QP980-DP980异种先进高强钢激光焊接头微观组织及力学性能

采用光纤激光焊实现了异种汽车用先进高强钢QP980与DP980的拼焊连接,对异种焊接接头的微观组织、硬度分布进行了观察和测试,对焊接接头的拉伸性能进行了测试,对断口形貌进行了观察和分析。结果表明,焊缝区域的组织全为马氏体组织,且硬度最高(535 HV);两侧焊接热影响区均可分为完全相变区、不完全相变区和回火区三个区域。两侧热影响区中的完全相变区由于冷却速度快全部为马氏体组织,硬度提高;不完全相变区部分形成马氏体,成为马氏体和铁素体的混合区,回火区由于回火马氏体的出现使其硬度下降。QP980侧的回火区由回火马氏体、铁素体和残余奥氏体组成;DP980侧的回火区由回火马氏体和铁素体组成。接头拉伸断裂发生在DP980侧热影响区,抗拉强度达到DP980母材的98．9%,断后伸长率约为DP980母材的70．9%,断裂模式为韧性断裂。     

LD10CS铝合金焊接接头断裂韧性及其微观组织分析

本文采用表面裂纹法测试了LD10CS 氩弧焊、氦弧焊及不同工艺的四种焊接接头的断裂韧性。结果表明,焊缝、半熔化区的断裂韧性值最低。热影响区也有不同程度的下降,其变化规律是与焊接工艺,特别是与热输入量有很大关系。用金相、断口形貌分析方法进行了初步探讨。焊缝区是典型的铸造组织,失去了变形铝合金热处理强化的特点。半熔化区是沿晶界发生低熔点共晶物熔化然后凝固的区域。该两区不可避免地会有一些焊接缺陷,因此韧性值最低。热影响区相当于进行了不同程度的退火,所以韧性值也引起了不同程度的降低。     

高速列车TC4钛合金焊接构架强度及寿命评估

采用电子束焊和氩弧焊方法制备的TC4钛合金接头,在4种温度条件下,测试了其焊缝、热影响区及母材的断裂韧性,并结合断口形貌、硬度分布及微观组织对比分析了断裂韧性测试结果. 结果表明,TC4钛合金TIG焊接头焊缝及热影响区的断裂韧性优于钛合金母材,CTOD值随温度下降而降低;相较之下,EBW焊接头焊缝断裂韧性值较母材更低,热影响区断裂韧性与母材较接近,温度变化对其CTOD值无显著影响. 钛合金TIG焊接头焊缝区域具有较低硬度值,其网篮状α相和较低比例的马氏体分布是其断裂韧性较高的根本原因;而钛合金EBW焊接头焊缝中针状马氏体的分布导致其局部硬度较高,并降低了断裂韧性.     

异种钢焊接接头熔合区中的“富奥氏体带”

用Cr30Ni10型焊条焊接中高碳珠光体异种钢接头时发现,该接头的熔合线焊缝侧附近存在着一条“富奥氏体带”。其组织特征是,在奥氏体基体上分布着不连续的马氏体和铁素体组织。本文就“富奥氏体带”的作用、产生条件、形成机制以及对接头抗裂性和韧性的影响作了分析探讨。试验证明,该“富奥氏体带”的研究对异种钢接头熔合区冷裂纹机制的探讨及焊接生产有一定的指导意义。     

工程机械用800MPa低合金高强度钢焊接热影响区断裂韧性评价

随着工程机械的大型化,需要采用800MPa低合金高强度钢结构。为了保证焊接接头具有良好的韧性,必须合理控制焊接热作用,避免焊接接头脆化。本研究采用热模拟试件,研究了焊接冷却时间及加热温度对800MPa低合金高强度钢焊接热影响区(HAZ)断裂韧性的影响及其显微组织特征。发现在t8/5为18s时,HAZ具有最好的断裂韧性。随着t8/5的增加,奥氏体晶粒逐渐长大,马氏体的体积分数逐渐降低,粒状贝氏体的数量不断增加,断裂韧性逐渐下降。t8/5大于45s,LT方向试件出现脆性失稳现象。焊接接头各区的韧性分布是,过热区的断裂韧性最好,两相区的断裂韧性最差,粗晶区的韧性优于细晶区。影响HAZ韧性的主要因素是贝氏体的形态和分布。研究结果为制定合理的焊接工艺和大型工程机械的断裂安全评定奠定基础。     

Selection of filler wire for and effect of auto tempering on the mechanical properties of dissimilar metal joint between 403 and 304L(N) stainless steels

Weldability of the dissimilar weld joint between austenitic 304L(N) stainless steel (SS) and martensitic 403 SS made by gas tungsten arc welding process using ERNiCr-3 filler metal has been studied. For this study, 12 mm thick plates of these two materials were joined using a K-type weld groove joint, with the straight edge on the 403 SS side buttered using ERNiCr-3 filler wire. Two types of weld joints were prepared—one using as-buttered 403 SS and the other one with buttered and post-weld heat-treated 403 SS plate. The joint made with the as-buttered 403 SS plate exhibits good bend ductility and toughness on the heat-affected zone (HAZ) of the 403 SS side and it is comparable with that of the buttered and post-weld heat-treated 403SS weld joint properties. Thus, buttering of the 403 SS plate enabled dissimilar welding with the 304L(N) SS plate without any post-weld heat treatment because of auto tempering of the martensite present in the 403 SS HAZ formed due to weld thermal cycle.     

STUDY OF THE MICROSTRUCTURE AND PROPERTIES OF SIMULATED HEAT AFFECTED ZONE IN LASER WELDING OF ULCB 600 STEEL

1.IntroductionbeerbeamweldingilasbeenwidelyusedasanimportantprocessinsheetsteelstrUcture.WiththedevelOPmentofhighpowerlaseranditsincreasingsuccessfalaPPlicationsinindustry,itisbecomingObViousthatthatlaserweldingwillalsohaveanimportantimpactonthemediumandheaVysectionindusalintheneaxfutUre.Theleadingindustryforinboducinghighpowerlaserweldingistheshipbuilding['j.ULCBanisalatelydevelopedsteelinWuhanSteelwithultra--lowcarboncontentanddondnativendcrostructureOfbainite,whichwillbewidelyusedinsh…     

TiAl/Ti60电子束焊接接头组织及性能

对 TiAl/Ti60 异种材料进行电子束焊接,研究了其接头成形特点、焊缝组织、热影响区组织及接头力学性能.结果表明,TiAl/Ti60 电子束焊接时,接头的主要缺陷是存在宏观横向裂纹.焊缝组织快速冷却时主要形成的马氏体组织为针片状的α2 相,Ti60侧热影响区为针状α' 相,TiAl 侧热影响区为马氏体形貌.接头焊缝区硬度值较大,且熔合线两侧的硬度分布梯度较大.TiAl/Ti60 常规电子束焊接接头,接头的抗拉强度最大可达到 175.4 MPa,接头强度相对较低.拉伸断裂发生在 TiAl 侧熔合线附近,断裂为脆性断裂,断裂特征为穿晶断裂.

Abstract：

Electron beam welding experiments of TiAl/Ti60dissimilar joints were carried out. Microstructure and mechanical properties were studied. The results show that major defect in TiAl/Ti60 joint during electron beam welding is transverse crack. Weld zone is characterized by acicular α2 plates, HAZ near to Ti60 by acicular α' phase, and HAZ near to TiAl by martensite. Hardness in weld zone is relatively higher, as well as the hardness gradient along fusion line. Fracture during stretching occurs in the region near fusion line. Fracture mode is brittle fracture, which is characterized by transgranular fracture.     

Cr5Mo钢管及其焊接接头长期服役后的组织性能与剩余寿命

本文研究了炼油厂铂重整装置临氢系统Cr5Mo耐热钢管及其焊接接头长期服役后的显微组织、力学性能和剩余寿命。试验结果表明,母材的组织和性能变化较小,估计还可继续使用10万小时。焊接热影响区的过热区已由马氏体转变为回火屈氏体,熔合线焊缝侧的类马氏体也已发生了回火,并在熔合线附近出现了增碳层。焊接接头的室温和高温瞬时强度高于母材,但其塑性韧性均较低,是裂纹萌生和扩展的薄弱部位,需加强运行监督。