Mechanical properties and morphology of polylactide,linear low‐density polyethylene,and their blends

Melt blending of linear low density polyethylene (LLDPE) and polylactide (PLA) was performed in an extrusion mixer with post extrusion blown film attachment with and without compatibilizer‐grafted low density polyethylene maleic anhydride. The blend compositions were optimized for tensile properties as per ASTM D 882‐91. On the basis of this, LLDPE 80 [80 wt % LLDPE and 20 wt % poly(L ‐lactic acid) (PLLA)] and MA‐g‐low‐density polyethylene 80/4 (80 wt % LLDPE, 20 wt % PLLA, and 4 phr compatibilizer) were found to be an optimum composition. The blends were characterized according to their mechanical, thermal, and morphological behavior. Fourier transform infrared spectroscopy revealed that the presence of compatibilizer enhanced the blend compatibility to some extent. The morphological characteristics of the blends with and without compatibilizer were examined by scanning electron microscopy. The dispersion of PLLA in the LLDPE matrix increased with the addition of compatibilizer. This blend may be used for packaging applications. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Blends of high density polyethylene and poly(l‐lactic acid): Mechanical and thermal properties

The blends of high‐density polyethylene (HDPE) and poly(l ‐lactic acid) (PLLA) were prepared by melt blending method in an extrusion mixer with a postextrusion blown film attachment. The ratios of HDPE/PLLA blends were taken as 100/0, 95/5, 90/10, 85/15, and 80/20. The 80/20 blend was further compatibilized by adding maleic anhydride‐grafted polyethylene in different ratios (up to 8 wt%). Based on the mechanical properties of the films, the compositions HDPE80 (80% HDPE and 20% PLLA) and HD80C4 (80% HDPE, 20% PLLA, and 4% compatibilizer) were found to be optimum and considered for further analysis. The thermal properties of these selected blends were investigated by means of thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). TGA study revealed that the addition of the PLLA somewhat decreased the thermal stability of HDPE. DSC investigation showed that the blends were partially miscible only. X‐ray diffraction (XRD) analysis enlightened that the crystallinity of blends was slightly increased with addition of PLLA. Immiscibility of the two polymers was diminished in the presence of compatibilizer, as indicated by the scanning electron microscopy (SEM) of the blends. These partially biodegradable blends may be used for flexible packaging applications. POLYM. ENG. SCI., 54:2155–2160, 2014. © 2013 Society of Plastics Engineers     

Degradation behaviors of linear low‐density polyethylene and poly(L‐lactic acid) blends

In this study, the degradability of linear low‐density polyethylene (LLDPE) and poly(L ‐lactic acid) (PLLA) blend films under controlled composting conditions was investigated according to modified ASTM D 5338 (2003). Differential scanning calorimetry, X‐ray diffraction, and Fourier transform infrared spectroscopy were used to determine the thermal and morphological properties of the plastic films. LLDPE 80 (80 wt % LLDPE and 20 wt % PLLA) degraded faster than grafted low‐density polyethylene–maleic anhydride (M‐g‐L) 80/4 (80 wt % LLDPE, 20 wt % PLLA, and 4 phr compatibilizer) and pure LLDPE (LLDPE 100). The mechanical properties and weight changes were determined after composting. The tensile strength of LLDPE 100, LLDPE 80, and M‐g‐L 80/4 decreased by 20, 54, and 35%, respectively. The films, as a result of degradation, exhibited a decrease in their mass. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Dynamic rheological,morphology and mechanical properties of compatibilized LLDPE/EMA blends

Blends of linear low density polyethylene (LLDPE) and ethylene-co-methyl acrylate (EMA) having 60/40 composition was studied with and without compatibilizing agent. The compatibilizing agent used was maleic anhydride grafted linear low density polyethylene (LLDPE-g-MA). The LLDPE backbones of the compatibilizer are compatible with LLDPE blend component, whereas the maleic anhydride is affinated with carbonyl groups of EMA. The effectiveness of the compatibilizing agent was evaluated using different techniques like mechanical, thermal, scanning electron microscopy and rheological studies. Best compatibilization effect was found in the blend at a loading of 3 wt% of compatibilizer since at this level of compatibilizer complex viscosity, tensile strength, modulus, elongation at break, impact strength was found to be higher. The increase in the melt viscosity, storage modulus and thermal stability of the compatibilized blends indicated enhanced interactions between the discrete LLDPE and EMA phases induced by the functional compatibilizer.     

Toughening of polylactide by melt blending with linear low‐density polyethylene

Melt blending of polylactide and linear low‐density polyethylene (LLDPE) was performed in an effort to toughen polylactide. In addition, two model polylactide‐polyethylene (PLLA‐PE) block copolymers were investigated as compatibilizers. The LLDPE particle size and the impact resistance of binary and ternary blends were measured to determine the extent of compatibilization. For the amorphous polylactide (PLA), toughening was achieved only when a PLLA‐PE block copolymer was used as a compatibilizer. For the semicrystalline polylactide (PLLA), toughening was achieved in the absence of block copolymer. To decrease the variability in the impact resistance of the PLLA/LLDPE binary blend, as little as 0.5 wt % of a PLLA–;PE block copolymer was effective. The differences that were seen between the PLA and PLLA binary blends were investigated with adhesion testing. The semicrystalline PLLA did show significantly better adhesion to the LLDPE. We propose that tacticty effects on the entanglement molecular weight or miscibility of polylactide allow for the improved adhesion between the PLLA and LLDPE. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3757–3768, 2003     

Synthesis and properties of polyamide/LLDPE composites with compatibilizer used as hot melt adhesive

In this work, a new polyamide (PA155) was synthesized from higher purity dimer acid, sebacic acid, ethylenediamine, and piperazine, and the ternary blends were prepared by blending PA155 with LLDPE in the presence of the compatibilizer, maleic anhydride grafted linear low-density polyethylene (LLDPE-g-MAH). The weight ratio of PA155 to LLDPE of the samples was kept constant at 80/20 and the amount of LLDPE-g-MAH was varied at 0, 3, 6, 9, and 12 wt% over the total weight of the blend respectively. The scanning electron microscope and mechanical properties tests showed that the compatibility and the mechanical properties were improved with the increase in LLDPE-g-MAH content, and the blend containing 9.0 wt% LLDPE-g-MAH exhibits an optimal miscibility behavior and mechanical properties. The hot melt adhesives which were prepared from the ternary blends were assessed by 180°peel tests of Al/adhesive/polypropylene stack. The peeling strength for the sample containing 9.0 wt% compatibilizer (82.5 N/2.5 cm) is much more than that of the samples without compatibilizer (<20 N/2.5 cm).     

Barrier property by controlled laminar morphology of LLDPE/EVOH blends

Using the extrusion blown film process, we obtained linear low density polyethylene (LLDPE)/ethylenevinyl alcohol copolymer (EVOH) blends with an improved barrier property by generating a laminar structure of the dispersed phase in the matrix phase. This laminar morphology induced by drawing and blowing was found to result in a significant decrease in toluene permeability with only 10 wt% EVOH. Effects of compatibilizer content and processing parameters such as blending sequence, screw configuration, and stretch ratio on the toluene permeability and morphology of the blends were investigated. It was revealed that the optimum amount of compatibilizer, maleic anhydride grafted LLDPE, should be used to improve the barrier property of the LLDPE/EVOH blends with a well developed laminar structure. The blending sequence had a significant influence on the permeability of the blends. The blend films exhibited a more pronounced laminar structure when all blend components were simultaneously melt blended in a single screw extruder. In addition, the screw configuration designed to impart a low shear stress and the balanced stretching in the machine and transverse directions were more favorable processing conditions in obtaining high barrier blends.     

Morphology,mechanical and dynamic mechanical properties of recycled high density polyethylene and poly(vinyl alcohol) blends

Summary  Blends of post-consumer high density polyethylene (HDPEr) and poly(vinyl alcohol) (PVA) were prepared with maleic anhydride-grafted HDPEr (HDPEr-AM), as the compatibilizer, to evaluate the effectiveness of the PVA as a modifier for polyethylene and influence of PVA concentration on the blend properties. Films of polyethylene having biodegradable polymers could be a good solution for agricultural purpose since they can degrade more easily. The blends HDPEr/HDPEr-AM/PVA were investigated by physical tests, dynamic-mechanical analysis (DMA) and scanning electron microscopy (SEM). Thermal properties were measured by means of differential scanning calorimetry (DSC). The blend HDPEr/HDPEr-AM/PVA (50/10/40) with 10wt% of compatibilizer showed the highest tensile strength (28 MPa) compared to the blends (60/40) without compatibilizer (11 MPa). On the other hand, morphologic analysis showed synergism of the polymers in the blend HDPEr/HDPEr-AM/PVA (30/10/60), with 10wt% of compatibilizer. Overall, it was observed that the blend HDPEr/HDPEr-AM/PVA with composition of (70/10/20) showed the best properties for agricultural films processing application.     

Non-isothermal degradation kinetics of virgin linear low density polyethylene (LLDPE) and biodegradable polymer blends

The thermal degradation kinetics of several polymers, including biodegradable blends were investigated in non-isothermal thermogravimetry using several analytical methods. Virgin linear low density polyethylene (LLDPE) and LLDPE blends with polystarch-N (PSN), a prodegradant starch additive material used in 20 and 40 wt%., were investigated to determine the degradation behaviour of such materials in pyrolysis conditions. The results were compared to those obtained with virgin low (LDPE) and high density polyethylene (HDPE). An analytical solution model was also developed to assess the two degradation steps of the biodegradable blends which enabled the assessment of the apparent activation energy (E_a) of each material in the blend on its own based on the initial and final degradation temperatures. It was observed that the thermal behaviour and E_a value didn’t change significantly with the increase of biodegradable prodegradant, which shows that biodegradable blends can be treated with similar conditions regardless of the content of the biodegradable masterbatch present in the blend.     

Dynamic mechanical, thermal, physico-mechanical and morphological properties of LLDPE/EMA blends

The effect of blend composition on the morphology, dynamic mechanical properties, thermal and physico-mechanical properties of linear low density polyethylene (LLDPE)/ ethylene-co-methyl acrylate (EMA) blends were studied. The blend showed both dispersed and continuous phase morphology that depends on the blend composition. A co-continuous structure is formed for blends containing 50 wt% of EMA. Dynamic mechanical studies showed that flexibility of the blend enhanced with the expansion of the amorphous region as EMA content increased. However, two separate melting temperature peak observed in differential scanning calorimetry (DSC) analysis indicate that the blends are immiscible in crystalline region of the two polymers. X-ray diffraction (XRD) studies showed that crystallinity of blends decreases with increase in EMA content and negative deviation of tensile strength from the mixing rule indicates the poor interfacial adhesion between the two components. FTIR spectroscopy established the lack of chemical interaction between LLDPE and EMA, which support the SEM, DSC, DMA and XRD observations. Parallel-Voids model has been applied to characterize phase morphology of these blends.     

Thermostimulative shape memory effect of linear low‐density polyethylene/polypropylene (LLDPE/PP) blends compatibilized by crosslinked LLDPE/PP blend (LLDPE–PP)

A novel linear low‐density polyethylene (LLDPE)/polypropylene (PP) thermostimulative shape memory blends were prepared by melt blending with moderate crosslinked LLDPE/PP blend (LLDPE–PP) as compatibilizer. In this shape memory polymer (SMP) blends, dispersed PP acted as fixed phase whereas continuous LLDPE phase acted as reversible or switch phase. LLDPE–PP improved the compatibility of LLDPE/PP blends as shown in scanning electron microscopic photos. Dynamic mechanical analysis test showed that the melt strengths of the blends were enhanced with increasing LLDPE–PP content. A shape memory mechanism for this type of SMP system was then concluded. It was found that when the blend ratio of LLDPE/PP/LLDPE–PP was 87/13/6, the blend exhibited the best shape memory effect at stretch ratio of 80%, stretch rate of 25 mm/min, and recovery temperature of 135°C. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Linear low‐density polyethylene/poly(ethylene terephthalate) blends compatibilization prepared by an eccentric rotor extruder: A morphology,mechanical, thermal,and rheological study

In this study, various poly(ethylene terephthalate) (PET) and linear low‐density polyethylene (LLDPE) with maleic anhydride‐grafted LLDPE (LLDPE‐g‐MAH) compatibilizer were melt blended under an elongational flow. A novel extrusion device, eccentric rotor extruder (ERE), was developed to supply such flow during the process. Including morphology, mechanical properties, melting behavior, and rheological behavior were studied. The morphological study showed that the compatibility between LLDPE and PET was greatly improved with LLDPE loading up to 80 wt %. Mechanical tests indicated that LLDPE could toughen PET to some extent. Moreover, a comparison of samples prepared between ERE and conventional extruder was made and demonstrated the sample prepared by ERE can exhibit better mechanical properties. Differential scanning calorimetry results revealed that PET can promote the crystallinity of LLDPE. Rheological behavior indicated that the complex viscosity of the blends exhibited strong shear thinning phenomenon with increasing LLDPE content, particularly in high‐frequency range blend with the LLDPE weight ratio of 80 wt % was more sensitivity to shear rate than neat LLDPE. The G′‐G″ curves of the blends also revealed that the microstructure of the blends changed significantly with the addition of LLDPE which was consistent with the scanning electron micrographs that PET particles became smaller and distributed more uniform with increasing LLDPE content. Furthermore, the blends showed similar stress relaxation mechanism with adding LLDPE content from 60 to 100 wt %. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46489.     

Development of nanofibrous morphology in LDPE/LLDPE/PP blends and its effect on mechanical properties of blend films

Nanofibrous morphology has been observed in ternary blends of low density polyethylene (LDPE), linear low density polyethylene (LLDPE), and isotactic polypropylene (PP) when these were melt‐extruded via slit die followed by hot stretching. The morphology was dependent on the concentration of the component polymers in ternary blend LDPE/LLDPE/PP. The films were characterized by wide angle X‐ray diffraction (XRD), scanning electron microscopy (SEM), and testing of mechanical properties. The XRD patterns reveal that the β phase of PP is obtained in the as‐stretched nanofibrillar composites, whose concentration decreases with the increase of LLDPE concentration. The presence of PP nanofibrils shows significant nucleation ability for crystallization of LDPE/LLDPE blend. The SEM observations of etched samples show an isotropic blend of LDPE and LLDPE reinforced with more or less randomly distributed and well‐defined nanofibrils of PP, which were generated in situ. The tensile modulus and strength of LDPE/LLDPE/PP blends were significantly enhanced in the machine direction than in the transverse direction with increasing LLDPE concentration. The ultimate elongation increased with increasing LLDPE concentration, and there was a critical LLDPE concentration above which it increased considerably. There was a dramatic increase in the falling dart impact strength for films obtained by blow extrusion of these blends. These impressive mechanical properties of extruded samples can be explained on the basis of the formation of PP nanofibrils with high aspect ratio (at least 10), which imparted reinforcement to the LDPE/LLDPE blend. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Crystallization behaviour of isotactic polypropylene/linear low density polyethylene blends

Crystallization behaviour of isotactic polypropylene/linear low density polyethylene (iPP/LLDPE) blends has been investigated by optical microscopy and DSC. Crystallization of iPP depends upon blend composition and thermal history. When blended with LLDPE, the crystallization temperature of iPP, T_c, decreased slightly. Crystallinity did not change in the range 0-80wt% LLDPE; there were only slight changes in the crystalline structure, but LLDPE seemed to resist forming the β type of spherulites. Below 80 wt% of LLDPE, iPP was a continuous phase. The iPP spherulite growth rate was almost constant; however, overall crystallization decreased due to decreasing primary nuclei density.     

Effect of cross‐linked LLDPE/PP blend (LLDPE‐PP) as compatibilizer on morphology,crystallization behavior and mechanical property of LLDPE/PP blends

Moderate cross‐linked blend (LLDPE‐PP) of linear low‐density polyethylene (LLDPE) and polypropylene (PP) with benzoyl peroxide (BPO) were prepared by the reactive melt mixing in HAAKE mixer. Effect of LLDPE‐PP as compatibilizer on the morphology, crystallization behavior and mechanical properties of LLDPE/PP (87/13) blends were studied using scanning electron microscopy (SEM), polarized optical microscopy (POM), wide‐angle X‐ray diffraction (WAXD), differential scanning calorimetry (DSC) and mechanical testing machines. The results showed that LLDPE‐PP not only improved the interfacial adhesion between the LLDPE and PP but also acted as selective nucleating agent for crystal modification of PP. In the blends, the sizes of LLDPE and PP spherulites became smaller, and their melting enthalpies reduced in the presence of LLDPE‐PP. Furthermore, the mechanical properties of LLDPE/PP blends were improved with the addition of LLDPE‐PP, and when the concentration of LLDPE‐PP was 2 phr, the ternary blend had the best mechanical properties. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Processability and mechanical properties for binary blends of PP and LLDPE produced by metallocene catalyst

Processability at extrusion coating and mechanical properties of the films obtained are investigated by means of linear and nonlinear rheological measurements and tensile tests for blends of polypropylene (PP) and linear low‐density polyethylene (LLDPE). Both materials are produced by metallocene catalyst. The processability of PP is found to be improved by the addition of LLDPE; the blend shows low level of motor torque and head pressure in an extruder and small level of neck‐in as compared with pure PP. Further, the anisotropy of ultimate tensile strength, which is prominent for PP, is reduced by blending with LLDPE. As a result, the blend having 20 wt % of LLDPE shows appropriate properties in the molten state for extrusion coating and in the solid state as a film. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Studies on Mechanical and Thermal Properties of Ternary Blends of Polyethylenes Having Fixed Percentage of High-Density Polyethylene—II

Six film samples of varying compositions of low-density polyethylene (LDPE); (20–45 wt%) and linear low-density polyethylene (LLDPE); (25–45 wt%) having a fixed percentage of high-density polyethylene (HDPE) at 30 wt% have been extruded by melt blending in a single screw extruder (L/D ratio = 20:1) of uniform thickness of 2 mil. The tensile strength and elongation at break have been found to increase up to 40 wt% with LLDPE addition, starting from 25 wt% LLDPE, in the blends and then decreased. The blend sample containing 30 wt% LDPE, 40 wt% LLDPE, and 30 wt% HDPE (sample C-300) was found to be more thermally stable blend amongst all the prepared blends. In most of the blends, two exothermic peaks appeared that showed the formation of immiscible blend systems; this was further confirmed by scanning electron microscopic (SEM) analysis.     

Physical and mechanical properties of linear low‐density polyethylene/cycloolefin copolymer/layered silicate nanocomposite

Nanocomposites based on cyclic olefin copolymer/linear low density polyethylene blends (COC/LLDPE) with various contents of three different modified organoclays (20A, 10A, and I28E) compatibilized with polyethylene grafted maleic anhydride (PEgMA) were prepared by met mixing. The influence of content and type of organoclay and compatibilizer on nanocomposite morphology, thermal, and mechanical properties as well as on oxygen and water vapour barrier properties was determined. X‐ray diffraction (XRD) and transmission microscopy (TEM) were used to investigate the clay dispersion, which showed a strong dependence on compatibilizer and type of organoclay. An exfoliated–intercalated morphology was obtained for compatibilized samples of C20A and I28E organoclays at 5 wt%. A less intercalated structure was obtained for samples with C10A. The exfoliated–intercalated structure was influenced both by the compatibilizer and the increase on the nanocomposite viscosity due to the COC incorporation as was determined by Rheological measurements. Mechanical analysis gave an evidence of increasing stiffness after nanoclay was added into COC/LLDPE blend matrix observing higher Young modulus for the compatibilized samples. A notorious decrease of Oxygen and Water vapour permeation rate was observed for COC/LLDPE blend films nanocomposites only when using C20A and I28E clays. These results can be useful in the design of sustainable flexible films for the packaging requirements of specific types of food. POLYM. COMPOS., 37:3167–3174, 2016. © 2015 Society of Plastics Engineers     

Structural, morphological and mechanical characteristics of polyethylene, poly(lactic acid) and poly(ethylene-co-glycidyl methacrylate) blends

In this work, uncompatibilized and compatibilized blends of low density polyethylene (LDPE) and poly(lactic acid) (PLA) were subjected to several investigations: Fourier transform infrared (FTIR) spectroscopy, morphological analysis and mechanical testing (tensile, impact, microhardness). The copolymer (ethylene-co-glycidyl methacrylate) (EGMA) was used as compatibilizer. The percentages of PLA in LDPE/PLA samples ranged from 0 to 100 wt% while the EGMA was added to the blend 60/40 (LDPE/PLA) at concentrations of 2, 5, 7, 10, 15 and 20 parts per hundred (phr). FTIR analysis showed the absence of any interaction between LDPE and PLA, but after addition of compatibilizer, reactions between epoxy groups of EGMA and carboxylic or hydroxyl groups of PLA were confirmed. Tensile and impact tests revealed a loss of ductility of LDPE with the incorporation of PLA, except for the composition 80/20 (LDPE/PLA). However, the addition of 15 phr of EGMA led to the maximum increase in the elongation-at-break (about three times the value of uncompatibilized blend) and in the impact strength, but a marginal improvement was observed for tensile strength. SEM micrographs confirmed that the enhancement of mechanical properties is due to the improvement of the interfacial adhesion between different phases owing to the presence of EGMA. The microhardness values of the different blends (uncompatibilized or compatibilized) were in good agreement with the macroscopic mechanical properties (tensile and impact strengths).     

利用回收LDPE/PVDC复合薄膜制备共混材料的研究

以回收低密度聚乙烯/聚偏氯乙烯(LDPE/PVDC)复合薄膜为基体材料,低密度聚乙烯接枝丙烯酸(LDPE-g-AA)为相容剂,线型低密度聚乙烯(LLDPE)为改性剂,再加入液体钙-锌(Ca-Zn)热稳定剂,通过混合、挤出、注塑工艺制备共混材料。采用刚果红法分析了Ca-Zn稳定剂对复合薄膜中PVDC热稳定性能的影响,并对共混材料的力学性能、阻隔性能和微观形态进行了测试与分析。结果表明:加入1.2份Ca-Zn稳定剂后,共混材料的刚果红试纸起始变色时间和完全变色时间分别延长了67 s和354 s,起始变色温度和完全变色温度分别提高了8℃和11℃;含3%LDPE-g-AA的共混材料,PVDC嵌入LDPE材料中,相容性明显改善,其缺口冲击强度和断裂伸长率提高,吸油率下降;含20%LLDPE及3%LDPE-g-AA的共混材料,其拉伸强度为14.43 MPa、断裂伸长率为389.11%、缺口冲击强度为29.51 kJ/m2、吸油率为14.40%,力学性能和阻隔性能优良。