Matched glass-to-Kovar seals in N2 and Ar atmospheres

The oxidation of Kovar alloy was investigated, the wetting and spreading behavior of hard and soft glasses on Kovar alloy were studed by using the sessile drop method, and the quality and the seal strength of glass-Kovar seals were tested. The experimental results indicated that the preoxidation of Kovar alloy for approximately 10 min at 700℃ in air resulted in excellent adherence in glass-Kovar seals. The wetting and spreading behavior of glass on preoxidized Kovar alloy were superior to that on nonoxidized Kovar alloy. The wetting ability of ASF110 glass, at 950℃ and 980℃ in Ar and N2 atmospheres, was significantly superior to that of ASF200R and ASF700 glasses. The seal quality of the glass-preoxidized Kovar seal was superior to that of the glass-nonoxidized Kovar seal. The shear strength of the ASFll0 glass-preoxidized Kovar seal, which was prepared at 980℃ for 20 min in an Ar atmosphere, was approximately 3.9 MPa.     

Low temperature sintering and dielectric properties of Ca-Ba-Al-B-Si-O glass/Al2O3 composites for LTCC applications

The effects of various SiO2 contents on both the microstructures and properties of Ca-Ba- A1-B-Si-O glass/Al2O3 cotrtposites were investigated by FTIR, DSC, XRD and SEM. The experimental results show that increasing SiO2 content in the glass leads to the increase of [SIO4] units, increases the continuity of glass network, and decreases the trend to crystallization of composites. The shrinkage of samples rises rapid around the glass softening temperature and the final shrinkage of samples decreases with increasing SiO2 content in the glass. Borosilicate glass/Al2O3 composites with 60wt% SiO2 sintered at 875 ℃ for 15 min show better properties： a bulk density of 3.10 g,cm-3, a porosity of 0.23 %, a er value of 7.55 and a tan 8 value of 0.00053 （measured at 10 MHz） and a well matching with Ag electrodes.     

Preparation of CaO-Al2O3-SiO2 system glass from molten blast furnace slag

To use the potential heat of molten blast furnace slag completely, a CaO-Al2O3-SiO2 system glass （MSG） was prepared from the molten industrial slag. The corresponding method proposed in this study utilized both slag and its potential heat, improving the production rate and avoiding the environmental pollution. Using appropriate techniques, an MSG with uniform color and superior performances was produced. Based on the experimental results and phase diagram, the chemical composition of MSG by mass is obtained as follows：CaO 27%-33%, SiO2 42%-51%, Al2O3 11%-14%, MgO 6%-8%, and Na2O＋K2O 1%-4%. Thermodynamic processes of MSG preparation were analyzed, and the phases and microstructures of MSG were investigated by X-ray diffraction （XRD） and scanning electron microscopy （SEM）. The results show that alkali metal oxides serve as the fluxes, calcium oxide serves as the stabilizer, and alumina reinforces the Si-O network. XRD and SEM analyses show that, the prepared MSG displays the glass-feature patterns, the melting process is more complete, and the melt viscosity is lowered with an increase in calcium oxide content;however, a continuous increase in slag content induces the crystalli-zation of glass, leading to the formation of glass subphase. The optimum content of molten slag in MSG is 67.37wt%. With respect to bend-ing strength and acid/alkali resistance, the performance of MSG is better than that of ordinary marble.     

Effects of various fillers on sintering,microstructures and properties of Ca-Ba-Al-B-Si-O glass/ceramic composites简

Low-temperature sintering and properties of LTCC （low temperature co-fired ceramics） materials based on CaO-BaO-Al2O3-B2O3-SiO2 glass and various fillers such as Al2O3, silica glass, christobalite, AlN, ZrO2, MgO-SiO2, TiO2 were investigated. The results show that densification, crystallization, microstructures and dielectric properties of the composites are found to strongly depend on the type of filler. The densification process of glass/ceramic composites with various fillers is mainly from 600 ℃ to 925 ℃, and the initial compacting temperature of samples is 600 ℃. The initial rapid densification of samples starts at its glass softening temperature. LTCC compositions containing Al2O3, silica glass, AlN and MgO-SiO2 fillers start to have the crystallization peaks at 890, 903, 869 and 844 ℃, respectively. The crystallization peaks are believed as correlated to the crystallization of CaAl2SiO8, β-SiO2, Ca2Al2SiO7 and β-SiO2. The composite ceramic with Al2O3, silica glass and TiO2 ceramic have a better dense structure and better smooth fracture surface. Sample for Al2O3 has the lowest dielectric loss tanδ value of 0.00091, whereas the sample for MgO.SiO, has the highest dielectric loss tanδ value of 0.02576. The sample for TiO2 has the highest dielectric constant value of 14.46, whereas the sample for AIN has the lowest dielectric constant value of 4.61.     

Effect of Fe2O3/SiO2 ratio on maghemite-silica particulate nanocomposites

Abstract： Maghemite-silica particulate nanocomposites were prepared by modified 2-step sol-gel process. Superparamagnetic maghemite nanoparticles were successfully produced using Massart＇s procedure. Nanocomposites consisting of synthesized maghemite nanoparticles and silica were produced by dispersing the as-synthesized maghemite nanoparticles into the silica particulate form. The system was then heated at 140 ℃for 3 d. A variety of mass ratios of Fe2O3/SiO2 was investigated. Moreover, no surfactant or other unnecessary precursor was involved. The nanocomposites were characterized using XRD, BET and AGM. The XRD diffraction patterns show the reflection corresponding to maghemite nanoparticles and a visible wide band at 20 from 20° to 35° which are the characteristics of the amorphous phase of the silica gel. The patterns also exhibit the presence of only maghemite and SiO2 amorphous phase, which indicates that there is no chemical reaction between the silica particulate gel and maghemite nanoparticles to form other compounds. The calculated crystallite size for encapsulated maghemite nanoparticles is smaller than the as-synthesized maghemite nanoparticles indicating the dissolution of the nanoparticles. Very high surface area is attained for the produced nanocomposites （360-390 m^2/g）. This enhances the sensitivity and the reactivity of the nanocomposites. The shapes of the magnetization curves for nanocomposites are very similar to the as-synthesized maghemite nanoparticles. Superparamagnetic behaviour is exhibited by all samples, indicating that the size of the maghemite nanoparticles is always within the nanometre range. The increase in iron content gives rise to a small particle growth.     

Morphological evolution of tunnel tips for aluminum foils during DC etching

The morphologies of tunnel tips in different stages for aluminum foils during DC etching in 1.5 mol/L HC1 solution at 90℃ were observed by field emission scanning electron microscopy （FE-SEM）. A novel model was proposed to describe the morphological evolution of tunnel tips throughout the growth processes. In the pit nucleation stage, the pits vary from the hemispherical to half-cubic shapes due to the activation of pit tips from the center to the edge. During the tunnel growth stage, the pits dissolve toward the depth direction and develop into the tunnels, and their tips remain flat. In the tip passivation stage, as the passivation of tunnel tips speeds up from the edge to the center＇s the tunnel tips change from flat shapes to three-dimensional protrusions. The mechanism may be attributed to the order of activation or passivation on the tunnel tips changed in different stages.     

Interfacial intermetallic compound growth and shear strength of low-silver SnAgCuBiNi//Cu lead-free solder joints

The growth rule of the interfacial intermetallic compound （IMC） and the degradation of shear strength of Sn-0.SAg-0.5Cu-2.0Bi-0.05Ni （SACBN）/Cu solder joints were investigated in comparison with Sn-3.0Ag-0.5Cu （SAC305）/ Cu solder joints aging at 373, 403, and 438 K. The results show that （Cul-x,Nix）6Sn5 phase forms between the SACBN solder and Cu substrate during soldering. The interracial IMC thickens constantly with the aging time increasing, and the higher the aging temperature, the faster the IMC layer grows. Compared with the SAC305/Cu couple, the SACBN/Cu couple exhibits a lower layer growth coefficient. The activation energies of IMC growth for SACBN/Cu and SAC305/Cu couples are 111.70 and 82.35 kJ/mol, respectively. In general, the shear strength of aged solder joints declines continuously. However, SACBN/Cu solder joints exhibit a better shear strength than SAC305/Cu solder joints.     

Biodesulfurization of vanadium-bearing titanomagnetite concentrates and pH control of bioleaching solution

Vanadium-bearing titanomagnetite concentrates were desulfurized with Acidithiobacillus ferrooxidans （A. ferrooxidans）. The sulfur content of the concentrates was reduced from 0.69wt% to 0.14wt% after bioleaching for 15 d with a 10% pulp density at 30℃. Maintaining a stable pH value during biodesulfurization was critical because of high acid consumption, resulting from a combination of nonoxidative and oxidative dissolution of pyrrhotite in acid solution. It is discovered that the citric acid-disodium hydrogen phosphate buffer of pH 2.0 can control the solution pH value smoothly in the optimal range of 2.0-3.0 for A. ferrooxidans growth. Using the buffer in the volume fraction range of 5.0%-15.0% stimulates A. ferooxidans growth and improves the biodesulfurization efficiency. Compared with the buffer-free control case, the maximum increase of biodesulfurization rate is 29.7% using a 10.0vol% buffer. Bioleaching provides an alternative process for desulfurization of vanadium-bearing titanomagnetite ores.     

Thermodynamics and kinetics of alumina extraction from fly ash using an ammonium hydrogen sulfate roasting method

A novel method was developed for extracting alumina （Al2O3） from fly ash using an ammonium hydrogen sulfate （NH4HSO4） roasting process, and the thermodynamics and kinetics of this method were investigated. The thermodynamic results were verified experi-mentally. Thermodynamic calculations show that mullite present in the fly ash can react with NH4HSO4 in the 298-723 K range. Process op-timization reveals that the extraction rate can reach up to 90.95% when the fly ash reacts with NH4HSO4 at a 1：8 mole ratio of Al2O3/NH4HSO4 at 673 K for 60 min. Kinetic analysis indicates that the NH4HSO4 roasting process follows the shrinking unreacted core model, and inner diffusion through the product layer is the rate-controlling step. The activation energy is calculated to be 16.627 kJ/mol;and the kinetic equation can be expressed as 1-（2/3）α-（1-α）2/3=0.0374t exp[-16627/（RT）], whereαis the extraction rate and t is the roasting temperature.     

A practical robust nonlinear controller for maglev levitation system

In order to explore the precise dynamic response of the maglev train and verify the validity of proposed controller, a maglev guideway-electromagnet-air spring-cabin coupled model is developed in the first step. Based on the coupled model, the stresses of the modules are analyzed, and it is pointed out that the inherent nonlinearity, the inner coupling, misalignments between the sensors and actuators, and external disturbances are the main issues that should be considered for the maglev engineering. Furthermore, a feedback linearization controller based on the mathematical model of a maglev module is derived, in which the nonlinearity, coupling and misalignments are taken into account. Then, to attenuate the effect of external disturbances, a disturbance observer is proposed and the dynamics of the estimation error is analyzed using the input-to-state stability theory. It shows that the error is negligible under a low-frequency disturbance. However, at the high-frequency range, the error is unacceptable and the disturbances can not be compensated in time, which lead to over designed fluctuations of levitation gap, even a clash between the upper surface of electromagnet and lower surface of guideway. To solve this problem, a novel nonlinear acceleration feedback is put forward to enhancing the attenuation ability of fast varying disturbances. Finally, numerical comparisons show that the proposed controller outperforms the traditional feedback linearization controller and maintains good robustness under disturbances.     

Recent developments on applications of sequential loop closing and diagonal dominance control schemes to industrial multivariable system

With a focus on an industrial multivariable system, two subsystems including the flow and the level outputs are analysed and controlled, which have applicability in both real and academic environments. In such a case, at first, each subsystem is distinctively represented by its model, since the outcomes point out that the chosen models have the same behavior as corresponding ones. Then, the industrial multivariable system and its presentation are achieved in line with the integration of these subsystems, since the interaction between them can not actually be ignored. To analyze the interaction presented, the Gershgorin bands need to be acquired, where the results are used to modify the system parameters to appropriate values. Subsequently, in the view of modeling results, the control concept in two different techniques including sequential loop closing control （SLCC） scheme and diagonal dominance control （DDC） schemes is proposed to implement on the system through the Profibus network, as long as the OPC （OLE for process control） server is utilized to communicate between the control schemes presented and the multivariable system. The real test scenarios are carried out and the corresponding outcomes in their present forms are acquired. In the same way, the proposed control schemes results are compared with each other, where the real consequences verify the validity of them in the field of the presented industrial multivariable system control.     

Microstructure and electrical properties of La2O3-doped ZnO-based varistor thin films by sol-gel process简

Microstructure and electrical properties of La2O3-doped ZnO-Bi2O3 thin films prepared by sol-gel process have been investigated. X-ray diffraction shows that most diffraction peaks of ZnO are equal, and the crystals of ZnO grow well. Scanning electron microscopy and atomic force microscopy results indicate that the samples have a good structure and lower surface roughness. The nonlinear V-I characteristics of the films show that La2O3 develops the electrical properties largely and the best doped content is 0.3% lanthanum ion, with the leakage current of 0.25 mA, the threshold field of 150 V/mm and the nonlinear coefficient of 4.0 in detail.     

Microstructural and mechanical properties of A1-4.5wt% Cu rein- forced with alumina nanoparticles by stir casting method

The microstructure and mechanical properties of A1-4.5wt% Cu Mloy reinforced with different volume fractions （1.5vo1%, 3vo1%, and 5vo1%） of alumina nanoparticles, fabricated using stir casting method, were investigated. CMculated amounts of alumina nanoparticles （about ~50 nm in size） were ball-milled with aluminum powders in a planetary ball mill for 5 h, and then the packets of milled powders were incorporated into molten Al-4.5wt% Cu alloy. Microstructural studies of the nanocomposites reveal a uniform distribution of alumina nanoparticles in the A1-4.5wt% Cu matrix. The results indicate an outstanding improvement in compression strength and hardness due to the effect of nanoparticle addition. The aging behavior of the composite is also evaluated, indicating that the addition of alumina nanoparticles can accelerate the aging process of the Mloy, resulting in higher peak hardness values.     

Preparation and visible-light photocatalytic property of nanostructu- red Fe-doped TiO2 from titanium containing electric furnace molten slag

Nanostructured Fe-doped titanium dioxide was synthesized from titanium containing electric furnace molten slag （TCEFMS） by using an alkali fusion, followed by a hydrolyzation-acidolysis-cMcination route. The effects of Mkali/slag mass ratio, calcinating temperature, calcinating time, and water/slag mass ratio on the extraction efficiency and purity of products were systematically studied in this paper. It is indicated that the best extraction efficiency of nanostructured Fe- doped titanium dioxide is 99.35%, when the molten slag is calcinated at 700℃ for 1 h with the mass ratio of alkali/molten slag of 1.5：1. The influence of alkali/slag mass ratio on the photocatalytic activity of final products was evaluated by the photodegradation of methyl blue under visible light irradiation. A maximum photodegradation efficiency of 88.12% over 30 min was achieved under the optimum conditions.     

Use of ionic liquid in leaching process of brass wastes for copper and zinc recovery

Brass ash from the industrial brass manufacturer in Turkey was leached using the solutions of ionic liquid （IL） 1-butyl-3-methyl-imi-dazolium hydrogen sulfate （[bmim]HSO4） at ambient pressure in the presence of hydrogen peroxide （H2O2） and potassium peroxymonosulfate （oxone） as the oxidants. Parameters affecting leaching efficiency, such as dissolution time, IL concentration, and oxidizing agent addition, were investigated. The results show that [bmim]HSO4 is an efficient IL for the brass ash leaching, providing the dissolution efficiencies of 99%for Zn and 24.82%for Cu at a concentration of 50vol%[bmim]HSO4 in the aqueous solution without any oxidant. However, more than 99%of zinc and 82%of copper are leached by the addition of 50vol%H2O2 to the [bmim]HSO4 solution. Nevertheless, the oxone does not show the promising oxidant behavior in leaching using [bmim]HSO4.     

Corrosion behavior of ferritic stainless steel with 15wt% chromium for the automobile exhaust system

The effect of chloride ion concentration, pH value, and grain size on the pitting corrosion resistance of a new ferritic stainless steel with 15wt% Cr was investigated using the anodic polarization method. The semiconducting properties of passive films with different chloride ion concentrations were performed using capacitance measurement and Mott-Schottky analysis methods. The aging precipitation and intergranular corrosion behavior were evaluated at 400- 900℃. It is found that the pitting potential decreases when the grain size increases. With the increase in chloride ion concentration, the doping density and the flat-bland potential increase but the thickness of the space charge layer decreases. The pitting corrosion resistance increases rapidly with the decrease in pH value. Precipitants is identified as Nb（C,N） and NbC, rather than Cr-carbide. The intergranular corrosion is attributed to the synergistic effects of Nb（C,N） and NbC precipitates and Cr segregation adjacent to the precipitates.     

Mineralogy and carbothermal reduction behaviour of vanadium-bearing titaniferous magnetite ore in Eastern India

Vanadium-beaxing titaniferous magnetite bands hosted by Precambrian gabbro-norite-anorthositic rocks or their metamorphic equivalents were discovered in some parts of Eastern Indian Shield, containing 48%-49% Fe （total）, 10%-25% TiO2, and 0.3%-2.20% V2O5 by mass. Mineralogical and petrological study, composition, and characterization of the vanadium-bearing titaniferous magnetite ore were carried out by scanning electron microscopy-energy dispersive X-ray （SEM-EDX）, wave length X-ray florescence （WDXRF）, inductively coupled plasma-atomic emission spectroscopy （ICP-AES）, X-ray diffraction （XRD）, etc. Chemical beneficiation for valuable metals, such as Fe, Ti, andV, was performed by reduction roasting. The direct and indirect reduction were investigated by mixing the lump ore with solid activated charcoal in a closed reactor and purging the reducing gas mixture in standard reducibility index apparatus at different temperatures and time intervals. The reduction roasting parameters were optimized. Finally, the reduced samples were crushed and upgraded by magnetic separation. The results show that, the maximum mass fractions of magnetic and nonmagnetic parts achieved axe 69.36% and 30.64%, respectively, which contain 10.6% TiO2 and 0.84% V205 in the magnetic part and 36.5% TiO2 and 0.22% V205 in the nonmagnetic part.     

Dynamic response of cylindrical cavity to anti-plane impact load by using analytical approach简

The transient response of an unlimited cylindrical cavity buried in the infinite elastic soil subjected to an anti-plane impact load along the cavern axis direction was studied. Using Laplace transform combining with contour integral of the Laplace inverse transform specifically, the general analytical expressions of the soil displacement and stress are obtained in the time domain, respectively. And the numerical solutions of the problem computed by analytical expressions are presented. In the time domain, the dynamic responses of the infinite elastic soil are analyzed, and the calculation results are compared with those from numerical inversion proposed by Durbin and the static results. One observes good agreement between analytical and numerical inversion results, lending the further support to the method presented. Finally, some valuable shear wave propagation laws are gained： the displacement of the soil remains zero before the wave arrival, and after the shear wave arrival, the stress and the displacement at this point increase abruptly, then reduce and tend to the static value gradually at last. The wave attenuates along the radial, therefore the farther the wave is from the source, the smaller the stress and the displacement are, and the stress and the displacement are just functions of the radial distance from the axis.     

Martensitic transformation and magnetic properties of aged Ni-Fe-Ga-Ti shape memory alloy

This article reports the effect of ageing on the microstructure, martensitic transformation, magnetic properties, and mechanical properties of Ni51FelsGa27Ti4 shape memory alloy. There are five specimens of this alloy aged at 573 up to 973 K for 3 h per each. This range of ageing temperature greatly affects the microstructure of the alloy. As the ageing temperature increased from 573 up to 973 K, the microstructure of Ni51FelsGa27Ti4 alloy gradually changed from the entirely martensitic matrix at 573 K to the fully austenitic microstructure at 973 K. The volume fraction of precipi- tated Ni3Ti particles increased with the ageing temperature increasing from 573 to 773 K. Further increasing the ageing temperature to 973 K decreased the content of Ni3Ti in the microstructure. The martensitic transformation tempera- ture was decreased steadily by increasing the ageing temperature. The magnetization saturation, remnant magnetization, and coercivity increased with the ageing temperature increasing up to 773 K. A further increase in ageing temperature decreased these raagnetic properties. Moreover, the hardness values were gradually increased at first by increasing the ageing temperature to 773 K, and then dramatically decreased to the lowest value at 973 K.     

Numerical evaluation of buckling behavior in space structure considering geometrical parameters with joint rigidity简

The buckling behavior of single layer space structure is very sensitive. The joint rigidity, moreover, is one of the main factors of stability which may determine the entire failure behavior. Thus, the reasonable stiffness of joint system, which is neither total pin assumption nor perfect fix condition, is very important to apply to the real single layer space one. Therefore, the purpose of this work was to investigate the buckling behavior of single layer space structure, using the development of the upgraded stiffness matrix for the joint rigidity. To derive tangential stiffness matrix, a displacement function was assumed using translational and rotational displacement at the node. The geometrical nonlinear analysis was simulated not only with perfect model but also with imperfect one. As a result, the one and two free nodal numerical models were investigated using derived stiffness matrix. It was figured out that the buckling load increases in proportion to joint rigidity with rise-span ratio. The stability of numerical model is very sensitive with the initial imperfection, responding of bifurcation in the structure.