Dyeing of nylon with reactive dyes. Part 1. The effect of changes in dye structure on the dyeing of nylon with reactive dyes

The dyeing behaviour of seven red commercial cellulosic reactive dyes, all based on the same chromophore and possessing one or more reactive group, and one to three chromophore units, were evaluated on nylon. Fixation levels appeared to be independent of the number of either reactive groups or chromophore units. Also, the degree of sulphonation, per se, appeared to have little effect on fixation, whereas the type of reactive group was important. The major determinant of dye fixation appeared to be associated with the shape of the molecule and the type, not the number, of reactive groups.     

The effect of reactive dyes on damage in wool dyeing

This paper demonstrates that reactive dyes exert a significant fibre–protective effect when dyeing wool fabric; this effect may be measured, in a reproducible manner, using the wet–burst strength test. The effect of dyebath pH, dye concentration, dyebath temperature and dyeing time on wool can thus be evaluated. The magnitude of the above protective effect has been compared with that achieved using commercially available fibre–protective agents. It is concluded that reactive dyes are significantly more effective than the latter agents when employed in medium to full depths. It is proposed that the unusual protective effect afforded by reactive dyes is related to the following factors. Reactive dyes readily react with sulphur nucleophiles, thus inhibiting thiol–disulphide interchange reactions and thereby significantly interfering with the level of set produced in a boiling dyebath. Reactive dyes react preferentially with non–keratinous proteins in the intercellular cement and the endocuticle thus reducing their tendency to hydrolyse and to partially dissolve in the hot aqueous dyebath.     

Dyeing of nylon 6 fabric with a bifunctional sulphatoethylsulphone reactive disperse dye

A bifunctional reactive disperse dye containing two temporarily anionic sulphatoethylsulphone groups was synthesised and applied to nylon 6 fabric by exhaust dyeing at a variety of pH levels and temperatures. A monofunctional reactive disperse dye containing one temporarily anionic sulphatoethylsulphone group was also synthesised, and its dyeing behaviour was compared with the bifunctional dye. The bifunctional reactive disperse dye exhibited high exhaustion and total fixation yield under alkaline conditions. The results also indicate that the introduction of two temporarily anionic sulphatoethylsulphone groups of the bifunctional dye gave an enhancement in dyeing performance compared with that of the monofunctional dye. The dyes also showed very good levelling and fastness properties on nylon 6 fabric.     

The dyeing of nylon with a microencapsulated disperse dye

Melamine resin microcapsules containing CI Disperse Blue 56 were prepared by in situ polymerisation. The microcapsules were characterised by their thermal properties and morphology, such as particle size and particle size distribution. The dyeing behaviour of the microcapsules on nylon 6.6 was evaluated. The microencapsulated dye exhibited good build-up, levelness and fastness properties. It has been demonstrated that microencapsulated disperse dye can be used to replace commercial disperse dyes in dyeing polyamide fabric without dyeing additives, and the resulting effluent can be easily recycled after filtration.     

Effect of sulphonation level upon the fixation and build up properties of reactive dyes

A number of closely related dyes, each possessing a single β -sulphatoethyl sulphonyl reactive group and a variable number of sulphonate residues, were prepared and their dyeing behaviour evaluated. As the level of sulphonation of the dyes increased, both fixation efficiency and build up on cotton were reduced. These observations were attributed to increased electrostatic repulsion, between dye and fibre, as the anionicity, or level of sulphonation, of the dyes was increased. In support of this, the build up of a monosulphonated dye with one reactive group, was as good as that of a market leading bireactive disulphonated dye.     

Reactive dyeing systems for wool fibres based on hetero-bifunctional reactive dyes. Part 2: Investigation of dyeing properties during the dyeing cycle

The dyeing behaviour during the dyeing cycle of a Sumifix Supra dye and some other commercial reactive dyes under various dyebath pH conditions was investigated. Studies of the dyeing of wool serge fabric indicated that the diffusion properties of hetero-bifunctional Sumifix Supra dyes generally lie between those of b-sulphatoethylsulphone (Remazol dyes) and monochlorotriazine (Procion H dyes).     

Dyeing of nylon 6 fabric with a new bifunctional vinyl sulphone reactive disperse dye

A new bifunctional reactive disperse dye containing a temporarily anionic sulphatoethylsulphone and a nonionic disulphide bis(ethylsulphone) groups was synthesised and applied to nylon 6 fabric by the exhaust dyeing at a variety of pH and temperature conditions. A monofunctional reactive disperse dye containing only nonionic disulphide bis(ethylsulphone) group was also synthesised and its dyeing behaviour was compared with the bifunctional dye. The bifunctional reactive disperse dye exhibited high exhaustion and fixation values at pH 6 and 120 °C. The results also indicate that the combination of temporarily anionic and nonionic reactive groups of the bifunctional dye provided great enhancement in dyeing performance compared to that of the monofunctional dye. The dyes also showed very good levelling and fastness properties on nylon 6 fabric.     

Reactive dyeing systems for wool fibres based on hetero-bifunctional reactive dyes. Part 1: Application of commercial reactive dyes

The wool dyeing properties, such as exhaustion and fixation parameters, of selected hetero-bifunctional Sumifix Supra dyes and some other commercial reactive dyes were quantified under various dyebath pH conditions. Studies of the dyeing of wool serge fabric indicated that Sumifix Supra dyes could produce reasonably high fixation values. However, remarkably improved fixation values were obtained when these dyes were pre-activated to the vinylsulphone form and dyed in this form, especially at low pH values (pH 4 or lower).     

Synthesis and dyeing properties of novel disperse dyes. Part 2: Pyrazole disperse dye derivatives

Several new disperse dyes derived from thiosemicarbazides and acetoacetanilide have been synthesised. The dye structures were ascertained by chemical analysis and infrared measurements. Prepared dyes were used for dyeing nylon fabric by the exhaustion method. The colour strengths and dye fixation on the fabric were also determined. The results suggest a practical significance.     

The effect of polyhydroxyurethane on dyeing of cellulosic fabrics with direct and reactive dyes

Dye yields and fastness properties are reported for direct and reactive dyes using a modified dyeing solution with polyhydroxyurethane. Excellent dye yields and colour fastness properties were obtained without the use of electrolytes, multiple rinsing or fixation agents, which are normally employed in cotton dyeing. From the results, it was found that polyhydroxyurethane media exhibit better dyeability and fastness than the normal aqueous media. Dye adsorption in polyhydroxyurethane media was much higher than in other aqueous systems. The dyed samples showed good hot pressing and washing colour fastness properties within the color change range. The excellent solubility of these dyes in the polyhydroxyurethane aqueous solution makes them ideal for use in exhaustion dyeing.     

Seam penetration in the dyeing of garments using reactive dyes. Part 2: Evaluation of the effect of processing conditions on the efficacy of seam penetration in the dyeing of cotton with reactive dyes†

In a previous report, the development of an instrumental method for the quantitative assessment of seam penetration by reactive dyes was described. This paper now reports the use of this instrumental protocol to evaluate the effect of processing variables, especially temperature, pH and dye concentration, on the efficacy of seam penetration in the dyeing of cotton with reactive dyes. A simple approximate relationship has been established between the migration index of a reactive dye to its ability to penetrate seams efficiently.     

The dyeing of cotton with phosphonic reactive dyes in alcohols

The poor fixation achieved with phosphonated reactive dyes on cotton in practice, particularly in printing, has prompted a study of the effect of reaction conditions and the use of different diimides to achieve fixation. It has been possible to achieve as much as 95% fixation with a typical dye under suitable application conditions, where decomposition of the diimide can be minimised.     

Continuous dyeing of cationised cotton with reactive dyes

Cotton fabrics pretreated with cationic starch have been dyed with reactive dyes by a continuous dyeing method and the pretreatment conditions influencing dyeability of the treated cotton investigated. Cationised cotton has been found to give level dyeing without the presence of salt and dye fixation is improved compared with untreated cotton. The dyeings show good wash and rub fastness.     

Physico-chemical modelling of the dyeing of cotton with reactive dyes

Over the past decades a great deal of research effort has been devoted to understanding the physico-chemical mechanism of the dyeing of cotton with reactive dyes. However, the use of physico-chemical models has been almost exclusively restricted to research laboratories due to the simplifying assumptions used. A more practical model has now been developed and is intended to allow dyeing recipes and the process parameters used in bulk production to be optimised. The model is additionally able to quantify the effect of non-controllable variables on overall dyeing efficiency.     

The dyeing of cellulose with reactive dyes containing phosphonic acid groups

The fixation of some Procion T phosphonated reactive dyes on cotton in the presence of dicyandiamide in different conditions of dyeing is reported, in order to clarify the role of the carbodiimide in the fixation process.Paper chromatographic studies on Procion Red T-2B show that the reaction mechanism between the phosphonic dye and cellulose in the presence of dicyandiamide is an initial condensation of the phosphonic dye with dicyandiamide to produce a phosphonic acid anhydride, followed by subsequent reaction with cellulose to give a dye covalently bonded to the cellulose. The phosphonic acid anhydride, isolated by means of column chromatography, shows the characteristic adsorption bands of the P—O—P linkage.     

Dyeing of nylon 6 and silk fabrics with a model disulphide bis(ethylsulphone) reactive disperse dye

The synthesis of a new reactive disperse dye containing the disulphide bis(ethylsulphone) group is described. The dye has been applied to nylon 6 and silk fabrics at a variety of pH and temperature conditions. Optimum dye exhaustion and fixation were achieved at pH 8 and 130 °C. The results of dyeings on both substrates indicate that the model disulphide bis(ethylsulphone) reactive disperse dye shows a higher degree of exhaustion and fixation on silk than on nylon 6. The fastness and levelling properties on both fabrics were good.     

Differential dyeing cotton. Part 2-stoichiometry of interaction with acid and direct dyes

The stoichiometry of interaction of both acid and direct dyes with cotton modified with a reactive cationic reagent has been examined. In the case of the acid dyes adsorption is principally by a specific site mechanism and gives a 1:1 ratio between cationic sites on the cotton and sulphonate groups on the dyes, although some diffuse adsorption occurs with the more hydrophobic dyes. The direct dyes show a much greater amount of diffuse adsorption in addition to specific site adsorption. The results show that the presence of the cationic sites enhance the amount of dye taken up by diffuse adsorption and a mechanism for this is proposed.     

Dyeing of N-modified viscose rayon fibres with reactive dyes

Modified viscose rayon fibres were produced by incorporation of different doses of a polydiallyldimethylammonium chloride based additive in the viscose dope prior to spinning. On dyeing the modified fibres with different reactive dyes, excellent dye exhaustion and total dye fixation above 90% were obtained without the use of electrolyte and with low salt concentration. Exhaustion and total dye fixation showed an exponential relationship. The wash fastness properties of the dyed fibres were excellent and the light fastness showed a slight drop in the modified fibres. The presence of the amino groups along with low density and crystallinity of the modified fibres may be responsible for the enhanced dyeability.     

Dyeing studies with hydroxyanthraquinones extracted from Indian madder. Part 2: Dyeing of nylon and polyester with nordamncanthal†

Nordamncanthal is an important constituent of the colouring matter extracted from Indian madder roots. Its dyeing properties have never been studied even though the structural characteristics closely resemble those of disperse dyes. In this study, nylon and polyester have been dyed with this colorant. Linear isotherms have been obtained, confirming that the mechanism is similar to that of disperse dyes. The dye has good affinity for both the fibres. Kinetic and thermodynamic parameters have been calculated.