Package plant of extended aeration membrane bioreactors: a study on aeration intensity and biofouling control.

Biofouling control is important for effective process of membrane bioreactor (MBR). In this study, phenomena of biofouling for immersed type extended aeration MBR with two different anti-fouling aeration intensities were studied through a laboratory set up. The objectives of this study were (a) to observe biofouling phenomena of MBR that operates under different anti-fouling bubbling intensity, and simultaneously monitors performance of the MBR in organic carbon and nutrients removal; (b) to compare effectiveness of detergent and detergent-enzyme cleaning solutions in recovering biofouled membranes that operated in the extended aeration MBR. For MBR, which operated under continuous anti-fouling aeration, deposition and accumulation of suspended biomass on membrane surface were prohibited. However, flux loss was inescapable that biofilm layer was the main problem. Membrane cleaning was successfully carried out with detergent-enzyme mixture solutions and its effectiveness was compared with result from cleaning with just detergent solution.     

Continuous biological ferrous iron oxidation in a submerged membrane bioreactor.

Microbial oxidation of ferrous iron may be available alternative method of producing ferric iron, which is a reagent used for removal of H2S from biogas. In this study, a submerged membrane bioreactor (MBR) system was employed to oxidize ferrous iron to ferric iron. In the submerged MBR system, we could keep high concentration of iron-oxidizing bacteria and high oxidation rate of ferrous iron. There was membrane fouling caused by chemical precipitates such as K-jarosite and ferric phosphate. However, a strong acidity (pH 1.75) of solution and low ferrous iron concentration (below 3000 mg/I) significantly reduced the fouling of membrane module during the bioreactor operation. A fouled membrane module could be easily regenerated with a 1 M of sulfuric acid solution. In conclusion, the submerged MBR could be used for high-density culture of iron-oxidizing bacteria and for continuous ferrous iron oxidation. As far as our knowledge concerns, this is the first study on the application of a submerged MBR to high acidic conditions (below pH 2).     

Performances of a hybrid adsorption/submerged membrane biological process for toxic waste removal.

This study focuses on a hybrid process, which combines adsorption on powdered activated carbon (PAC), membrane separation using immersed hollow fibers and biological activity. The first part shows that PAC addition in a complex system (containing dissolved molecules and biological particles) can reduce membrane fouling. In that system, DMP removal is function of the activated carbon concentration. Then, respirometric experiments allowed comparison of toxic sensitivity and biological degradation of different bioreactors (membrane bioreactor (MBR), adsorptive membrane bioreactor (PAC-MBR) and classical activated sludge bioreactor (AS)). Results point out that MBR sludge is less sensitive to the toxic than the AS. For high toxic concentration, PAC addition in the MBR decreases rapidly the toxic concentration under the EC50 in the bioreactor, which allows a better biodegradation of the toxic compound. DMP assimilation is completed more rapidly with the PAC-MBR than the MBR.     

Optimal performance of an immersed membrane bioreactor equipped with a draft tube for domestic wastewater reclamation.

One of the options to prevent membrane fouling is to implement air lifting that can improve the cake removal from the membrane surface. This study presents the results of tests that were carried out at the Institutes for Desert Research, Kiryat Sde-Boker, Israel, and focused on the influence of hydrodynamic conditions on fouling in a pilot-scale immersed membrane bioreactor (IMBR) using a hollow fiber membrane module of ZW-10 (Zenon Environmental, Canada) under ambient conditions. In this system, the cross-flow velocities across the membrane surface were induced by one conical and four cylindrical draft-tubes. The relationship between the crossflow velocity and the aeration intensity, the influence of the crossflow on fouling rate under various hydrodynamic conditions were investigated and optimal operating conditions were obtained. Optimal operating conditions were reached during the long-term experiment period (70 days) for the treatment of domestic wastewater. The system was stable without external chemical cleaning. The results showed that the permeate was of high quality, and the removal of COD and BOD was 94.0% and 98.8%, respectively.The crossflow near the membrane surface reveals a major contribution for minimizing membrane fouling, and could offer guidelines for future design of similar systems.     

Optimising the operation of a MBR pilot plant by quantitative analysis of the membrane fouling mechanism.

In order to optimize some operational conditions of MBR systems, a MBR pilot plant equipped with a submerged hollow fibre membrane module was employed in this study. The pilot MBR was fed with real municipal wastewater and the filtration flux, backwashing interval, aeration frequency and temperature were varied. A filtration flux below 25 I/m2h is generally recommended, at below this flux, the MBR operated at sub-critical flux conditions, the filter cake was minimized and membrane fouling was mainly attributed to the membrane pore blocking. Moreover, the membrane fouling, at below 25 I/m2h, was more reversible to backwashing; above this value, backwashing became less efficient to clean the membrane. Less frequent backwashing (e.g. 600 s filtration/45 s backwashing) decreased the amount of fouling irreversible to backwashing and its performance was superior to that of frequent backwashing (e.g. 200 s filtration/15 s backwashing). The MBR suffered more fouling at low temperature conditions (e.g. at 13-14 degrees C) than at high temperature conditions (e.g. at 17-18 degrees C). A conceptual model was built up and successfully interpreted this temperature effect.     

Optimization of operational factors of a membrane bioreactor with gravity drain.

A new membrane bioreactor with gravity drain for municipal wastewater treatment was tested and its operational factors were investigated in this study. These factors include pressure head, MLSS, aeration intensity (an air flow rate per unit floor area) and temperature. Results of batch experiments showed that a critical pressure head of the MBR was 0.85-1.5 m-H2O. At a pressure head of 0.85 m-H2O, statistical analysis of batch experiments showed that aeration intensity significantly affected membrane flux, and the MLSS had no impact on membrane flux under a temperature of 22.0 +/- 1.0 degrees C. Results of the long-term continuous experiment showed that temperature significantly affected membrane flux. The impact of temperature on membrane flux in this case was about 4-10 times of that analyzed by using a classical cake layer model. During this experiment, the average removal efficiencies of COD, BOD5 and NH4+-N were over 85%, 97% and 94%, respectively.     

Three stages MBR (methanogenic, aerobic biofilm and membrane filtration) for the treatment of low-strength wastewaters

The use of a new three stages MBR process with a first methanogenic UASB stage, a second stage with aerobic biofilm growing on small carrier elements maintained in suspension and third stage with membrane filtration module is presented. The objective of the first methanogenic chamber is to diminish COD of the raw wastewater, producing a biogas rich in methane, and decrease the sludge production. In the second stage, the remaining soluble biodegradable COD is oxidized by heterotrophs. In the third stage, the membrane modules could be operated at higher fluxes than those reported for AnMBR systems, and similar to those obtained in aerobic MBRs. In this sense, the concept of these three stages MBR is to join the advantages of the methanogenic and aerobic membrane bioreactor processes, by reducing energy requirements for aeration, producing biogas with high methane percentage and a permeate with very low COD content. A synthetic wastewater was fed to the three stages MBR. COD in the influent was between 200 and 1,200 mg/L, ammonium ranged from 10 to 35 mg/L and phosphorous concentration was 8 mg/L. OLR in-between 1 and 3 kg COD/(m3 d) and a HRT of 13-21 h were applied. Temperature was between 17.5 and 23.2 degrees C. During the whole operating period the COD removal efficiencies were in the range of 90 and 96% of which in between 40 and 80% was removed in the first methanogenic chamber. Biogas production with methane content between 75 and 80% was observed. With regard to membrane operation, average permeabilities around 150 L/(m2 h bar) were achieved, operating with fluxes of 11-15 L/(m2 h).     

Evaluation of innovative operation concept for flat sheet MBR filtration system.

One of the most limiting factors for the extension and acceptance of MBR filtration systems for municipal and industrial wastewater is the impact of membrane fouling on maintenance, operation and cleaning efforts. One field of action in the European Research Project "AMEDEUS" is the development and testing of MBR module concepts with innovative fouling-prevention technology from three European module manufacturers.This article deals with the performances of the flat-sheet modules by A3 Water Solutions GmbH in double-deck configuration evaluated over 10 months in Anjou Recherche under typical biological operation conditions for MBR systems (MLSS = 10 g/l; SRT = 25 days). By using a double-deck configuration, it is possible to operate with a net flux of 25.5 l/m2.h at 20 degrees C, a membrane air flow rate of 0.21 Nm3/h.m2 of membrane to achieve a stable permeability of around 500-600 l/m2.h.bar. Additionally, it was observed that it is possible to recover the membrane performance after biofouling during operation without intensive cleaning and to maintain stable permeability during peak flows.The evaluated concepts for equipping and operating MBR systems will be applied to several full-scale plants constructed by A3 Water Solutions GmbH.     

Membrane bioreactors for water reclamation.

Singapore has been using dual membrane technology (MF/UF RO) to produce high-grade water (NEWater) from secondary treated sewage. Membrane bioreactor (MBR) has very high potential and will lead to the further improvement of the productivity and quality of high-grade water. This study was focused on the technical feasibility of MBR system for water reclamation in Singapore, making a comparison between various membrane systems available and to get operational experience in terms of membrane cleaning and other issues. Three MBR plants were built at Bedok Water Reclamation Plant with a design flow of 300 m3/day each. They were commissioned in March 2003. Three different types of submerged membranes were tested. They are Membrane A, plate sheet membrane with pore size of 0.4 microm; Membrane B, hollow fibre membrane with pore size of 0.4 microm; and Membrane C, hollow fibre membrane with pore size of 0.035 microm. The permeate quality of all the three MBR Systems were found equivalent to or better than that of the conventional tertiary treatment by ultrafiltration. MBR permeate TOC was about 2 mg/l lower than UF permeate TOC. GC-MS, GC-ECD and HPLC scan results show that trace organic contaminants in MBR permeate and UF permeate were in the same range. MBR power consumption can be less than 1 kwh/m3. Gel layer or dynamic membrane generated on the submerged membrane surface played an important role for the lower MBR permeate TOC than the supernatant TOC in the membrane tank. Intensive chemical cleaning can temporarily remove this layer. During normal operation conditions, the formation of dynamic membrane may need one day to obtain the steady low TOC levels in MBR permeate.     

Removal of ibuprofen from wastewater: comparing biodegradation in conventional, membrane bioreactor, and biological nutrient removal treatment systems.

Pharmaceuticals are continually being introduced into the influent of municipal wastewater treatment plants (WWTPs). Developing a better understanding of pharmaceutical removal mechanisms within the different treatment processes is vital in preventing downstream contamination of our water resources. In this study, ibuprofen, a popular over-the-counter pain reliever, was monitored by taking wastewater samples throughout the City of Guelph municipal WWTP. Greater than 95% of ibuprofen was found to be removed in the aeration tank, with aerobic biodegradation being the dominant mechanism. For comparison, first-order kinetics were used to quantify ibuprofen biodegradation in a conventional WWTP aeration tank and in a membrane bioreactor (MBR) pilot plant. The rate constants, k biol, for the conventional tank and the MBR were determined to be (-6.8+/-3.3) L/g SS*d and (-8.4+/-4.0) L/g SS*d, respectively. These two rate constants were found to be statistically similar. Preliminary study of a biological nutrient removal pilot system also suggests that ibuprofen can be anaerobically degraded.     

Evaluation of a hybrid vertical membrane bioreactor (HVMBR) for wastewater treatment

A new hybrid membrane bioreactor (HMBR) has been developed to obtain a compact module, with a small footprint and low requirement for aeration. The aim of this research was to assess its performance. The system consists of a single vertical reactor with a filtration membrane unit and, above this, a sponge fixed bed as support medium. The aeration system is located under the membrane unit, allowing for membrane cleaning, oxygenation, biofilm thickness control and bulk liquid mixing. Operated under continuous aeration, a bench-scale reactor (70 L) was fed with pre-treated, raw (unsettled) municipal wastewater. BOD(5) and suspended solids removal efficiencies (96 and 99% respectively) were comparable to those obtained with other membrane bioreactors (MBRs). Total nitrogen removal efficiencies of 80% were achieved, which is better than those obtained in other HMBRs and similar to the values reached using more complex MBRs with extra anoxic tanks, intermittent aeration or internal deflectors.     

Comparative study of MBR and activated sludge in the treatment of paper mill wastewater.

The study was based on a full scale activated sludge plant (AS) compared to a parallel operated pilot membrane bioreactor (MBR) with flat sheets membranes. Both systems received their influent from an anaerobic bioreactor treating paper mill wastewater. MBR produced an effluent of much better quality than AS in terms of suspended solids, containing 1 mg/L or less in 80% of the monitoring time, while the AS effluent contained 12 mg/L. This could save the necessity of further treatment by filtration in the case of MBR. Other effluent quality parameters, such as organic matter (COD and BOD), phosphorus and ammonia nitrogen, did not indicate substantial differences between AS and MBR. Calcium carbonate scaling and formation of a bacterial layer on the membrane caused severe flux reduction. The membrane blockage because of scaling and biofouling proved to be very serious, therefore, it required proper and more complicated maintenance than the AS system. This study leads to the conclusion that in the case of paper mill wastewater, after anaerobic biotreatment, if there is no need for excellent effluent quality in terms of suspended solids, the replacement of the AS by the MBR would not be strongly justified, mainly because of maintenance cost.     

MBR pilot plant for textile wastewater treatment and reuse.

An experimental study was carried out in order to evaluate the possibility of upgrading the conventional activated sludge WWTP of Seano (Prato, Italy) which treats municipal and textile wastewaters, by using membrane bioreactor (MBR) technology. The MBR pilot plant, set up within Seano WWTP, was fed with mixed municipal-industrial wastewaters during the first experimental period and with pure industrial wastewaters during the second. Performances and operation of the MBR were evaluated in terms of permeate characteristics and variability (COD, colour, surfactants, total N and P) and other operational parameters (sludge growth and observed yield). According to the experimental results the MBR permeate quality was always superior to the Seano WWTP one and it was suitable for industrial reuse in the textile district of the Prato area. Respirometric tests provided a modified IWA ASM1 model which fits very well the experimental data and can be used for the design and the monitoring of a full-scale MBR pilot plant.     

A comparison of BNR activated sludge systems with membrane and settling tank solid-liquid separation.

Installing membranes for solid-liquid separation into biological nutrient removal (BNR) activated sludge (AS) systems makes a profound difference not only to the design of the membrane bio-reactor (MBR) BNR system itself, but also to the design approach for the whole wastewater treatment plant (WWTP). In multi-zone BNR systems with membranes in the aerobic reactor and fixed volumes for the anaerobic, anoxic and aerobic zones (i.e. fixed volume fractions), the mass fractions can be controlled (within a range) with the inter-reactor recycle ratios. This zone mass fraction flexibility is a significant advantage of MBR BNR systems over BNR systems with secondary settling tanks (SSTs), because it allows changing the mass fractions to optimise biological N and P removal in conformity with influent wastewater characteristics and the effluent N and P concentrations required. For PWWF/ADWF ratios (fq) in the upper range (fq approximately 2.0), aerobic mass fractions in the lower range (f(maer) < 0.60) and high (usually raw) wastewater strengths, the indicated mode of operation of MBR BNR systems is as extended aeration WWTPs (no primary settling and long sludge age). However, the volume reduction compared with equivalent BNR systems with SSTs will not be large (40-60%), but the cost of the membranes can be offset against sludge thickening and stabilisation costs. Moving from a flow unbalanced raw wastewater system to a flow balanced (fq = 1) low (usually settled) wastewater strength system can double the ADWF capacity of the biological reactor, but the design approach of the WWTP changes away from extended aeration to include primary sludge stabilisation. The cost of primary sludge treatment then has to be offset against the savings of the increased WWTP capacity.     

Comparison of linear alkylbenzene sulfonates removal in conventional activated sludge systems and membrane bioreactors.

The potential of a membrane bioreactor (MBR) and a conventional activated sludge (CAS) system to remove polar micropollutants was evaluated using linear alkylbenzene sulfonates (LAS) as model components. Removal efficiencies over 97% were achieved in both reactor systems. The appearance of biological breakdown metabolites and the respirometric response of the sludges to LAS addition indicated that LAS removal was due to biodegradation, rather than sorption phenomena. The effect of operational variables, such as hydraulic retention time, LAS composition and hydrophobicity of the membrane used in the MBR, was negligible in the range tested. A stepwise increase in LAS influent concentration resulted in higher residual effluent concentrations but did not change the procentual removal efficiency. Because an increase in LAS and SPC effluent concentration occurred to a larger extent in the CAS than in the MBR under similar operating conditions, MBRs may turn out to be be more robust with respect to biological degradation of micropollutants than CAS.     

Occurrence and removal of microbial indicators from municipal wastewaters by nine different MBR systems

Nine different membrane bioreactor (MBR) systems with different process configurations (submerged and external), membrane geometries (hollow-fiber, flat-sheet, and tubular), membrane materials (polyethersulfone (PES), polyvinylidene fluoride (PVDF), and polytetrafluoroethylene (PTFE)) and membrane nominal pore sizes (0.03-0.2 μm) were evaluated to assess the impact of influent microbial concentration, membrane pore size and membrane material and geometries on removal of microbial indicators by MBR technology. The log removal values (LRVs) for microbial indicators increased as the influent concentrations increased. Among the wide range of MBR systems evaluated, the total and fecal coliform bacteria and indigenous MS-2 coliphage were detected in 32, 9 and 15% of the samples, respectively; the 50th percentile LRVs were measured at 6.6, 5.9 and 4.5 logs, respectively. The nominal pore sizes of the membranes, membrane materials and geometries did not show a strong correlation with the LRVs.     

Removal of organic micro-pollutants from solid waste landfill leachate in membrane bioreactor operated without excess sludge discharge

Two-stage membrane bioreactor (MBR) system was applied to the treatment of landfill leachate from a solid waste disposal site in Thailand. The first stage anoxic reactor was equipped with an inclined tube module for sludge separation. It was followed by an aerobic stage with a hollow fiber membrane module for solid liquid separation. Mixed liquor sludge from the aerobic reactor was re-circulated back to anoxic reactor in order to maintain constant mixed liquor suspended solids (MLSS) concentration in the aerobic reactor. The removal of micro-pollutants from landfill leachate along the treatment period of 300 days was monitored. The results indicated that two-stage MBRs could remove biochemical oxygen demand (BOD), chemical oxygen demand (COD) and NH(4)(+) by 97, 87 and 91% at steady operating condition. Meanwhile organic micro-pollutant removals were 50-76%. The removal efficiencies varied according to the hydrophobic characteristic of compounds but they were improved during long-term MBR operation without sludge discharge.     

Comparison of treatment efficiency of submerged nanofiltration membrane bioreactors using cellulose triacetate and polyamide membrane.

This study evaluates the performance of nanofiltration membrane bioreactor (NF MBR) systems using cellulose triacetate (CA) and polyamide (PA) membranes. The results indicated that both NF membranes could produce high quality permeate in the submerged NF MBR system. In addition, hollow fiber CA membranes exhibited the capability of higher permeate productivity than PA membranes. However, to obtain high quality permeate for a long-term operation, CA membranes should be maintained using an appropriate method, such as chlorine disinfection, in order to control the membrane biodegradation. The results demonstrated that PA membranes were capable of producing higher quality permeate for a long period than CA membranes. In order to enhance the practicability of PA membranes in submerged NF MBR systems, it is required that the membranes should have the lowest possible intrinsic salt rejection.     

Specific energy consumption of membrane bioreactor (MBR) for sewage treatment

This paper provides an overview of current electric energy consumption of full-scale municipal MBR installations based on literature review and case studies. Energy requirements of several MBRs were linked to operational parameters and reactor performance. Total and specific energy consumption data were analysed on a long-term basis with special attention given to treated flow, design capacity, membrane area and effluent quality. The specific energy consumption of an MBR system is dependent on many factors, such as system design and layout, volume of treated flow, membrane utilization and operational strategy. Operation at optimal flow conditions results in a low specific energy consumption and energy efficient process. Energy consumption of membrane related modules was in the range of 0.5-0.7 kWh/m(3) and specific energy consumption for membrane aeration in flat sheet (FS) was 33-37% higher than in a hollow fibre (HF) system. Aeration is a major energy consumer, often exceeding 50% share of total energy consumption. In consequence, coarse bubble aeration applied for continuous membrane cleaning remains the main target for energy saving actions. Also, a certain potential for energy optimization without immediate danger of affecting the quality of the produced effluent was observed.