commences at lower potential than a commercial Pt/C. Pd₁₉Pt/C catalyst showed the highest catalytic activity in FAOR compared to that of other catalysts. The obtained electrochemical results from voltammograms indicate that Pt-doped Pd catalysts can be a promising candidate for the anode material in direct formic acid fuel cells. The synthesis procedure is not only a very facile route but also a mass producible method for preparing carbon supported alloy nanoparticles.     

Development of Nickel- and Magnetite-Promoted Carbonized Cellulose Bead-Supported Bimetallic Pd–Pt Catalysts for Hydrogenation of Chlorate Ions in Aqueous Solution

Cellulose grains were carbonized and applied as catalyst supports for nickel- and magnetite-promoted bimetallic palladium- and platinum-containing catalysts. The bimetallic spherical aggregates of Pd and Pt particles were created to enhance the synergistic effect among the precious metals during catalytic processes. As a first step, the cellulose bead-based supports were impregnated by nitrate salts of nickel and iron and carbonized at 973 K. After this step, the nickel was in an elemental state, while the iron was in a magnetite form in the corresponding supports. Then, Pd and Pt particles were deposited onto the supports and the catalyst surface; precious metal nanoparticles (10–20 nm) were clustered inside spherical aggregated particles 500–600 nm in size. The final bimetallic catalysts (i.e., Pd–Pt/CCB, Pd–Pt/Ni–CCB, and Pd–Pt/Fe₃O₄–CCB) were tested in hydrogenation of chlorate ions in the aqueous phase. For the nickel-promoted Pd–Pt catalyst, a >99% chlorate conversion was reached after 45 min at 80 °C. In contrast, the magnetite-promoted sample reached an 84.6% chlorate conversion after 3 h. Reuse tests were also carried out with the catalysts, and in the case of Pd–Pt/Ni–CCB after five cycles, the catalytic activity only decreased by ~7% which proves the stability of the system.     

Preparation of low-platinum-loading electrocatalysts using electroless deposition method for proton exchange membrane fuel cell systems

One promising preparative method that offers the potential for improved platinum (Pt) dispersion of electrocatalysts is electroless deposition (ED). In this study, the effects of multiwalled carbon nanotubes (MWCNTs) pretreatment and synthesis procedure on properties of the four catalysts, synthesized by ED method, have been considered. The results of energy-dispersive X-ray spectroscopy (EDS), X-ray dot-mapping, X-ray fluorescence (XRF) and cyclic voltammetry (CV) analyses showed that using palladium (Pd) precursor during two-step sensitization-activation coating procedure gives uniform Pt particles distribution on MWCNTs with low aggregation and high specific surface area (∼80 m² g⁻¹). In addition, to investigate the performance of the synthesized catalysts in experimental fuel cell system, thin-film method was used to fabricate the membrane electrode assemblies (MEAs). Obtaining the polarization curves for the fabricated MEAs (Pt loading ∼0.4 mg cm⁻²) and a commercial MEA (ElectroChem, Pt loading ∼1 mg cm⁻²) demonstrated that the catalyst prepared by two-step sensitization-activation coating procedure possesses a good performance despite of its lower Pt content.     

EXAFS study on Pd–Pt catalyst supported on USY zeolite

Local structure around Pd and Pt in the bimetallic Pd–Pt catalysts supported on ultra stable Y (USY) zeolite (SiO₂/Al₂O₃=680) was investigated by an extended X-ray absorption fine structure (EXAFS) method during oxidation, reduction, and sulfidation. The Pt L III-edge EXAFS spectra showed that a new bond that was significantly different from Pt–Pt to Pt–Pd metallic bonds was formed in the bimetallic Pd–Pt (4:1) reduced catalysts supported on USY zeolite. This new bond may reflect the ionic properties of Pt through the Pt–Pd interaction. Furthermore this new bond survived sulfidation indicating that the bond has a cationic property and sulfur-tolerance property. The Pt–Pd ionic interaction in these catalysts allows some of the Pd metal to survive as metallic phase. The existence of this metallic phase under sulfidation condition may result in high activity of Pd–Pt (4:1) catalyst supported on USY zeolite in the aromatics hydrogenation.     

Zeolite beta catalysts for n-C7 hydroisomerization

Zeolite β with Si/2Al ratios of 60, 100, and 200 were synthesized using tetraethlammonium hydroxide (TEAOH) as the structure-directing agent (SDA) in the absence of alkali metal cations. Pt, Pd and Pt-Pd catalysts supported on the zeolite β samples were studied in n-heptane (n-C7) hydroisomerization. The Pt/β catalysts showed a higher catalytic activity than the Pd/β catalysts. For the Pt/β with a Si/2Al ratio of 100, its n-C7 conversion and selectivity of C7 isomers were observed to be 87.06% and 75.48% respectively at 250^°C. The activity of n-C7 conversion was stable for at least 82 h. However, the selectivity of C7 isomers was gradually decreased with the reaction time. Experimental data also showed that the addition of Pd to catalyst Pt/β enhanced the n-C7 conversion, but lowered the selectivity of C7 isomers. Pd catalyst was also observed to minimize the formation of aromatics in comparison with Pt catalyst.