Polyamide-12 layered silicate nanocomposites by melt blending

Polyamide-12/tetrasilisic fluoromica (PA12-ME100) and polyamide-12/quaternary tallow ammonium chloride modified fluoromica nanocomposites (PA12-MAE) were prepared by melt compounding. The nanocomposite morphology and clay dispersion were investigated using wide angle X-ray diffraction (XRD), scanning electron microscopy (SEM), SEM-energy dispersive X-ray analysis (SEM-EDX), transmission electron miscroscopy (TEM), high resolution transmission electron microscopy (HRTEM) and atomic force microscopy (AFM). A predominantly intercalated morphology was observed for PA12-ME100, and a very high degree of exfoliation for PA12-MAE. HRTEM showed that the polymer crystallites lie perpendicular to the clay surface. The tensile and flexural properties of the PA12-MAE nanocomposite were significantly enhanced compared to neat polyamide-12, even with the addition of only 4 wt% nanoclay. Furthermore, the elongation at break (%) increased from 180% for polyamide-12 up to >500% for the PA12-MAE nanocomposite. In situ measurement of the heat generated in the test specimens during uniaxial tensile deformation using infra-red thermal imaging showed that the temperature of the dumbbell samples increased from room temperature (23 °C) to as high as 70 °C regardless of the strain rate used. This is considerably above the glass transition temperature (T_g) of PA12-MAE (30 °C), as measured by dynamic mechanical thermal analysis (DMTA). The mechanism of deformation is partially explained in terms of microvoid formation. The shear viscosity of the PA12-MAE nanocomposite determined by dual capillary rheometry was lower than both neat polyamide-12 and PA12-ME100. The reduction in shear viscosity of the nanocomposites was shown, from gel permeation chromatography (GPC) studies, not to originate from polymer degradation during melt blending. The coefficient of thermal expansion, decomposition temperature, and melting and crystallisation temperatures and relative crystalline content of the nanocomposite materials were measured by thermo-mechanical analysis (TMA), thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) respectively—properties which can be related to polymer nanoclay interactions.     

High performance epoxy‐layered silicate nanocomposites

High performance epoxy‐layered silicate nanocomposites based on tetra‐glycidyl4,4'‐diamino‐dipheny1 methane (TGDDM) resin cured with 4,4'‐diaminodipheny1 sulfone (DDS) have been successfully synthesized. Fluorohectorites modified by means of interlayer cation exchange of sodium cations for protonated dihydro‐imidazolines and octadecylamine were used. Fluorohectorite exchanged with 1‐methy12‐norsteary1‐3‐stearinoacid‐amidoethy1‐dihydro‐imidazolinium ions was immiscible with the epoxy matrix. In contrast, fluorohectorites exchanged with hydroxyethy1‐dihydro‐imidazolinium (HEODI) and riciny1‐dihydro‐imidazolinium ions (RDI) favored the formation of a nanocomposite structure. This is most likely due to the presence of ‐OH groups in their molecular structure, which has a catalytic effect on the polymerization occurring between the silicate layers. The diffusion of epoxy and curing agent molecules between the silicate layers is also promoted. Microscopy observations revealed that the dispersion of the silicate aggregates on a microscale was proportional to the degree of separation of the silicate layers on a nanoscale. Decreased apparent glass transition temperature was observed in all the nanocomposites. Finally, mechanical property studies showed that epoxy‐layered silicate nanocomposite formation could simultaneously improve fracture toughness and Young's modulus, without adversely affecting tensile strength.     

Preparation of different dendritic‐layered silicate nanocomposites

Several dendrimer–clay nanocomposites have been prepared. Firstly, the dendrimer (DE₁)/clay nanocomposite was obtained via an in situ free radical polymerization of a double bond‐ended dendrimer (DE₁), derived from Behera's amine by using 2,2′‐azobisisobutyronitrile (AIBN), as initiator, and Cloisite 30 B, as nanofiller. Further free radical in situ copolymerization processes were conducted between DE₁, methyl methacrylate (MMA), and styrene (St). Two other dendrimer/clay nanocomposites were prepared by the reaction of second generation (G₂)–36‐acid dendrimer (DE₂) and N,N′,N′,N′‐tetrakis[2‐hydroxy‐1,1‐bis(hydroxylmethyl) ethyl]‐α,α,ω,ω‐alkane‐tetracarboxamide [6]‐10‐[6] Arborols (DE₃) with montmorillonite clay (MMT). POLYM. ENG. SCI., 53:2166–2174, 2013. © 2013 Society of Plastics Engineers     

Synthesis and characterization of resol‐layered silicate nanocomposites

Resol‐layered silicate nanocomposites were synthesized by intercalative polymerization of phenol and formaldehyde using layered clays such as an aminoacid‐modified montmorillonite (MMT) and a commercial modified MMT (Cloisite 30B). The composites were prepared by a sequential process in which one of the reactives of the phenolic resin was reacted with the organosilicate and subsequently cured with triethylamine. The nanocomposites were studied by means of X‐ray diffraction, atomic force microscopy, and thermogravimetric analysis. Results show a strong clay composition dependence on the intercalation state. The composite of resol with 2 wt % aminoacid‐modified MMT content has the best dispersion of clay layers. Thermal stability of nanocomposites was slightly increased in comparison with the neat resol. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Phase separation of impact‐modified PVC/PMMA blends under melt‐blending conditions

Poly (vinyl chlride)/Poly (methyl methacrylate) (PVC/PMMA) blends were prepared by melt blending at 160°C and 190°C over an entire composition range. The miscibility of the blends was characterized by dynamic mechanical thermal analysis, transmission electron microscopy, and light transmittance testing. The blends prepared at 160°C were homogeneous on our observed scale, while the blends prepared at 190°C clearly showed phase separation. The stress‐strain behaviors of the blends prepared at 160°C were investigated. The results showed that the toughness of the blends could be improved by an increase of PVC content, resulting effectively in a removal of intrinsic strain softening, a decrease in yield stress, and an increase in strain hardening. Furthermore, a core‐shell structured modifier was introduced into the PVC/PMMA blends, and the impact property of the blends was studied. The results showed that the addition of rubber particles could improve the toughness of the two series of blends. However, the blends prepared at 190°C had higher impact strengths than those prepared at 160°C, a result which may be attributed to phase separation. J. VINYL ADDIT. TECHNOL., 19:11–17, 2013. © 2013 Society of Plastics Engineers     

Structure‐property relationships in copolyester elastomer‐layered silicate nanocomposites

While the field of polymer–clay nanocomposites is reaching maturity, some parts of the studied systems still present researchers with possibilities for the improvement of material properties. This study entails the understanding of the relationships in copolyester elastomer/organically modified layered silicate nanocomposite and the structure–property relationships within the system of the nanocomposite. A series of these nanocomposites was prepared via twin‐screw extrusion melt compounding. The experiments included the following three types of synthetic organosilicates: high aspect ratio Somasif (ME100) fluoromica and two lower aspect ratio Laponite synthetic hectorites, (WXFN) and (WXFP). These organosilicates were modified with quaternary octadecyltrimethylammonium bromide (ODTMA) and were used to prepare the nanocomposites. The nanocomposite structure on a micro‐ and nanometre scales was evaluated by two techniques, such as X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The mechanical properties of the nanocomposites were examined to determine the impact aspect ratio of the nanofiller and wt % loading have on performance. The addition of the 2 wt % high aspect ratio of ME100‐ODTMA, in particular, showed statistically improved tensile strength, tear resistance, creep resistance, and water vapor permeation barrier enhancement. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41742.     

Characterization of PET nanocomposites produced by different melt‐based production methods

Poly(ethylene terephthalate) (PET) based nanocomposites containing 3 wt % of different nanoparticles (MontMorilloniTe–MMT; titanium dioxide–TiO₂; and silica dioxide–SiO₂) were prepared via two independent procedures: mechanical mixing with subsequent direct injection molding (DIM) and mechanical mixing, followed by extrusion blending and injection molding (EIM). The contributions of nanofillers with respect to pure PET were evaluated. The incorporation of nanofillers reduces the intrinsic viscosity of the polymer matrix when processed by DIM and EIM. SAXS results showed that: MMT layers were intercalated for both processing procedures, but slightly higher for EIM; a better dispersion with smaller agglomerates size is achieved for TiO₂ and SiO₂ nanoparticles for EIM than for DIM. According to the results of DSC analysis, all fillers behave as nucleating agents for PET except SiO₂ that acts as inhibitor in case of DIM procedure. The mechanical behavior was assessed in tensile testing. The mechanical test revealed that the addition of nanoparticles have a slight influence on the elastic modulus and yield stress, but a drastic negative influence on the deformation capabilities of the moldings. The measured optical properties of the moldings gloss and haze are also strongly affected by the presence of nanoparticles. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

Preparation of dendritic adamantane‐based polymers/layered silicate nanocomposites

An adamantane‐based atom transfer radical initiator (Adm‐Br) was prepared by the treatment of 1‐[[N‐[2‐Hydroxy‐l,l‐bis(hydroxymethyl)ethyl]amino]carbonyl]adamantane with bromopropionyl bromide. The resulting initiator was subsequently used in the atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) to form (Adm‐p‐MMA), which was successfully used, as a macroinitiator, in further ATRP reactions with 3‐O‐methacryloyl‐1,2 5,6‐di‐O‐isopropylidene‐α‐d ‐glucofuranose (gly), a glycomonomer, to afford the Adm‐p‐MMA‐b‐gly polymer. The new Adm‐p‐MMA‐b‐gly polymer subsequently was employed to form a nanocomposite with chitosan‐modified, Nanofil clay (NC). The resulting Adm‐p‐MMA‐b‐gly/NC composite material was progressively hydrolyzed to regenerate the OH groups of the glucose units within the Adm‐p‐MMA‐b‐gly copolymer. The polymer/NC nanocomposites were characterized by X‐ray diffraction, thermal gravimetric analysis, differential scanning calorimetry, and transmission electron microscopy. POLYM. ENG. SCI., 54:2669–2675, 2014. © 2013 Society of Plastics Engineers     

High temperature ablation of highly filled polymer‐layered silicate nanocomposites

At instantaneous thermal shocks and high temperature conditions, using the charring ablative heat shields is more effective than the other heat protection methods. In recent years, low‐filled layered silicate polymeric nanocomposites were introduced as new class of ablative materials. In this work, highly filled ablative polymeric nanocomposite is prepared and its thermal stability and ablation mechanism is studied under high external heat flux. The thermal degradation kinetics during pyrolysis, the variation of thermophysical properties as a result of ablation process and mathematical modeling of ablation process are performed for highly filled ablative polymeric nanocomposite samples compared with those of their composite counterparts under oxyacetylene flame test. The results show that the ablation performance of highly filled polymeric nanocomposite is higher than that of the composite, and the mathematical model is adequately confirmed by the experimental data of the thermophysical and ablation properties of highly filled nanocomposites. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Intumescent flame retardant–montmorillonite synergism in polypropylene‐layered silicate nanocomposites

Polypropylene/clay nanocomposites have been prepared starting from pristine mont morillonite (MMT) and reactive compatibilizer hexadecyltrimethylammonium bromide (C16). The nanocomposite structure is evidenced by the X‐ray diffraction and high resolution electronic microscopy. Intumescent flame retardant has been added to polypropylene/clay hybrids. Their flammability behaviours have been evaluated using cone calorimetry. Synergy was observed between the nanocomposites and intumescent flame retardant. Copyright © 2003 Society of Chemical Industry     

Chemorheology of cyanate ester—organically layered silicate nanocomposites

The effect of nanoparticle addition on the flow and curing behavior of a phenolic triazine cyanate ester resin system has been studied using chemorheological, thermal and spectroscopic techniques. While the neat system exhibited Newtonian flow, the nanodispersed prepolymer exhibited pseudoplastic flow behavior, typical of polymeric fluids such as gels and pastes. Evolution of the morphology during curing has been found to be dependent on the rate of intergallery diffusion of the prepolymer and subsequent gelation and vitrification, as well as the intra and extragallery cure kinetics. Curing reactions of the cyanate ester nanocomposite system consisting of a di-functional phenol, a halogen cyanate and organically layered silicates were studied. Gel times were measured as a function of temperature by time sweeps on a controlled stress rheometer. Gelation and vitrification times and activation energies for the nanocomposite systems were lower than that of the neat resins, indicating a catalytic effect of the clays on the curing reaction. Curing kinetics experiments performed on DSC and FTIR confirmed this phenomenon. Based on above experiments, time-temperature-transformation diagrams for the different systems were constructed.     

Electrical and mechanical properties of acrylonitrile‐butadiene‐styrene/multiwall carbon nanotube nanocomposites prepared by melt‐blending

The electrical properties in polymer/carbon nanotube (CNT) nanocomposites are governed not only by the degree of dispersion but also to a greater extent on the aspect ratio of the CNTs in the final composites. Melt‐mixing of polymer and CNTs at high shear rate usually breaks the CNTS that lowers the aspect ratio of the nanotubes. Thus, homogeneous dispersion of CNTs while retaining the aspect ratio is a major challenge in melt‐mixing. Here, we demonstrate a novel method that involves melt‐blending of acrylonitrile‐butadiene‐styrene (ABS) and in situ polymerized polystyrene (PS)/multiwalled CNT (MWCNT) nanocomposites, to prepare electrically conducting ABS/MWCNT nanocomposites with very low CNT loading than reported. The rationale behind choosing PS/MWCNT as blending component was that ABS is reported to form miscible blend with the PS. Thus, (80/20 w/w) ABS/(PS/MWCNT) nanocomposites obtained by melt‐blending showed electrical conductivity value ≈1.27 × 10^?6 S cm^?1 at MWCNT loading close to 0.64 wt %, which is quite lower than previously reported value for ABS/MWCNT system prepared via solution blending. Scanning electron microscopy and differential scanning calorimetry analysis indicated the formation of homogenous and miscible blend of ABS and PS. The high temperature (100°C) storage modulus of ABS (1298 MPa) in the nanocomposites was increased to 1696 MPa in presence of 0.64 wt % of the MWCNT. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Dynamic and viscoelastic behavior of natural rubber/layered silicate nanocomposites obtained by melt blending

Vulcanized natural rubber/layered silicate (montmorillonite) nanocomposites prepared by melt blending with different contents of organoclay (0, 5, 10, 20 wt%) were investigated. The morphological characteristics of the materials were studied by transmission electron microscopy (TEM), wide angle X-ray diffraction, and dynamic mechanical thermal analysis (DMTA). X-ray spectra evidence some intercalation of the clay, while TEM results show a good dispersion of the clay and the occurrence of partial delamination. DMTA analysis with varying temperature shows that the peak of the loss modulus broadens by increasing the clay content within the material, though the peak temperature is scarcely affected. Mechanical reinforcement induced by the presence of the clay is evidenced by static tensile tests. At every clay content explored, dynamic experiments show a nonlinear behavior (Payne effect), which strongly increases with the amount of clay incorporated and is considerably more pronounced than in natural rubber filled with comparable amounts of conventional fillers. The viscoelastic behavior of the materials is investigated by recovery tests of low amplitude storage modulus, carried out after the application of a large strain perturbation, and by stress relaxation experiments. POLYM. ENG. SCI., 47:1650–1657, 2007. © 2007 Society of Plastics Engineers     

Effect of ionomer on clay dispersions in polypropylene‐layered silicate nanocomposites

In this study, polypropylene (PP)/clay nanocomposites containing different concentrations of ethylene‐methacrylic acid ionomer (i.e. Surlyn®) were prepared, and the effect of ionomer on clay dispersion was studied via WAXD, rheology, SEM, and TEM. The role of the ionomer in the nanocomposites was compared with that of maleic anhydride grafted PP (PP‐g‐MA), which has been widely used as a compatibilizer in making PP/clay nanocomposites. With an increase in the concentration of compatibilizer, the position of d₀₀₁ peak of OMMT shifted toward a lower angle for PP‐g‐MA system, while the position remained almost unchanged for Surlyn system, in which a larger interlayer spacing (d₀₀₁) was found with respect to the former. In rheology, the addition of the ionomer led to a gradual increase in both moduli and complex viscosity, and the nonterminal behavior at low frequency was observed in both systems. In addition, the ternary hybrid containing 20 wt % Surlyn achieved the largest enhancement in relative viscosity, which was more than that of the nanocomposite prepared from pure Surlyn or pure PP, presumably indicative of the existence of strong interaction between the components. Finally, SEM and TEM micrographs demonstrated that exfoliated structure was preferred for PP/Surlyn/OMMT hybrids, while intercalated morphology for PP/PP‐g‐MA/OMMT. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 4024–4034, 2007     

Intra‐ and extra‐gallery reactions in tri‐functional epoxy polymer layered silicate nanocomposites

Achieving a high degree of exfoliation in epoxy‐based polymer layered silicate (PLS) nanocomposites is crucial to their successful industrial application, but has hitherto proved elusive. In this work, a system is presented which shows significant promise in this respect. The isothermal cure of PLS nanocomposites based upon a tri‐functional epoxy resin (TGAP) has been studied by DSC, and displays two exothermic peaks. The first peak, very rapid, relates to a homopolymerization reaction within the intra‐gallery regions, while the second peak reflects the bulk crosslinking reaction. The occurrence of the intra‐gallery reaction before the bulk reaction enhances the degree of exfoliation in the cured nanocomposite. Furthermore, pre‐conditioning the resin/clay mixture before adding the curing agent and effecting the isothermal cure also allows a greater extent of intra‐gallery reaction to occur before the extra‐gallery epoxy‐amine reaction. Consequently, this system results in a high degree of exfoliation, as revealed by transmission electron microscopy. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Flame retardancy and char microstructure of nylon‐6/layered silicate nanocomposites

We investigated the effect of organically modified clay alone and in combination with zinc borate on the thermal/flammability behavior of nylon‐6 nanocomposites. Differential thermogravimetric analysis indicated that the peak decomposition temperature was not affected by the addition of clay, but the rate of weight loss decreased with increase in clay concentration. Nanocomposite films of approximately 0.5 mm thickness with 2.5 and 5 wt % clay burned for almost the same duration as neat nylon‐6 but with reduced dripping in horizontal flame test. The 10 wt % clay nanocomposite sample burned without any dripping and the flame spread rate was reduced by 25–30%. Zinc borate/clay containing nanocomposite developed into a very good intumescent system in cone calorimeter test, swelling about 10–13 mm height prior to ignition forming a cellular char structure. This was found to be an effective composition in reducing the heat release and mass loss rate of nylon‐6 by about 65% and at par with 10 wt % clay nanocomposite. Flame retardant behavior could be attributed to distinct char morphologies observed through scanning electron microscopy. Fourier transform infrared spectroscopy of the 10 wt % clay nanocomposite char showed the presence of amides, indicating possible residual polymer within the shielded char. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1540–1550, 2007     

Reduced copper diffusion in layered silicate/fluorinated polyimide (6FDA‐ODA) nanocomposites

The copper diffusion barrier properties of layered silicate/fluorinated polyimide nanocomposites were analyzed by transmission electron microscopy (TEM) and secondary ion mass spectrometry (SIMS). It was found that the particles of copper are effectively retarded from penetrating into the polyimide matrix by layered silicates. The diffusion coefficients of layered silicate/polyimide nanocomposites are lower than that of the pure polyimide. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1422–1425, 2004     

Assessing organo-clay dispersion in polymer layered silicate nanocomposites: A SAXS approach

A SAXS method for the quantitative assessment of the morphology of polymer layered silicate nanocomposites is proposed. Fitting the SAXS patterns, the number of clay layers, the periodicity of the layers in the tactoids, the thickness of the regions interposed between the clay platelets and their distributions can be measured. A good agreement with TEM data was obtained, avoiding the inconsistencies with microscopical observations often reported in the literature.     

Novel preparation of poly(propylene)–layered silicate nanocomposites

We used a novel approach to prepare poly(propylene)–clay nanocomposite starting from pristine montmorillonite and reactive compatibilizer hexadecyl trimethyl ammonium bromide. The nanocomposite structure was revealed by X‐ray diffraction and high‐resolution electronic microscopy. The thermal properties of the nanocomposite were investigated by thermogravimetric analysis. An increase of thermal stability was observed. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2586–2588, 2003     

Biodegradable polyester layered silicate nanocomposites based on poly(ϵ‐caprolactone)

Nanocomposites based on biodegradable poly(?‐caprolactone) (PCL) and layered silicates (montmorillonite, MMT) were prepared either by melt interaction with PCL or by in situ ring‐opening polymerization of ?‐caprolactone as promoted by the so‐called coordination‐insertion mechanism. Both non‐modified clays (Na⁺ ‐MMT) and silicates modified by various alkylammonium cations were studied. Mechanical and thermal properties were examined by tensile testing and thermogravimetric analysis. Even at a filler content as low as 3 wt% of inorganic layered silicate, the PCL‐layered silicate nanocomposites exhibited improved mechanical properties (higher Young's modulus) and increased thermal stability as well as enhanced flame retardant characteristics as a result of a charring effect. It was shown that the formation of PCL‐based nanocomposites depended not only on the nature of the ammonium cation and related functionality but also on the selected synthetic route, melt intercalation vs. in situ intercalative polymerization. Interestingly enough, when the intercalative polymerization of ?‐caprolactone was carried out in the presence of MMT organo‐modified with ammonium cations bearing hydroxyl functions, nanocomposites with much improved mechanical properties were recovered. Those hybrid polyester layered silicate nanocomposites were characterized by a covalent bonding between the polyester chains and the clay organo‐surface as a result of the polymerization mechanism, which was actually initiated from the surface hydroxyl functions adequately activated by selected tin (II) or tin (IV) catalysts.