Mechanical properties and morphological changes of poly(lactic acid)/polycarbonate/poly(butylene adipate‐co‐terephthalate) blend through reactive processing

The mechanical properties and morphological changes of poly(lactic acid) (PLA), polycarbonate (PC), and poly(butylene adipate‐co‐terephthalate) (PBAT) polymer blends were investigated. Several types of blend samples were prepared by reactive processing (RP) with a twin‐screw extruder using dicumyl peroxide (DCP) as a radical initiator. Dynamic mechanical analyses (DMA) of binary polymer blends of PC/PBAT indicated that each component was miscible over a wide range of PC/PBAT mixing ratios. DMA of PLA/PBAT/PC ternary blends revealed that PBAT is miscible with PC even in the case of ternary blend system and the miscibility of PLA and PBAT can also be modified through RP. As a result, the tensile strain and impact strength of the ternary blends was increased considerably through RP, especially for PLA/PBAT/PC = 42/18/40 (wt/wt/wt) with DCP (0.3 phr). Scanning electron microscopy (SEM) analysis of the PLA/PBAT/PC blends revealed many small spherical island phases with a domain size of approximately 0.05–1 μm for RP, whereas it was approximately 10 μm without RP. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

A study on blends of liquid crystalline copolyesters with polycarbonate. III. Mechanical properties of compatibilized blends

Blends of liquid crystalline poly(oxybenzoate-co-oxynaphthalate) (Vectra A950) and polycarbonate (PC) were prepared by adding a compatibilizer to the two polymers in a melt-blending process. The compatibilizer was based on controlled transesterification between synthesized poly(oxybenzoate-co-terephthalate) (40/60) and PC. The compatibilizer exhibited birefringence, and its thermal property was analyzed by differential scanning calorimetry. The maximum increase in tensile modulus and tensile strength of these compatibilized Vectra blends were 24% and 54%, respectively, as compared with those of binary Vectra blend without compatibilizer resulting from an injection-molding process. The tensile properties of the compatibilized Vectra blends decreased once the concentration of the compatibilizer exceeded 2 phr. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 63: 1527–1533, 1997     

Block copolymer formation from the melt reaction between polycarbonate and poly(ethylene‐co‐butylene) diol

The block copolymer formation from the exchange reaction between polycarbonate (PC) and poly(ethylene‐co‐butylene) diol (POH) occurring during melt mixing was studied. The exchange reaction proceeded by the attack of active chain ends of hydroxyl‐terminated POH on the inner carbonate groups of PC. The reaction was accelerated in basic condition in the presence of a hindered amine. The formation of block copolymer was confirmed by ¹H–NMR analysis. The proceeding of the exchange reaction was analyzed with UV spectrometry by measuring the absorbance at 285 nm of the less‐reactive phenolic end group of PC oligomers produced. The reaction was terminated when the hydroxyl end groups of POH were completely consumed. It was found from the analyses by GPC and DSC that the exchange reaction between PC and POH takes place rather uniformly by random scission of the chain. The block copolymer obtained here will be employed as a compatibilizer of PC/polyolefin blends in a future study. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1725–1732, 2001     

Changes in the interfacial properties of PC/SAN blends with compatibilizer

Block copolymers of polycarbonate‐b‐poly(methyl methacrylate) (PC‐b‐PMMA) and tetramethyl poly(carbonate)‐b‐poly(methyl methacrylate) (TMPC‐b‐PMMA) were examined as compatibilizers for blends of polycarbonate (PC) with styrene‐co‐acrylonitrile (SAN) copolymer. To explore the effects of block copolymers on the compatibility of PC/SAN blends, the average diameter of the dispersed particles in the blend was measured with an image analyzer, and the interfacial properties of the blends were analyzed with an imbedded fiber retraction (IFR) technique and an asymmetric double cantilever beam fracture test. The average diameter of dispersed particles and interfacial tension of the PC/SAN blends were reduced by adding compatibilizer to the PC/SAN blends. Fracture toughness of the blends was also improved by enhancing interfacial adhesion with compatibilizer. TMPC‐b‐PMMA copolymer was more effective than PC‐b‐PMMA copolymer as a compatibilizer for the PC/SAN blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2649–2656, 2003     

Effects of tetramethylpolycarbonate‐block‐poly(styrene‐co‐acrylonitrile) copolymers containing various amounts of acrylonitrile on the interfacial properties of polycarbonate and poly(styrene‐co‐acrylonitrile) blends

Tetramethylpolycarbonate‐block‐poly(styrene‐co‐acrylonitrile) (TMPC‐block‐SAN) block copolymers containing various amounts of acrylonitrile (AN) were examined as compatibilizers for blends of polycarbonate (PC) with poly(styrene‐co‐acrylonitrile) (SAN) copolymers. To explore the effects of block copolymers on the compatibility of PC/SAN blends, the average diameter of the dispersed particles in the blend was measured with an image analyzer, and the interfacial properties of the blends were analyzed with an imbedded fibre retraction technique and an asymmetric double‐cantilever beam fracture test. Reduction in the average diameter of dispersed particles and effective improvement in the interfacial properties was observed by adding TMPC‐block‐SAN copolymers as compatibilizer of PC/SAN blend. TMPC‐block‐SAN copolymer was effective as a compatibilizer when the difference in the AN content of SAN copolymer and that of SAN block in TMPC‐block‐SAN copolymer was less than about 10 wt%. Copyright © 2004 Society of Chemical Industry     

Synergistic reinforcing of poly(lactic acid) by poly(butylene adipate-co-terephthalate) and alumina nanoparticles

Biodegradable poly(lactic acid) (PLA)/poly(butylene adipate-co-terephthalate) (PBAT) blends and PLA/PBAT/Al₂O₃ nanocomposites were fabricated via solution blending. The influence of PBAT and Al₂O₃ content on the thermal stability, flexural properties, impact strength, and morphology of both the PLA/PBAT blends and the PLA/PBAT/Al₂O₃ nanocomposites were investigated. The impact strength of the PLA/PBAT/Al₂O₃ nanocomposites containing 5 wt% PBAT increased from 4.3 to 5.2 kJ/m² when the Al₂O₃ content increased from 0 to 1 wt%. This represents a 62% increase compared to the impact strength of pristine PLA and a 20% increase compared to the impact strength of PLA/PBAT blends containing 5 wt% PBAT. Scanning electron microscopy imaging revealed that the Al₂O₃ nanoparticles in the PLA/PBAT/Al₂O₃ nanocomposites function as a compatibilizer to improve the interfacial interaction between the PBAT and the PLA matrix.     

Formulation and characterization of compatibilized poly(lactic acid)‐based blends and their nanocomposites with silver‐loaded kaolinite

Biodegradable polymer nanocomposites have been developed in this study as materials for use in the packaging of moisture‐sensitive products. Poly(lactic acid) (PLA) was the main component of the nanocomposites with poly(butylene adipate‐co‐terephthalate) (PBAT) as flexibility enhancer. Tetrabutyl titanate was also added as a compatibilizer to enhance the interfacial affinity between PLA and PBAT by inducing the formation of some PLA/PBAT via transesterification during the melt blending process, thereby improving the mechanical properties of the blends. Silver‐loaded kaolinite synthesized via chemical reduction was also incorporated into the compatibilized blends for further property improvement. Herein, we report a novel biodegradable quaternary nanocomposite system with intercalated‐exfoliated clay dispersion that was uniquely achieved by increasing the interlamellar space between kaolinite layers through silver nanoparticle insertion. The resultant nanocomposites containing as little as 4 phr modified clay reduced the elongation at break from 213.0 ± 5.85% to 53.8 ± 1.81%, enhanced thermal stability (initial decomposition temperature increased from 378 °C to 399 °C) and exhibited a water vapor permeability reduction of 41.85%. On the basis of these properties, the developed nanocomposites are considered to be promising candidates for use in bio‐packaging applications to replace non‐biodegradable and petro‐based plastics. © 2014 Society of Chemical Industry     

Synthesis and characterization of biodegradable aliphatic–aromatic nanocomposites fabricated using maleic acid‐grafted poly[(butylene adipate)‐co‐terephthalate] and organically modified layered zinc phenylphosphonate

A new series of biodegradable aliphatic–aromatic nanocomposites containing maleic acid‐grafted poly[(butylene adipate)‐co‐terephthalate] (g‐PBAT) and organically modified layered zinc phenylphosphonate (m‐PPZn) were successfully synthesized through transesterification and polycondensation processes with covalent linkages between the polymeric and inorganic materials. Fourier transform infrared and ¹³C NMR spectra demonstrate the successful grafting of maleic acid to PBAT. The morphology of g‐PBAT/m‐PPZn nanocomposites was investigated using wide‐angle X‐ray diffraction and transmission electron microscopy. Results showed that the stacking layers of m‐PPZn were distributed and intercalated into the g‐PBAT polymer matrix. The incorporation of m‐PPZn into the g‐PBAT matrix significantly enhanced the storage modulus at ?70 °C as compared to that of neat g‐PBAT. A reduction in thermal stability was observed for all g‐PBAT/m‐PPZn systems, which is probably due to the lower thermal stability of m‐PPZn. The biodegradation of neat g‐PBAT copolymers and g‐PBAT/m‐PPZn nanocomposites was investigated using lipase from Pseudomonas sp. The degradation rates of neat g‐PBAT copolymers decrease in the order g‐PBAT‐80 > g‐PBAT‐50 > g‐PBAT‐20. The faster degradation rate of g‐PBAT‐80 is a result of the higher content of adipate acid units and the chain flexibility of the polymer backbone. Furthermore, the weight loss increases as the loading of m‐PPZn increases, indicating that the presence of m‐PPZn improves the degradation of the g‐PBAT copolymers. This result might be accounted for by the lower degree of crystallinity for g‐PBAT/m‐PPZn nanocomposites. © 2019 Society of Chemical Industry     

Studies on morphology and thermomechanical performance of ABS/PC/organoclay hybrids

In the present research, poly(acrylonitrile‐butadiene‐styrene)/polycarbonate (ABS/PC) blends were prepared in a twin screw extruder. An attempt to reinforce and promote compatibility of the above systems was made by the incorporation of organically modified montmorillonite (OMMT, Cloisite 30B), as well as by the addition of compatibilizer (ABS grafted with maleic anhydride, ABS‐g‐MAH), and the effect of those treatments on the morphology, thermal transitions, rheological, and mechanical properties of the above blends was evaluated. The addition of compatibilizer in ABS/PC blends does not significantly affect the glass transition temperature (T_g) of SAN and PC phases, whereas the incorporation of Cloisite 30B decreases slightly the T_g values of SAN and, more significantly, that of PC in compatibilized and uncompatibilized blends. The T_g of PB phase remains almost unaffected in all the examined systems. The obtained results suggest partial dissolution of the polymeric components of the blend and, therefore, a modified Fox equation was used to assess the amount of PC dissolved in the SAN phase of ABS and vice versa.Reinforcing with OMMT enhances the miscibility of ABS and PC phases in ABS/PC blends and gives the best performance in terms of tensile strength, modulus of elasticity, and storage modulus, especially in 50/50 (w/w) ABS/PC blends. The addition of ABS‐g‐MAH compatibilizer, despite the improvement of intercalation process in organoclay/ABS/PC nanocomposites, did not seem to have any substantial effect on the mechanical properties of the examined blends. POLYM. COMPOS., 35:1395–1407, 2014. © 2013 Society of Plastics Engineers     

The phase behavior and the Flory-Huggins interaction parameter of blends containing amorphous poly(resorcinol phthalate-block-carbonate), poly(bisphenol-A carbonate) and poly(ethylene terephthalate)

The phase behavior of the blends of poly(ethylene terephthalate) (PET) and poly(Resorcinol Phthalate-block-Carbonate) (RPC) and the blends of PET and poly(Bisphenol-A Carbonate) (PC) was investigated by dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), and transmission electron microscopy (TEM). Blends of high molecular weight PET and RPC copolymer with 20 mol% resorcinol phthalate (RPC20) showed two glass transition temperatures in DMA and DSC but the cold crystallization rate of PET phase was substantially lowered as compared to neat PET, indicating partial miscibility at all compositions. The RPC20 with M_w = 31,500 g/mol formed miscible blends with PET when PET has weight-average molecular weight <9500 g/mol. The Flory-Huggins interaction parameter between PET and RPC20 was calculated to be 0.029 ± 0.003 by using the Flory-Huggins equation at critical composition and molecular weight. PC with M_w = 30,000 g/mol formed miscible blends with PET only when PET had molecular weight <2800 g/mol, indicating PC/PET blends were much less miscible than RPC20/PET blends. Group contribution methods agreed well with the experimental results obtained both in the present study and a previous study [1], predicting that the addition of a resorcinol phthalate block to a PC backbone should increase the miscibility of PC and PET.     

Morphology control of polyester-polyolefin blends by transesterification during processing operations in the presence of dibutyltin oxide

PE and PBT are known to be incompatible polymers. A grafted copolymer PBT-EVA has been generated as a compatibilizer in situ during the processing operation by redistributive transesterification between PBT and EVA in the presence of dibutyl tin oxide (DBTO). This copolymer has been isolated by selective extractions from PBT/EVA/DBTO (49.5/49.5/1% in weight) blend after processing in the melt. It has been evidenced by a ¹H-NMR study. This copolymer presents all the resonances of PBT and EVA sequences and some others that have been assigned specificaly to grafting. To achieve these assignments, a model compound obtained by transesterification of EVA with methyl benzoate has been used. When the melt conditions enable synthesis of the grafted copolymer PBT-EVA in situ during processing operations, important changes in the morphology of PE/PBT/EVA/DBTO blends are observed. SEM analysis shows a decrease of PBT particle size and a good adhesion between the PBT and PE phase. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65: 2457–2469, 1997     

Miscibility and transesterification in ternary blends of poly(ethylene naphthalate)/poly(pentamethylene terephthalate)/poly(ether imide)

Miscibility and morphology of poly(ethylene 2,6‐naphthalate)/poly(pentamethylene terephthalate)/poly(ether imide) (PEN/PPT/PEI) blends were studied by differential scanning calorimetry (DSC), optical microscopy (OM), proton nuclear magnetic resonance imaging (¹H‐NMR), and wide‐angle X‐ray diffraction (WAXD). OM and DSC results from ternary blends revealed the immiscibility of PEN/PPT/PEI blends, but ternary blends of all compositions were phase‐homogeneous following heat treatment at 300°C for over 60 min. Annealing samples at 300°C yielded an amorphous blend with a clear and single T_g at the final state. Experimental data from ¹H‐NMR revealed that PEN/PPT copolymers (ENPT) were formed by the so‐called transesterification. The effect of transesterification on glass transition and crystallization was discussed in detail. The sequence structures of the copolyester were identified by triad analysis, which showed that the mean sequence lengths became shorter and the randomness increased with heating time. The results reveal that a random copolymer improved the miscibility of the ternary blends, in which, the length of the homo segments in the polymer chain decreased and the crystal formation was disturbed because of the irregularity of the structure, as the exchange reaction proceeded. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3840–3849, 2006     

In situ compatibilization of maleated thermoplastic starch/polyester melt‐blends by reactive extrusion

This article concerns the utilization of maleated thermoplastic starch (MTPS) in the reactive extrusion melt‐blending with poly(butylene adipate‐co‐terephthalate) (PBAT) in blown film applications. First, MTPS was prepared from cornstarch with glycerol (plasticizer) and maleic anhydride (MA; esterification agent). MTPS was then melt‐blended with PBAT in a subsequent downstream extrusion operation. The effects of both polyester and MA contents were studied on the physicochemical parameters of melt‐blends. For high polyester fractions (>60 wt%), PBAT‐g‐MTPS graft copolymers were obtained through transesterification reactions. They were promoted by the MA‐derived acidic moieties grafted onto the starch backbone as shown by selective Soxhlet extraction experiments and FTIR analyses. At lower polyester content, no significant reaction occurred more likely due to an inversion in the phase morphology between both components. Tensile properties of PBAT‐g‐MTPS graft copolymer containing 70 wt% polyester were much higher as the TPS/PBAT melt‐blend modified with MA. This can be explained by a finer morphology of the dispersed phase in the continuous PBAT matrix, and an increased interfacial area for the grafting reaction as attested by morphological studies. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers.     

Miscibility of block copolymers of poly(ε‐caprolactone) and poly(ethylene glycol) with poly(3‐hydroxybutyrate) as well as the compatibilizing effect of these copolymers in blends of poly(ε‐caprolactone) and poly(3‐hydroxybutyrate)

Atactic poly(3‐hydroxybutyrate) (a‐PHB) and block copolymers of poly(ethylene glycol) (PEG) with poly(ε‐caprolactone) (PCL‐b‐PEG) were synthesized through anionic polymerization and coordination polymerization, respectively. As demonstrated by differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis (DMTA) measurements, both chemosynthesized a‐PHB and biosynthesized isotactic PHB (i‐PHB) are miscible with the PEG segment phase of PCL‐b‐PEGs. However, there is no evidence showing miscibility between both PHBs and the PCL segment phase of the copolymer even though PCL has been block‐copolymerized with PEG. Based on these results, PCL‐b‐PEG was added, as a compatibilizer, to both the PCL/a‐PHB blends and the PCL i‐PHB blends. The blend films were obtained through the evaporation of chloroform solutions of mixed components. Excitingly, the improvement in mechanical properties of PCL/PHB blends was achieved as anticipated initially upon the addition of PCL‐b‐PEG. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2600–2608, 2001     

Blends of polyamide 6, polycarbonate,and poly(propylene oxide). II. Reactive compatibilization–thermal degradation relationships

The thermal degradation of some blends of polyamide 6/polycarbonate (PA6/PC) and polyamide 6/polycarbonate/poly(propylene oxide) (PA6/PC/PPO) were investigated. The copolymer formed during the mixing of polyamide 6 and polycarbonate, at 240°C, for 30 min, increases the thermal stability of PA6/PC and of PA6/PC/PPO blends. This increase in the thermal stability occurs due to the plasticizing effect of PPO, which increases the mobility of the molecules of PA6 and PC, and consequently increases the probability of the reaction between the —NH₂ and —O—CO—O groups of polyamide 6 and polycarbonate, respectively. The ternary blends with PPO (5–10% w/w) have lower thermal stability than PA6/PC blends. This is due to the decrease of miscibility between these polymers and the rise of the diluting effect. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 2556–2562, 2001     

Effects of AN-contents and shear flow on the miscibility of PC/SAN blends

The miscibility of polycarbonate (PC) with styrene-co-acrylonitrile random copolymer (SAN) has been systematically investigated as functions of acrylonitrile content and shear flow. Various AN-contents ranged from 11 to 74 wt% and different simple shear flow values up to 90 s⁻¹ have been used to explore the effect of both material and proceeding parameters on the miscibility of PC and SAN blends. The finest phase dispersion of the SAN particles was observed at AN=25 wt% for PC/SAN=70/30 blends under the same processing condition using scanning electron microscope (SEM). The obtained morphologies indicated that PC and SAN could form a partial miscibility blend and the maximum miscibility occurred at AN=25 wt%. This observation was supported by considering the shifts in the glass processes of the two rich phases of the blend using the dynamical mechanical analysis (DMA) measurements. The optimum interaction of the two components at AN=25 wt% calculated from ellipsometric technique was found to be the only responsible parameter for the high miscibility of the blend. The viscoelastic properties of the pure polymer components were found to play a minor role in the obtained morphologies. The effect of simple shear flow on the morphology of PC/SAN-25=70/30 blend has been also investigated using a special shear apparatus of parallel plate geometry. It has been found that the dispersed phase of SAN was elongated and broken-up in the direction of flow with weaker contrast at high shear rates. The shear rate was found to enhance the miscibility of SAN (dispersed phase) in the PC matrix to a great extent as seen in the weak contrast of the two phases observed by transmission electron microscope (TEM).     

Increasing the compatibility of poly(l‐lactide)/poly(para‐dioxanone) blends through the addition of poly(para‐dioxanone‐co‐l‐lactide)

To modify the mechanical properties of a poly(l ‐lactide) (PLLA)/poly(para‐dioxanone) (PPDO) 85/15 blend, poly(para‐dioxanone‐co‐l ‐lactide) (PDOLLA) was used as a compatibilizer. The 85/15 PLLA/PPDO blends containing 1–5 wt % of the random copolymer PDOLLA were prepared by solution coprecipitation. Then, the thermal, morphological, and mechanical properties of the blends with different contents of PDOLLA were studied via differential scanning calorimetry (DSC), scanning electron microscopy (SEM), and tensile testing, respectively. The DSC result revealed that the addition of PDOLLA into the blends only slightly changed the thermal properties by inhibiting the crystallization degree of the poly(l ‐lactide) in the polymer blends. The SEM photos indicated that the addition of 3 wt % PDOLLA into the blend was ideal for making the interface between the PLLA and PPDO phases unclear. The tensile testing result demonstrated that the mechanical properties of the blends containing 3 wt % PDOLLA were much improved with a tensile strength of 48 MPa and a breaking elongation of 214%. Therefore, we concluded that the morphological and mechanical properties of the PLLA/PPDO 85/15 blends could be tailored by the addition of the PDOLLA as a compatibilizer and that the blend containing a proper content of PDOLLA had the potential to be used as a medical implant material. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41323.     

Macromolecular design of novel sulfur‐containing copolyesters with promising mechanical properties

The miscibility of poly(butylene succinate) (PBS)/poly(butylene thiodiglycolate) (PBTDG) blends was investigated by DSC technique. PBS and PBTDG were completely immiscible in as blended‐state, as evidenced by the presence of two T_gs at ?34 and ?48°C, respectively. The miscibility changes upon mixing at elevated temperature: the original two phases merged into a single one because of transesterification reactions. Poly(butylene succinate/thiodiglycolate) block copolymers, prepared by reactive blending of the parent homopolymers, were studied to investigate the effects of transesterification reactions on the molecular structure and solid‐state properties. ¹³C‐NMR analysis evidenced the formation of copolymers whose degree of randomness increased with mixing time. Thermal characterization results showed that all the samples were semicrystalline, with a soft rubbery amorphous phase and a rigid crystal phase whose amount decreased by introducing BTDG units into the PBS chain (20 ≤ χ_c ≤ 41). Lastly, the mechanical properties were found strictly related to crystallinity degree (χ_c), the random copolymer, exhibiting the lowest elastic modulus (E = 61 MPa) and the highest deformation at break (ε_b (%) = 713). © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Bio‐based diblock copolymers prepared from poly(lactic acid) and natural rubber

New bio‐based diblock copolymers were synthesized from poly(lactic acid) (PLA) and natural rubber (NR). NR polymer chains were modified to obtain hydroxyl telechelic natural rubber oligomers (HTNR). Condensation polymerization between PLA and HTNR was performed at 110°C during 24 or 48 h. The molecular weight of PLA and HTNR and the molar ratio PLA : HTNR were varied. The new ester linkage in the diblock copolymers was determined by ¹H‐NMR. The molecular weight of the diblock copolymers determined from SEC agreed with that expected from calculation. The thermal behavior and degradation temperature were determined by DSC and TGA, respectively. The diblock copolymers were used as a toughening agent of PLA and as a compatibilizer of the PLA/NR blend. PLA blended with the diblock copolymer showed higher impact strength, which was comparable to the one of a PLA/NR blend. The former blend showed smaller dispersed particles as showed by SEM images, indicating the increase in miscibility in the blend due to the PLA block. The compatibilization was effective in the blends containing ～10 wt % of rubber. At a higher rubber content (>10 wt %), coalescence of the NR and diblock copolymer was responsible of the larger rubber diameter in the blends, which causes a decrease of the impact strength. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41426.     

Morphological,thermal, and mechanical properties of polypropylene/polycarbonate blend

This work deals with the effect of compatibilizer on the morphological, thermal, rheological, and mechanical properties of polypropylene/polycarbonate (PP/ PC) blends. The blends, containing between 0 to 30 vol % of polycarbonate and a compatibilizer, were prepared by means of a twin-screw extruder. The compatibilizer was produced by grafting glycidyl methacrylate (GMA) onto polypropylene in the molten state. Blend morphologies were controlled by adding PP-g-GMA as compatibilizer during melt processing, thus changing dispersion and interfacial adhesion of the polycarbonate phase. With PP-g-GMA, volume fractions increased from 2.5 to 20, and much finer dispersions of discrete polycarbonate phase with average domain sizes decreased from 35 to 3 μm were obtained. The WAXD spectra showed that the crystal structure of neat PP was different from that in blends. The DSC results suggested that the degree of crystallization of PP in blends decreased as PC content and compatibilizer increased. The mechanical properties significantly changed after addition of PP-g-GMA. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 63: 1857–1863, 1997