Optimizing sequencing batch reactor (SBR) reactor operation for treatment of dairy wastewater with aerobic granular sludge

The biological wastewater treatment using aerobic granular sludge is a new and very promising method, which is predominantly used in SBR reactors which have higher volumetric conversion rates than methods with flocculent sludge. With suitable reactor operation, flocculent biomass will accumulate into globular aggregates, due to the creation of increased substrate gradients and high shearing power degrees. In the research project described in this paper dairy wastewater with a high particle load was treated with aerobic granular sludge in an SBR reactor. A dynamic mathematical model was developed describing COD and nitrogen removal as well as typical biofilm processes such as diffusion or substrate limitation in greater detail. The calibrated model was excellently able to reproduce the measuring data despite of strongly varying wastewater composition. In this paper scenario calculations with a calibrated biokinetic model were executed to evaluate the effect of different operation strategies for the granular SBR. Modeling results showed that the granules with an average diameter of 2.5 mm had an aerobic layer in between 65-95 microm. Density of the granules was 40 kgVSS/m3. Results revealed amongst others optimal operation conditions for nitrogen removal with oxygen concentrations below 5 gO2/m3. Lower oxygen concentrations led to thinner aerobic but thicker anoxic granular layers with higher nitrate removal efficiencies. Total SBR-cycle times should be in between 360-480 minutes. Reduction of the cycle time from 480 to 360 minutes with a 50% higher throughput resulted in an increase of peak nitrogen effluent concentrations by 40%. Considering biochemical processes the volumetric loading rate for dairy wastewater should be higher than 4.5 kgCOD/(m3*d). Higher COD input load with a COD-based volumetric loading rate of 9.0 kgCOD/(m3*d) nearly led to complete nitrogen removal. Under different operational conditions average nitrification rates up to 5 gNH/(m3*h) and denitrification rates up to 3.7 gNO/(m3*h) were achieved.     

Enrichment of activated sludge in a sequencing batch reactor for polyhydroxyalkanoate production.

The paper describes the start up of a process for the production of polyhydroxyalkanoates (PHAs) from activated sludge. The excess sludge from a wastewater treatment plant was inoculated in a lab-scale sequencing batch reactor (SBR) to be enriched under aerobic conditions through intermittent feeding with a mixture of organic acids. Enriching of activated sludge was monitored through the measurement of polymer concentrations either in the mixed liquor or in the microbial biomass. The bacterial population dynamics during the SBR start up was followed through denaturing gradient gel electrophoresis and the main species present at the steady state were identified. All the measured parameters significantly changed in the SBR during first two weeks after the inoculum was seeded into the reactor, they then stabilized. At the steady state, the SBR produced 2.6 gVSSl(-1) d(-1), with a PHA content of 11% (on a COD basis). The enriched microbial biomass was then transferred into a batch reactor where the bacterial polymer content was increased through a new feeding. In the final batch stage, maximum storage rate and maximum polymer content in the biomass were 405 mgCOD gCOD(-1) h(-1) and 44% (on a COD basis), respectively. The PHA storage from the enriched microbial biomass was about 20 times faster and the PHA content was about 4 times higher than that of the inoculated activated sludge. Observations by fluorescence microscopy showed that the majority of microorganisms in the enriched biomass could be stored. Among the numerically most representative genera in the enriched biomass, Thauera, Candidatus Meganema perideroedes, and Flavobacterium were identified.     

Effect of sludge discharge positions on steady-state aerobic granules in sequencing batch reactor (SBR)

We have investigated the effect of sludge discharge location on the steady-state aerobic granules in sequencing batch reactors (SBRs). Two SBRs were operated concurrently with the same sludge retention time using sludge discharge ports at: (a) the reactor bottom in R1; and (b) the reactor middle-lower level in R2. Results indicate that both reactors could maintain sludge granulation and stable operation, but the two different sludge discharge methods resulted in significantly different aerobic granule characteristics. Over 30 days, the chemical oxygen demand (COD) removal of the two reactors was maintained at similar levels (above 96%), and typical bioflocs were not observed. The average aerobic granule size in R2 was twice that in R1, as settling velocity increased in proportion to size increment. Meanwhile, the production yields of polysaccharide and protein content in R2 were always higher than those in R1. However, due to mass transfer limitations and the presence of anaerobes in the aerobic granule cores, larger granules had a tendency to disintegrate in R2. Thus, we conclude that a sludge discharge port situated at the reactor bottom is beneficial for aerobic granule stability, and enhances the potential for long-term aerobic granule SBR operation.     

Anaerobic uptake of phosphate in an anaerobic-aerobic granular sludge sequencing batch reactor.

An unusual phenomenon of anaerobic phosphate uptake under alternating anaerobic/aerobic condition was observed in a granular sludge sequencing batch reactor, fed with acetate as sole organic substrate. Anaerobic phosphate uptake efficiencies remained at 50-70% as the influent P/COD was increased from 2/100 to 4/100, and results showed that anaerobic uptake of phosphate was correlated with anaerobic absorption of acetate. Excluding the main possibility of chemical phosphate removal, it appeared that phosphate uptake during the anaerobic phase was associated with organisms enriched in the reactor. Moreover, results indicated that intracellular glycogen was used as the main energy source of organics anaerobic absorption and intracellular polymers storage. Measuring and analysing the variation of phosphate, organic substrate, intracellular glycogen and pH in the anaerobic phase, a preliminary explanation was developed that anaerobic uptake of phosphate was the demand of intracellular glycogen degradation, and extracellular phosphate was transported to intracellular by pH gradient-sensitive phosphate carrier protein.     

Aerobic granulation in a sequencing batch reactor (SBR) for industrial wastewater treatment.

Aerobic granulation seems to be an a attractive process for COD removal from industrial wastewater, characterised by a high content of soluble organic compounds. In order to evaluate the practical aspects of the process, comparative experimental tests are performed on synthetic and on industrial wastewater, originating from pharmaceutical industry. Two pilot plants are operated as sequencing batch bubble columns. Focus was put on the feasibility of the process for high COD removal and on its operational procedure. For both wastewaters, a rapid formation of aerobic granules is observed along with a high COD removal rate. Granule characteristics are quite similar with respect to the two types of wastewater. It seems that filamentous bacteria are part of the granule structure and that phosphorus precipitation can play an important role in granule formation. For both wastewaters similar removal performances for dissolved biodegradable COD are observed (> 95%). However, a relatively high concentration of suspended solids in the outlet deteriorates the performance with regard to total COD removal. Biomass detachment seems to play a non-negligible role in the current set-up. After a stable operational phase the variation of the pharmaceutical wastewater caused a destabilisation and loss of the granules, despite the control for balanced nutrient supply. The first results with real industrial wastewater demonstrate the feasibility of this innovative process. However, special attention has to be paid to the critical aspects such as granule stability as well as the economic competitiveness, which both will need further investigation and evaluation.     

Wastewater treatment from biodiesel production via a coupled photo-Fenton-aerobic sequential batch reactor (SBR) system

A coupled system of the photo-Fenton advanced oxidation technique and an aerobic sequential batch reactor (SBR) was used to treat wastewater from biodiesel production using either palm or castor oil. The photo-Fenton reaction and biological process were evaluated individually and were effective at treating the wastewater; nevertheless, each process required longer degradation times for the wastewater pollutants compared with the coupled system. The proposed coupled photo-Fenton/aerobic SBR system obtained a 90% reduction of the chemical oxygen demand (COD) in half of the time required for the biological system individually.     

Polyhydroxyalkanoates production by activated sludge in a SBR using acetate and propionate as carbon sources.

In this work, sludge was submitted to aerobic dynamic substrate feeding. Two sequencing batch reactors were operated, with acetate or propionate as carbon substrates. When acetate was used the system only produced a homopolymer of polyhydroxybutyrate (PHB). In order to maximize the PHB production, tests with different concentrations of acetate and ammonia were preformed. The best results (67.2% of PHB by cell dry weight) were obtained for 0.7 Nmmol/l of ammonia and 180 Cmmol/l of acetate. The PHB cell content was further improved by pulse addition of substrate, three times 60 Cmmol/l of acetate, reaching a value of 78.5%. Propionate can be used as a precursor for hydroxyvalerate. In conjunction with other substrates, it allows for the formation of copolymers, which present better processing properties on commercial applications. Tests with different concentrations of propionate and ammonia were performed. Under the operating conditions used, the maximum PHA accumulated inside cells was 34.8%, with 30 Cmmol/l of propionate and no ammonia.     

Granulation in an upflow anaerobic sequencing batch reactor treating disintegrated waste activated sludge.

An upflow anaerobic reactor operated with a sequencing batch mode to enhance high rate digestion of raw and thermally disintegrated waste activated sludge with formation of granules. The gas production rate doubled when disintegrated waste activated sludge was introduced. Gradual granulation took place and the dispersed particles become coarse granulation as the operation continued. The granular sludge showed relatively higher specific methanogenic activity than the dispersed sludge. Bacterial morphology by a scanning electron microscope showed diversity of bacteria such as filamentous, rod and spherical shape in the section of granules. Filamentous bacteria, which might support the frame of a granule, were observed as long chains at the outer surface. Meanwhile, rod and spherical bacteria, which might play a role in the initial stage of granule formation, were observed from the inner surface of the granule. High rate digestion of sludge along with efficient liquid-solids separation was achieved due mainly to development of sludge granules within the upflow reactor.     

Long-term evaluation of a sequential batch reactor (SBR) treating dairy wastewater for carbon removal.

Many dairy industries have been using SBR wastewater treatment plants because they allow optimal working condition to be reached. However, to take advantage of SBR capabilities, strong process automation is needed. The aim of this work is to study the factors that influence SBR performance to improve modelling and control. To better understand the whole process we studied the kinetic modelling, the carbon removal mechanism and the relation between reactor performance, aerobic heterotrophic activity and bacterial population dynamics (by terminal restriction fragment length polymorphisms of 16S rDNA, T-RFLP). The heterotrophic activity values presented high variability during some periods; however, this was not reflected on the reactor performance. As sludge health indicator, the average activity in a period was better than individual values. Although all the carbon removal mechanisms are still unclear for this process, they seemed to be influenced by non-respirometric ways (storage, biosorption, accumulation, etc.). The variability of heterotrophic activity could be correlated with the bacterial population diversity over time. Despite the high variability of the activity, a simple kinetic model (pseudo ASM1) based on apparent constant parameters was developed and calibrated. Such modellisation provided a good tool for control purposes.     

Polyhydroxyalkanoates (PHA) production using wastewater as carbon source and activated sludge as microorganisms.

Activated sludge from different full-scale wastewater treatment plants (municipal, pulp and paper industry, starch manufacturing and cheese manufacturing wastewaters) was used as a source of microorganisms to produce biodegradable plastics in shake flask experiments. Acetate, glucose and different wastewaters were used as carbon sources. Pulp and paper wastewater sludge was found to accumulate maximum concentration (43% of dry weight of suspended solids) of polyhydroxy alkanoates (PHA) with acetate as carbon source. Among the different wastewaters tested as a source of carbon, pulp and paper industry and starch industry wastewaters were found to be the best source of carbon while employing pulp and paper activated sludge for maximum accumulation of PHA. High concentration of volatile fatty acids in these wastewaters was the probable reason.     

Performances of a granular sequencing batch reactor (GSBR).

Aerobic granulation in sequencing batch reactors is widely reported in literature and in particular in SBAR (Sequencing batch airlift reactor) configuration, due to the high localised hydrodynamic shear forces that occur in this type of configuration. The aim of this work was to observe the phenomenon of the aerobic granulation and to confirm the excellent removal efficiencies that can be achieved with this technology. In order to do that, a laboratory-scale plant, inoculated with activated sludge collected from a conventional WWTP, was operated for 64 days: 42 days as a SBAR and 22 days as a SBBC (sequencing batch bubble column). The performances of the pilot plant showed excellent organics removal. COD and BOD removal efficiencies were respectively, 93 and 94%; on the contrary, N-removal efficiency was extremely low (5%-45%/o). The granules dimensions increased during the whole experimentation; change of reactor configuration contributed to further improve this aspect. The experimental work confirmed the essential role of hydraulic settling time in the formation of aerobic granules and in the sludge settleability and the need to find an optimum between granule size and oxygen supply to achieve good N-removal efficiency.     

Characteristics of denitrifying granular sludge grown on nitrite medium in an upflow sludge blanket (USB) reactor

While inoculating pre-acclimatized floccular sludge, nitrite-denitrifying granular sludge was obtained after approximately 40 days of cultivation in a 10 L upflow sludge blanket (USB) reactor. The nitrite removal efficiency was approximately 95% when the nitrite concentration was 50 mg L(-1)at an influent flow rate of 20 L h(-1). The nitrite granular sludge had several notable features including good settleability (110 m h(-1)), high ash content (79%), and high density (1.248 g cm(-3)). The mixed liquor suspended solids (MLSS) of the sludge bed remained at 130.04 g L(-1), at a hydraulic upflow velocity of 2 m h(-1). These interesting characteristics were attributed to a high effluent pH (9.7) caused by the release of alkalinity during the nitrite denitrification process. The surfaces of the granules were dominated by cocci bacteria with a diameter of approximately 3 μm, which could be classi?ed as Nitrosomonas-like species based on our analysis of 16 S rDNA sequences.     

Application of excess activated sludge ozonation in an SBR Plant. Effects on substrate fractioning and solids production

This paper provides new insights on the application of the ozonation process for the reduction of the activated sludge production in a sequencing batch reactor (SBR). The study was performed in two identical lab-scale SBRs plant, one for experimental activities (Exp SBR) and one used as control (Control SBR), both fed with domestic sewage. A fraction of the activated sludge collected from the Exp SBR at the end of the aerobic react phase was periodically subjected to ozonation for 30 minutes at three different specific dosages (0.05, 0.07 and 0.37 g O(3)/gSS) and then recirculated before the beginning of the following cycle.Recirculation of the ozonated sludge to the Exp SBR did not appreciably affect the efficiency of the biological nitrogen and carbon removal processes. Nonetheless, an improvement of the denitrification kinetic was observed. Mixed liquor volatile and suspended solids (MLSS and MLVSS, respectively) concentrations in the reactor decreased significantly with time for long term application of the ozonation treatment. Kinetic batch tests on unstressed sludge taken from Control SBR indicated that the different oxidant dosages (0.05, 0.07 and 0.37 g O(3)/gSS) and durations of the ozonation process (10, 20 and 30 minutes) used remarkably affected chemical oxygen demand (COD) and organic nitrogen fractioning. In particular, soluble and biodegradable fractions seemed to be higher at lower dosage and longer contact time.     

活性炭为载体的好氧颗粒污泥培养及性能研究

好氧颗粒污泥是一种应用于废水生化处理中的新型活性污泥技术,具有结构致密,沉降性能优越,生物处理能力强等特点.通过在气升式内循环间歇反应器启动阶段,接种活性污泥的同时添加活性炭颗粒(AC)的方法,缩短好氧颗粒污泥颗粒化时间,成功培养出了沉降速率大,结构稳定,除氮效果好的活性炭好氧颗粒污泥.并考察了活性污泥絮体-出现颗粒污泥-成熟颗粒污泥-储存-解体-修复的过程,验证了载体强化型好氧颗粒污泥处理低碳氮比废水的可行性.实验结果证明:活性炭好氧颗粒污泥反应器稳定运行时,COD、氨氮、总氮去除率分别可以达到80％ ～ 90％、99％、80％.将成熟活性炭好氧颗粒污泥储存12个月,经过恢复培养,物理特性及脱氮性能能够完全恢复到储存前的水平.     

Parameter subset selection for the dynamic calibration of activated sludge models (ASMs): experience versus systems analysis.

In this work we address the issue of parameter subset selection within the scope of activated sludge model calibration. To this end, we evaluate two approaches: (i) systems analysis and (ii) experience-based approach. The evaluation has been carried out using a dynamic model (ASM2d) calibrated to describe nitrogen and phosphorus removal in the Haaren WWTP (The Netherlands). The parameter significance ranking shows that the temperature correction coefficients are among the most influential parameters on the model output. This outcome confronts the previous identifiability studies and the experience based approaches which excluded them from their analysis. Systems analysis reveals that parameter significance ranking and size of the identifiable parameter subset depend on the information content of data available for calibration. However, it suffers from heavy computational demand. In contrast, although the experience-based approach is computationally affordable, it is unable to take into account the information content issue and therefore can be either too optimistic (giving poorly identifiable sets) or pessimistic (small size of sets while much more can be estimated from the data). An appropriate combinations of both approaches is proposed which offers a realistic (doable) and sound approach for parameter subset selection in activated sludge modelling.     

Technological transfer to demonstrative scale of sequencing batch biofilter granular reactor (SBBGR) technology for municipal and industrial wastewater treatment

The paper reports the results of an experimental investigation aimed at transferring to demonstrative scale an innovative technology (SBBGR-Sequencing Batch Biofilter Granular Reactor) for the treatment of municipal and industrial wastewater by financial support of the EU Life programme. When this technology was applied for treating municipal wastewater, the results showed that the system was able to remove 80-90% of COD, total suspended solids and ammonia independently of the hydraulic residence time investigated (i.e., from 12 to 4 h). In the case of tannery wastewater, chosen as representative of concentrated industrial wastewater, SBBGR technology was suitable for removing 80-90% of the COD, suspended solids and ammonia content up to organic loading values of 3.5 kg COD/m3.d. During both periods, the process was characterised by a very high sludge age value (theta(c) approximately 150 d) that led to a biomass concentration as high as 35 gTSS/L(bed) and a sludge production much lower (5-6 times lower) that than commonly reported for conventional treatment plants.     

On-site treatment of a motorway service area wastewater using a package sequencing batch reactor (SBR).

A sequencing batch reactor (SBR) treating the effluent of a motorway service station in the south of England situated on a major tourist route was investigated. Wastewater from the kitchens, toilets and washrooms facilities was collected from the areas on each side of the motorway for treatment on-site. The SBR was designed for a population equivalent (p.e.) of 500, assuming an average flow of 100 m3/d, influent biochemical oxygen demand (BOD) of 300 mg/l, and influent suspended solids (SS) of 300 mg/l. Influent monitoring over 8 weeks revealed that the average flow was only 65 m3/d and the average influent BOD and SS were 480 mg/l and 473 mg/l respectively. This corresponded to a high sludge loading rate (F:M) of 0.42 d(-1) which accounted for poor performance. Therefore the cycle times were extended from 6 h to 7 h and effluent BOD improved from 79 to 27 mg/l.     

Aerobic production of activated sludge polyhydroxyalkanoates from nutrient deficient wastewaters.

It was found that aerobic strategies combined with multiple nutrient limitations produced greater quantities of polyhydroxyalkanoates (PHAs) than strategies relying on oxygen limitation (either microaerophilic or anaerobic/aerobic). This was true both for a synthetic wastewater composed of acetic and propionic acid, and also for a nutrient deficient industrial wastewater. PHA/substrate yields were shown to be comparable to axenic systems for many operating strategies analyzed, and it was found that PHA composition could be affected by process operational conditions. The molecular weight and melting point of the PHA produced were found to be in a desirable range with respect to material properties, which have not been well studied in the previous literature for mixed cultures (Salehizadeh and Van Loodsrecht, 2004). The effects of process staging, multiple treatment cycles, and inocula source were also addressed.     

Removal of dissolved copper(II) and zinc(II) by aerobic granular sludge.

This study investigated the adsorption kinetics of dissolved copper(II) and zinc(II) by aerobic granular sludge. Two series of batch experiments were conducted at different initial copper(II), zinc(II) concentrations (Co) and initial granule concentrations (Xo). Results showed that the biosorption kinetics of individual copper(II) and zinc(II) by aerobic granules were closely related to Co and Xo. The maximum biosorption capacity of individual copper(II) and zinc(II) by aerobic granules was 246.1 mg g(-1) and 180 mg g(-1), respectively. In order to theoretically interpret the results obtained, two kinetic models previously developed for biosorption were employed and compared in this study. It was found that the model proposed by Liu et al. (2003) could fit the experimental data very well, but the second-order model failed to fit the data in some cases. It appears that aerobic granules would be potential biosorbent with high efficiency for the removal of dissolved copper(II) and zinc(II) from wastewater.     

Characteristics of granular sludge in a single upflow sludge blanket reactor treating high levels of nitrate and simple organic compounds.

Simultaneous denitrification and methanogenesis were accomplished in a single upflow sludge blanket (USB) reactor. More than 99% and 95% of nitrate and chemical oxygen demand (COD) removal rates were obtained at a loading of 600 mg NO3-N/L x d and 3,300 mg COD/L x d, respectively. The specific denitrification rate (SDR) increased as COD/NO3-N ratios decreased. Maximum SDR with acetate could reach 1.05 g NO3-N/gVSS x d. Significant sludge flotation was observed at the top of the reactor due to the change of microbial composition and the formation of hollow granules. Granules became fluffy and buoyant due to the growth of denitrifiers. Microscopic examination showed that granules exhibited layered structure and they were mainly composed of Methanosarcina sp., Pseudomonas sp., and rod-shaped bacteria.