Ordering and microdomain orientation in block copolymer films by thermal deprotection

Ordering and microdomain orientation for the films of symmetric polystyrene-b-poly(tert-butyl methacrylate)s (PS-b-PtBMAs) was investigated by in-situ grazing incidence small-angle X-ray scattering (GISAXS) and the electron microscopy. During thermal deprotection at higher temperature (200 °C), functional tert-butyl ester units in the PtBMA block component are integrated into inter- or intra-molecular anhydride linkages. It was observed that this process causes an increase in the Flory-Huggins interaction parameter (χ) between the two block components for disordered PS-b-PtBMA film, leading to a modulated nonequilibrium structure. Interestingly, for lamella-forming PS-b-PtBMA film, a significant chain stretching in lateral direction during thermal deprotection resulted in a characteristic strain-induced perpendicular orientation in the middle of the film confined between two parallel orientations of lamellar microdomains.     

Tuned phase behavior of weakly interacting polystyrene-block-poly(n-pentyl methacrylate) by selective solvent

We investigated, via small angle X-ray scattering, depolarized light scattering, rheometry, and transmission electron microscopy, the phase behavior of the mixture of a symmetric polystyrene-block-poly(n-pentyl methacrylate) copolymer (PS-b-PnPMA) showing the closed-loop phase behavior and excellent baroplasticity, and dodecanol, a PnPMA-selective solvent. We found that the addition of a selective solvent is simple, but very effective to obtain various microdomains including hexagonally packed cylinders and gyroids. Also, with increasing temperature, the mixtures showed multiple ordered-to-ordered transitions (OOTs) in addition to upper ordered-to-disordered transition (UODT). The first observation of gyroid microdomains in PS-b-PnPMA is very important, although they have been widely reported in many block copolymers, for instance, PS-block-polyisoprene copolymer (PS-b-PI) and PS-block-poly(d,l-lactide) copolymer (PS-b-PLA). Since the gyroid microdomains of PS-b-PnPMA show excellent baroplasticity, external pressure instead of temperature could easily change the microdomains.     

Synthesis of Amphiphilic Diblock Copolymers by DPE Method

Amphiphilic diblock copolymers, poly(methyl methacrylate)-b-poly(acrylic acid) (PMMA-b-PAA) and polystyrene-b-poly(acrylic acid) (PS-b-PAA), were prepared by 1,1-diphenylethene (DPE) method under mild conditions. Firstly, free radical polymerization of tert-butyl acrylate (tBA) was carried out with AIBN as initiator in the presence of DPE, giving a DPE-containing precursor, PtBA, with controlled molecular weight. Secondly, methyl methacrylate and styrene were polymerized in the presence of PtBA precursor, and PS-b-PtBA and PMMA-b-PtBA diblock copolymers with controlled molecular weights were obtained respectively. Finally, amphiphilic diblock copolymers, PMMA-b-PAA and PS-b-PAA, were prepared by hydrolysis of PS-b-PtBA and PMMA-b-PtBA. The formation of PS-b-PAA and PMMA-b-PAA was confirmed by ¹H NMR. Transmission electron microscopy (TEM) and dynamic light scattering (DLS) were used to detect the self-assembly behavior of the amphiphilic diblock polymers in tetrahydrofuran (THF).     

Transition behavior and ionic conductivity of lithium perchlorate-doped polystyrene-b-poly(2-vinylpyridine)

We report the transition behavior and the ionic conductivity of ion-doped amorphous block copolymer, based on two compositionally different polystyrene-block-poly(2-vinylpyridine) copolymers (PS-b-P2VPs) that can self-assemble into nanostructures, where P2VP block is ionophilic to lithium perchlorate (LiClO₄). The transition temperatures of LiClO₄-doped PS-b-P2VP, like the order-to-disorder transition (T_ODT), were measured by small-angle X-ray scattering (SAXS) and depolarized light scattering (DPLS). The selective ionic coordination to the nitrogen units of P2VP block leads to the increase of the repulsive interactions between two block components from weak- to strong-segregation regime with increasing amount of LiClO₄, which results subsequently in the increased T_ODT. However, for a compositionally asymmetric PS-b-P2VP under lamellar morphology, the ionic conductivity by the addition of LiClO₄ was remarkably increased at higher temperatures, representing that the effective ionic coordination at the greater volume fraction of P2VP block component improves the ionic conductivity as the temperature approaches to a rubbery phase.     

Miscibility in blends of linear and branched poly(ethylene oxide) with methacrylate derivative random copolymers and estimation of segmental χ parameters

Miscibility in the blends of poly(ethylene oxide) (PEO) with n-hexyl methacrylate-methyl methacrylate random copolymers (HMA-MMA) and 2-ethylhexyl methacrylate-MMA random copolymers (EHMA-MMA) was evaluated using glass transition and light scattering methods. EHMA-MMA was more miscible with PEO than HMA-MMA. Both blends of PEO with HMA-MMA and EHMA-MMA showed UCST-type miscibility although homopolymer blends PEO/PMMA were predicted to be of LCST-type. This was attributed to an increase in the exchange enthalpy with increasing HMA or EHMA composition in the random copolymer. From the copolymer composition dependence of miscibility the segmental χ parameters of HMA/MMA, EHMA/MMA, EO/HMA and EO/EHMA were estimated using the Flory-Huggins theory extended to random copolymer systems. Miscibility in the blends of branched PEO with HMA-MMA whose HMA copolymer composition was 0.16 was compared with that in the linear PEO blends. The former blends were more miscible with HMA-MMA than the latter one by about 35 °C at the maximum cloud point temperature.     

Study of the time evolution of the surface morphology of thin asymmetric diblock copolymer films under solvent vapor

The time development of the surface morphology of asymmetric polystyrene-b-poly(4-vinylpyridine) (PS-b-P4VP) thin films ‘annealing’ in methanol vapor, a selective solvent for minority P4VP block, was investigated by atomic force microscopy(AFM). For PS-b-P4VP with cylindrical structure in bulk, as annealing time progressed, the surface morphology underwent structural transitions from featureless topography to hybrid morphology of cylindrical and spherical pits, to cylinders, to nanoscale depressions, back to cylinders again. The different film thickness made the number of the transitions observed, at any given annealing time, different. The thicker the film is the more transitions at a given annealing time can be observed. If the film was not thick enough, depressions appeared. For PS-b-P4VP with spherical structure in bulk, it displayed nanoscale depressions with the annealing time increasing. A possible mechanism of the transition of morphologies during solvent annealing was proposed.     

Morphology of polystyrene/polystyrene-block-poly(methyl methacrylate)/poly(methyl methacrylate) composite particles

Polystyrene/polystyrene-block-poly(methyl methacrylate)/poly(methyl methacrylate) (PS/PS-b-PMMA/PMMA) composite particles were prepared by releasing toluene from PS/PS-b-PMMA/PMMA/toluene droplets dispersed in a sodium dodecyl sulfate aqueous solution. The morphology of the composite particles was affected by release rate of toluene, the molecular weight of PS-b-PMMA, droplet size, and polymer composition. ‘Onion-like’ multilayered composite particles were prepared from toluene droplets of PS-b-PMMA and of PS/PS-b-PMMA/PMMA, in which the weights of PS and PMMA were the same. The layer thicknesses of the latter multilayered composite particles increased with an increase in the amount of the homopolymers. PS-b-PMMA/PS composite particles had a sea-islands structure, in which PMMA domains were dispersed in a PS matrix. On the other hand, PS-b-PMMA/PMMA composite particles had a cylinder-like structure consisting of a PMMA matrix and PS domains.     

Effects of additives on the morphologies of thin titania films from self-assembly of a block copolymer

The effects of additives of poly(methyl methacrylate) (PMMA) and HAuCl₄ on the morphologies of hybrid titania films formed via co-assembly of polystyrene-block-poly(ethylene oxide) (PS-b-PEO) copolymers, titania sol-gel precursor in a selective solvent were investigated. The results show that addition of PMMA or HAuCl₄ has an important influence on the morphologies of hybrid titania films. Addition of PMMA or HAuCl₄ can induce the morphology transition of the PS-b-PEO/titania sol-gel mixture from spherical micelles to vesicles. Therefore, the morphologies of the hybrid films formed on silicon substrate surfaces by spin-coating can be controlled by the addition of homopolymer (PMMA) or inorganic precursor (HAuCl₄) into the PS-b-PEO/titania sol-gel mixtures, allowing access to nanoparticles or nanoporous films. After removing the polymer matrix, nanoparticle aggregates or nanobowl-like structures are left behind on the substrate surfaces.     

Property of diblock copolymer having extremely narrow molecular weight distribution

Molecular weight distribution effect on the morphological behavior of polystyrene-block-polyisoprene (PS-b-PI) diblock copolymers was investigated. PS-b-PI samples were prepared by anionic polymerization and further fractionated by HPLC to obtain the fractions of similar average molecular weight and composition but of narrower distributions in both molecular weight and composition. The strategy is to use reversed-phase LC to fractionate the PI block and normal phase LC to fractionate the PS block with a minimal effect on the other blocks. The interfacial thickness, grain size and the phase transition behavior of the unfractionated and fractionated PS-b-PI were compared by X-ray reflectivity, small angle X-ray scattering, transmission electron microscopy and rheological measurements. The fractionated PS-b-PI with more homogeneous molecular weight and composition exhibits a narrower interface, larger grain size and a sharper morphological transition compared to the unfractionated PS-b-PI.     

Corona structure on demand: Tailor-made surface compartmentalization in worm-like micelles via random cocrystallization

We present a straightforward approach to well-defined 1D patchy particles utilizing crystallization-induced self-assembly. A polystyrene-block-polyethylene-block-poly(methyl methacrylate) (PS-b-PE-b-PMMA) triblock terpolymer is cocrystallized in a random fashion with a corresponding polystyrene-block-polyethylene-block-polystyrene (PS-b-PE-b-PS) triblock copolymer to yield worm-like crystalline-core micelles (wCCMs). Here, the corona composition (PMMA/PS fraction) can be easily adjusted via the amount of PS-b-PE-b-PMMA triblock terpolymer in the mixture and opens an easy access to wCCMs with tailor-made corona structures. Depending on the PMMA fraction, wCCMs with a mixed corona, spherical PMMA patches embedded in a continuous PS corona, as well as alternating PS and PMMA patches of almost equal size can be realized. Micelles prepared by cocrystallization show the same corona structure as those prepared from neat triblock terpolymers at identical corona composition. Thus, within a certain regime of desired corona compositions the laborious synthesis of new triblock terpolymers for every composition can be circumvented.     

Block copolymer photonic mesogels exhibiting dual volume phase transitions

Photonic mesogel films exhibiting brilliant photonic colors were prepared by selective swelling of polystyrene-b-quaternized poly(2-vinyl pyridine) (PS-b-QP2VP) block copolymers, and their volume phase transition behaviors were investigated in various solvent mixtures. The swollen PS-b-QP2VP lamellae segregate into mesophased gels where the highly swollen QP2VP gel layers are alternating with the glassy PS layers and exhibit strong responsive photonic colors in visible regime. Utilizing the changes of photonic stop bands, the swelling behaviors of the photonic mesogels were able to be monitored with sub-nanometer accuracy. Unusual dual volume phase transitions were observed at certain conditions where hydrogen bonding became significantly strong.     

Re-assembly behaviors of polystyrene-b-poly(acrylic acid) micelles

The re-assembly behaviors of spherical micelles of the polystyrene-b-poly(acrylic acid) (PS-b-PAA) diblock copolymer in different solvent mixtures were investigated using dynamic light scattering, transmission electron microscopy and atomic force microscopy. Depending on the nature of the solvent, PS-b-PAA micelles re-assembled from spheres to nanorings in toluene or to necklace-like aggregates in water induced by solvent evaporation. Systematic studies suggested that the re-assembly behaviors on a neutral surface are strongly correlated with the micellar surface components, the solvent polarity and the chain length of the micelle corona of the solvated blocks. We proposed that the formation of nanorings from PS-b-PAA micelles in toluene is mainly induced by the dewetting process of the solvent, while the necklace-like structure arises from the hydrogen bonding interactions among the partially dissociated PAA units.     

Fabrication of fibril like aggregates by self-assembly of block copolymer mixtures via interpolymer hydrogen bonding

This paper describes the formation of fibril like aggregates from the self-assembly of block copolymer mixture (polystyrene-b-poly(4-vinylpyridine) (PS-b-P4VP) and polystyrene-b-poly(acrylic acid) (PS-b-PAA)) via interpolymer hydrogen bonding in nonselective solvent. The hydrogen bonding between P4VP and PAA in chloroform leads to the formation of complex. When all the pyridine units in P4VP were all hydrogen bonded to acrylic acid in PAA, the formed complex is insoluble, resulting in the formation of spherical micellar aggregates and nanorods. However, two kinds of supramolecules with insoluble or soluble complex are formed in the solution when PS-b-P4VP and PS-b-PAA are mixed with equal mole ratio. The fibril like aggregates can be formed from the self-assembly of supramolecule with soluble complex during spin-coating process. The effects of evaporation rate of solvent and solution concentrations on the formation of fibril like aggregates were investigated. The results prove that the kinetic factors play an important role in the formation of the fibril like aggregates.     

Reaction-induced microphase separation in thermosetting blends of epoxy resin with poly(methyl methacrylate)-block-polystyrene block copolymers: Effect of topologies of block copolymers on morphological structures

Polystyrene-block-poly(methyl methacrylate) (PS-b-PMMA) block copolymers with linear and tetra-armed star-shaped topological structures were synthesized via sequential atomic transfer radical polymerization (ATRP). With pentaerythritol tetrakis(2-bromoisobutyrate) as the initiator, the star-shaped block copolymers with two sequential structures (i.e., s-PMMA-b-PS and s-PS-b-PMMA) were prepared and the arm lengths and composition of the star-shaped block copolymers were controlled to be comparable with those of the linear PS-b-PMMA (denoted as l-PS-b-PMMA). The block copolymers were incorporated into epoxy resin to access the nanostructures in epoxy thermosets, by knowing that PMMA is miscible with epoxy after and before curing reaction whereas the reaction-induced phase separation occurred in the thermosetting blends of epoxy resin with PS. Considering the difference in miscibility of epoxy with PMMA and/or PS, it is judged that the reaction-induced microphase separation occurred in the systems. The design of these block copolymers allows one to investigate the effect of topological structures of block copolymers on the morphological structures of the thermosets. By means of atomic force microscopy (AFM) and small-angle X-ray scattering (SAXS), the morphology of the thermosets was examined. It is found that the nanostructures were formed in the thermosets containing l-PMMA-b-PS and s-PS-b-PMMA block copolymers. It is noted that the long-range order of the nanostructures in the epoxy thermosets containing l-PMMA-b-PS is obviously higher than that in the system containing s-PS-b-PMMA. However, the macroscopic phase separation occurred in the thermosetting blends of epoxy resin with s-PMMA-b-PS block copolymer.     

Vesicle formation of polystyrene-block-poly (ethylene oxide) block copolymers induced by supercritical CO2 treatment

A novel route for a preparation of polystyrene-block-poly(ethylene oxide) (PS-b-PEO) block copolymer vesicles induced by supercritical carbon dioxide (scCO₂) is demonstrated. When PS-b-PEO block copolymer solutions in tetrahydrofuran (THF) are treated with scCO₂ at 70 °C for different times, PS-b-PEO copolymers first assemble into aggregated spheres; then aggregated spheres change into large compound micelles and finally evolve into vesicles. The possible formation mechanism of the vesicles is discussed.     

Allyl functionalized telechelic linear polymer and star polymer via RAFT polymerization

Reversible addition-fragmentation chain transfer (RAFT) polymerization of styrene using bisallyl trithiocarbonate as a chain transfer agent (CTA) was studied. The polymerization exhibited first-order kinetics and the molecular weight increased linearly with increase of monomer conversion. Well defined allyl-functionalized telechelic polystyrene (PS), poly(tert-butyl acrylate) (PtBA) and corresponding triblock copolymers, polystyrene-b-poly(n-butyl acrylate)-b-polystyrene (PS-b-PnBA-b-PS) and poly(tert-butyl acrylate)-b-polystyrene-b-poly(tert-butyl acrylate) (PtBA-b-PS-b-PtBA) were prepared as characterized with GPC and NMR analysis. The allyl-end groups of the telechelic PS have been switched to 1,2-dibromopropyl groups quantitatively by bromine addition reaction, further substitution of the bromide with azide was also made. Furthermore, star PS with allyl-end-functionalized arms was synthesized by RAFT polymerization of divinyl benzene using allyl-functionalized PS as a macro-CTA via arm-first approach. Star polymer with a thiol-functionalized core was generated by aminolysis reaction of the star polymer and ethylenediamine. As a result, difunctionalized star polymer with allyl and thiol groups was obtained and was used as a stabilizer for the formation of gold nanoparticles.     

Synthesis and analysis of phase segregation of polystyrene-block-poly(methyl methacrylate) copolymer obtained by Steglich esterification from semitelechelic blocks of polystyrene and poly(methyl methacrylate)

Here, an alternative route to successfully synthesize polystyrene-block-poly(methyl methacrylate) (PS-b-PMMA) is reported. Steglich esterification was used as an effective, metal free approach for coupling carboxylic terminated PS and the hydroxyl end-functionalized PMMA chains obtained by nitroxide-mediated polymerization and atom transfer radical polymerization, respectively. α-Functionalization was obtained using 4,4′-azobis(4-cyanovaleric acid) and 2,2,2-tribromoethanol as initiators. The synthesis of PS-b-PMMA was confirmed by gel permeation chromatography and nuclear magnetic resonance (NMR), while the dependence of the diffusion coefficients of the polymers (PS, PMMA, PS/PMMA blend, and PS-b-PMMA) with their corresponding molecular weights was discussed based on the results of atomic force microscopy-based infrared spectroscopy, differential scanning calorimetry, and spectra of diffusion-ordered NMR spectroscopy. Differently from PS-b-PMMA, a partial segregation was observed for the PS/PMMA blend, affecting its thermal behavior and diffusion coefficient. The study here presented provides an easier and efficient strategy for the synthesis of PS-b-PMMA and new insights into the diffusion of polymers.     

Transition behavior of PS-b-PMMA films on the balanced interfacial interactions

The thickness dependence of the order-to-disorder transition (ODT), measured by in situ grazing-incidence small-angle X-ray scattering (GISAXS), has been investigated in thin films of a symmetric polystyrene-b-poly(methyl methacrylate) (PS-b-PMMA) on a random copolymer (P(S-r-MMA)) grafted to the substrate where the interfacial interactions are balanced. With decreasing film thickness less than 25L₀, the ODT significantly decreases to 193 °C for film of 10L₀ in thickness, because the interfacial interactions by a random copolymer grafted to the substrate provide a surface-induced compatibilization toward two block components. However, a plateau of the ODT at ∼213 °C for films thicker than 25L₀ was observed above the bulk value of 200 °C. The elevation of this ODT indicates a suppression of compositional fluctuations normal to the film surface, more than likely because the dominant orientation of the lamellar microdomains was found to be parallel to the film surface.     

Synthesis of amphiphilic triblock copolymers and application for morphology control of calcium carbonate crystals

A series of amphiphilic triblock copolymers poly(ethylene glycol)-block-poly(acrylic acid)-block-poly(n-butyl acrylate) (PEG-b-PAA-b-PnBA) differing only in the relative block lengths were synthesized by the acid-catalyzed elimination of the tert-butyl groups from poly(ethylene glycol)-block-poly(tert-butyl acrylate)-block-poly(n-butyl acrylate) (PEG-b-PtBA-b-PnBA), which was synthesized by atom-transfer radical polymerization (ATRP). The degree of polymerization, molecular weight and percentage of hydrolysis of the product PEG-b-PAA-b-PnBA were studied by gel permeation chromatography (GPC), NMR and matrix-assisted laser desorption/ionization time-of-flight mass spectroscopy (MALDI-TOF-MS). Dynamic light scattering (DLS) and transmission electron microscopy (TEM) were used to study the aggregation states of copolymers in water solution. The radii of the copolymer micelles shrink as Ca²⁺ is introduced into the solutions. The crystallization behaviors of calcium carbonate controlled by copolymer 1 (PEG₁₁₂-b-PAA₈₆-b-PnBA₆₀) and copolymer 2 (PEG₁₁₂-b-PAA₄₀-b-PnBA₇₂) differing mainly in the length of PAA block were systematically studied. It was found that the crystallization products are composed of calcite and vaterite, and the ratio of vaterite to calcite increases with increasing the concentration of copolymer 1. For copolymer 2, however, only calcite is obtained at all the concentration range investigated in this work.