Novel sulfonated poly(ether ether ketone)s containing nitrile groups and their composite membranes for fuel cells

A series of novel sulfonated poly(ether ether ketone)s containing a cyanophenyl group (SPEEKCNxx) are prepared based on (4-cyano)phenylhydroquinone via nucleophilic substitution polycondensation reactions. To further improve their properties, novel composite membranes composed of sulfonated poly(ether ether ketone)s containing cyanophenyl group as an acidic component and aminated poly(aryl ether ketone) as a basic component are successfully prepared. Most of the membranes exhibit excellent thermal, oxidative and dimensional stability, low-swelling ratio, high proton conductivity, low methanol permeability and high selectivity. The proton conductivities of the membranes are close to Nafion 117 at room temperature. And especially, the values of SPEEKCN40 and its composite membranes are higher than Nafion 117 at 80 °C (0.17 S cm⁻¹ of Nafion, 0.26 S cm⁻¹ of SPEEKCN40, 0.20 S cm⁻¹ of SPEEKCN40-1, and 0.18 S cm⁻¹ of SPEEKCN40-2). Moreover, the methanol permeability is one order magnitude lower than that of Nafion 117. All the data prove that both copolymers and their composite membranes may be potential proton exchange membrane for fuel cells applications.     

SCTF nanosheets@sulfonated poly (p-phenylene-co-aryl ether ketone) composite proton exchange membranes for passive direct methanol fuel cells

The development of a simple and efficient methanol-resistant membrane strategy is of great significance for improvement of the performance of fuel cells, making it an attractive and challenging topic. In this work, sulfonated covalent triazine framework (SCTF) nanosheets are prepared by a micro-interface method and post-sulfonation, which show excellent dispersion in polar solutions, such as water and N, N-Dimethylacetamide (DMAc). Then a series of composite proton exchange membranes (SCTF-x@SPP-co-PAEKs) are prepared by blending these SCTF nanosheets with sulfonated micro-block copolymers (SPP-co-PAEKs) resin. The results show that the appropriate addition of SCTF can significantly improve the proton conductivity (PC), methanol resistance and fuel cell performance of the prepared composite membrane, which can be attributed to the good interfacial compatibility between the SCTF nanosheets and the sulfonated micro-block copolymer matrix. The passive direct methanol fuel cells (DMFCs) with SCTF-x@SPP-3 membrane exhibit power density in the range of 28.0–33.3 mW cm⁻² at 25 °C, which is superior to the related values of the pristine membrane and the commercial Nafion® series membranes.     

Nafion/nitrated sulfonated poly(ether ether ketone) membranes for direct methanol fuel cells

Sulfonated poly(ether ether ketone)s (SPEEKs) are substituted on the main chain of the polymer by nitro groups and blended with Nafion^® to attain composite membranes. The sulfonation, nitration and blending are achieved with a simple, inexpensive process, and the blended membranes containing the nitrated SPEEKs reveal a liquid-liquid phase separation. The blended membranes have a lower water uptake compared to recast Nafion^®, and the methanol permeability is reduced significantly to 4.29 × 10⁻⁷-5.34 × 10⁻⁷ cm² s⁻¹ for various contents of nitrated SPEEK for S63N17, and 4.72 × 10⁻⁷-7.11 × 10⁻⁷ cm² s⁻¹ for S63N38, with a maximum proton conductivity of ∼0.085 S cm⁻¹. This study examines the single-cell performance at 80 °C of Nafion^®/nitrated SPEEK membranes with various contents of nitrated SPEEK and a degree of nitration of 23-25 mW cm⁻² for S63N17 and 24-29 mW cm⁻² for S63N38. Both the power density and open circuit voltage are higher than those of Nafion^® 115 and recast Nafion^®.     

Crosslinked sulfonated poly(arylene ether sulfone) membranes for fuel cell application

A series of sulfonated poly(arylene ether sulfone) with photocrosslinkable moieties is successfully synthesized by direct copolymerization of 3,3′-disulfonated 4,4′-difluorodiphenyl sulfone (SDFDPS) and 4,4′-difluorodiphenyl sulfone (DFDPS) with 4,4′-biphenol (BP) and 1,3-bis-(4-hydroxyphenyl) propenone (BHPP). The content of crosslinkable moieties in the polymer repeat unit is controlled from 0 to 10 mol% by changing the monomer feed ratio of BHPP to BP. The polymer membranes can be crosslinked by irradiating UV with a wavelength of 365 nm. From FT-IR analysis, it can be identified that UV crosslinking mainly occurs due to the combination reaction of radicals that occurs in conjunction with the breaking of the carbon–carbon double bonds (–CH = CH-) of the chalcone moieties in the backbone. Consequently, a new bond is created to form cyclobutane. The crosslinked membranes show less water uptake, a lower level of methanol permeability, and good thermal and mechanical properties compared to pristine (non-crosslinked) membranes while maintaining a reasonable level of proton conductivity. Finally, the fuel cell performance of the crosslinked membranes is comparable to that of the Nafion 115 membrane, demonstrating that these membranes are promising candidates for use as polymer electrolyte membranes in DMFCs.     

Confinement of functionalized graphene oxide in sulfonated poly (ether ether ketone) nanofibers by coaxial electrospinning for polymer electrolyte membranes

A novel cambiform-like core-shell nanofiber containing sulfonated graphene oxide core is fabricated through coaxial electrospinning method to improve proton conductivity, fuel blocking and inorganics/polymer compatibility for fuel cell applications. As induced by the strong electrostatic force, the sulfonated organosilane functionalized graphene oxide nanosheet is axially elongated to form a unique cambiform-like and highly wrinkled morphology in the core of the sulfonated poly (ether ether ketone) nanofiber, which is evidenced by the transmission electron microscopy images. It provides a forced contact and good dispersion of graphene oxide in the polymer to improve the tensile strength (approximately 2.6 and 1.8 folds of that of the blend monoaxial electrospun and cast membranes, respectively). The wrinkled graphene oxide core contains the sulfonated functional groups and micro-voids which are favorable for water uptake, making the co-spinning membrane exhibit approximately 43.2% and 33.0% increase of water uptake compared with that of the blend monoaxial electrospun and cast membranes, respectively, and thus facilitate the formation of hydrogen bond networks for proton hopping but tortuous pathways for fuel permeation. Accordingly, both lower hydrogen permeation and much higher methanol selectivity (11 folds of that of Nafion 115) are achieved in the co-spinning membrane.     

Nafion-assisted cross-linking of sulfonated poly(arylene ether ketone) bearing carboxylic acid groups and their composite membranes for fuel cells

In this study, a new type of cross-linked composite membrane is prepared and considered for its potential applications in direct methanol fuel cell. Nafion and sulfonated poly(arylene ether ketone) bearing carboxylic acid groups (SPAEK-C) are blended and subsequently cross-linked by a Friedel-Craft reaction using the carboxylic acid groups in the SPAEK-C to achieve lower methanol permeability. The perfluoroalkyl sulfonic acid groups of Nafion act as a benign solid catalyst, which assist the cross-linking of SPAEK-C. The physical and chemical characterizations of the cross-linked composite membranes are performed by varying the contents of SPAEK-C. The c-Nafion-15% membrane exhibits appropriate water uptake (10.49-25.22%), low methanol permeability (2.57 × 10⁻⁷ cm² s⁻¹), and high proton conductivity (0.179 S cm⁻¹ at 80 °C). DSC and FTIR analyze suggest the cross-linking reaction. These results show that the self-cross-linking of SPAEK-C in the Nafion membrane can effectively reduce methanol permeability while maintaining high proton conductivity.     

Synthesis and properties of sulfonated poly(arylene ether ketone sulfone) containing amino groups/functional titania inorganic particles hybrid membranes for fuel cells

In this work, the organic-inorganic hybrid membranes were prepared. The synthesis and properties of the hybrid membranes were investigated. The sulfonated poly(arylene ether ketone sulfone) containing amino groups (Am-SPAEKS) was synthesized by nucleophilic polycondensation. The sol-gel method was used to prepared functional titania inorganic particles (L-TiO₂). The ¹H NMR and FT-IR were performed to verified the structure of Am-SPAEKS and L-TiO₂. The organic-inorganic hybrid membranes showed both good thermal stabilities and mechanical properties than that of Am-SPAEKS. The L-Am-15% membrane exhibited the highest Young's modulus (2262.71 MPa) and Yield stress (62.09 MPa). The distribution of L-TiO₂ particles was revealed by SEM. Compared to Am-SPAEKS, the hybrid membranes showed higher proton conductivities. The L-Am-15% exhibited the highest proton conductivity of 0.0879 S cm⁻¹ at 90 °C. The results indicate that the organic-inorganic hybrid membranes have potential for application in proton exchange membrane fuel cells.     

Sulfonated poly(ether ether ketone)/polybenzimidazole oligomer/epoxy resin composite membranes in situ polymerization for direct methanol fuel cell usages

A diamine-terminated polybenzimidazole oligomer (o-PBI) has been synthesized for introducing the benzimidazole groups (BI) into sulfonated poly(ether ether ketone) (SPEEK) membranes. SPEEK/o-PBI/4,4′-diglycidyl(3,3′,5,5′-tetramethylbiphenyl) epoxy resin (TMBP) composite membranes in situ polymerization has been prepared for the purpose of improving the performance of SPEEK with high ion-exchange capacities (IEC) for the usage in the direct methanol fuel cells (DMFCs). The composite membranes with three-dimensional network structure are obtained through a cross-linking reaction between PBI oligomer and TMBP and the acid-base interaction between sulfonic acid groups and benzimidazole groups. Resulting membranes show a significantly increasing of all of the properties, such as high proton conductivity (0.14 S cm⁻¹ at 80 °C), low methanol permeability (2.38 × 10⁻⁸ cm² s⁻¹), low water uptake (25.66% at 80 °C) and swelling ratio (4.11% at 80 °C), strong thermal and oxidative stability, and mechanical properties. Higher selectivity has been found for the composite membranes in comparison with SPEEK. Therefore, the SPEEK/o-PBI/TMBP composite membranes show a good potential in DMFCs usages.     

Preparation of nitrated sulfonated poly(ether ether ketone) membranes for reducing methanol permeability in direct methanol fuel cell applications

Sulfonated poly(ether ether ketone)s (SPEEKs) were further substituted on the polymer main chain by nitration. All sulfonation and nitration were achieved with an inexpensive and simple post substitute reaction. The nitrated SPEEKs have a high glass transition temperature and thermal decomposition temperature, and a lower water uptake than SPEEK, which provides sufficient mechanical strength without swelling in the direct methanol fuel cell (DMFC) application. The methanol permeability of nitrated SPEEKS is reduced to 1.76 × 10⁻⁷ cm² s⁻¹ for S53N22 and 1.86 × 10⁻⁷ cm² s⁻¹ for S63N17 with no loss of conductivity in the DMFC application, and a proton conductivity that reached 0.026 S cm⁻¹. The nitrated SPEEK membranes satisfy the requirements of proton-exchange membranes for the DMFC.     

Composite membranes based on sulfonated poly(aryl ether ketone)s containing the hexafluoroisopropylidene diphenyl moiety and poly(amic acid) for proton exchange membrane fuel cell application

Composite membranes based on sulfonated poly(aryl ether ketone)s containing the hexafluoroisopropylidene diphenyl moiety and poly(amic acid) with oligoaniline in the main chain have been prepared and immersed in H₃PO₄ to obtain acid-doped composite films. As expected, the water uptake values and methanol permeability of the composite membranes decrease with the increase of the weight fraction of PAA in the membrane matrix. Notably, the SPEEK-6F/PAA-15 shows a water uptake of 13.2% and a methanol permeability of 0.9 × 10⁻⁷ cm² s⁻¹, which are much lower than those of the Nafion (28.6% and 15.5 × 10⁻⁷ cm² s⁻¹, respectively). Although the proton conductivities decrease after the addition of PAA, higher selectivity values are obtained with the composite membranes. Therefore, the SPEEK-6F/PAA blend membranes, with the improved proton conductivity, methanol resistance and good thermal stability, can be used as a good alternative for proton conductive membranes with potential application in proton exchange membrane fuel cells (PEMFCs).     

Novel branched sulfonated poly(ether ether ketone)s membranes for direct methanol fuel cells

In this article, novel branched sulfonated poly(ether ether ketone)s (Br-SPEEK) containing various amounts of 1,3,5-tris(4-fluorobenzoyl)benzene as the branching agent have been successfully prepared. Compared with the traditional linear polymer membranes, the membranes prepared by Br-SPEEK showed improved mechanical strength, excellent dimensional stability and superior oxidative stability with similar proton conductivity. Notably, the Br-SPEEK-10 membrane began to break after 267 min in Fenton's reagent at 80 °C, which was 4 times longer than that of the L-SPEEK. Although the proton conductivity decreased with the addition of the branching agent, satisfying methanol permeability value was observed (down to 6.3 × 10⁻⁷ cm² s⁻¹), which was much lower than Nafion 117 (15.5 × 10⁻⁷ cm² s⁻¹). All the results indicated that the novel branched sulfonated poly(ether ether ketone)s membrane was potential candidate as proton conductive membranes for application in fuel cells.     

Quinoxaline-based crosslinked membranes of sulfonated poly(arylene ether sulfone)s for fuel cell applications

A series of crosslinkable sulfonated poly(arylene ether sulfone)s (SPAESs) were synthesized by copolymerization of 4,4′-biphenol with 2,6-difluorobenzil and 3,3′-disulfonated-4,4′-difluorodiphenyl sulfone disodium salt. Quinoxaline-based crosslinked SPAESs were prepared via the cyclocondensation reaction of benzil moieties in polymer chain with 3,3′-diaminobenzidine to form quinoxaline groups acting as covalent and acid-base ionic crosslinking. The uncrosslinked and crosslinked SPAES membranes showed high mechanical properties and the isotropic membrane swelling, while the later became insoluble in tested polar aprotic solvents. The crosslinking significantly improved the membrane performance, i.e., the crosslinked membranes had the lower membrane dimensional change, lower methanol permeability and higher oxidative stability than the corresponding precursor membranes, with keeping the reasonably high proton conductivity. The crosslinked membrane (CS1-2) with measured ion exchange capacity of 1.53 mequiv. g⁻¹ showed a reasonably high proton conductivity of 107 mS/cm with water uptake of 48 wt.% at 80 °C, and exhibited a low methanol permeability of 2.3 × 10⁻⁷ cm² s⁻¹ for 32 wt.% methanol solution at 25 °C. The crosslinked SPAES membranes have potential for PEFC and DMFCs.     

Stability enhancement of polymer electrolyte membrane fuel cells based on a sulfonated poly(ether ether ketone)/poly(vinylidene fluoride) composite membrane

Most proton-conducting membranes based on sulfonated aromatic polymers exhibit significant dimensional change by hydration, and this leads to degradation of fuel cell performance on prolonged operation. In this study, as a means of improving the stability of a polymer electrolyte membrane fuel cell, composite membranes employing a porous poly(vinylidene fluoride) (PVdF) substrate and sulfonated poly(ether ether ketone) (sPEEK) electrolyte are prepared and their hydration behaviours, including water uptake and dimensional change, are examined. The electrochemical characteristics of membrane/electrode assemblies using the sPEEK/PVdF composite membrane are also analyzed. The initial cell performance is comparable with that of a cell based on a pure sPEEK membrane. Furthermore, the stability of the cell using the sPEEK/PVdF composite membrane is considerably improved during a humidity cycle test wherein hydration and dehydration are periodically repeated.     

Crosslinked sulfonated poly(arylene ether ketone) membranes bearing quinoxaline and acid-base complex cross-linkages for fuel cell applications

A series of crosslinkable sulfonated poly(arylene ether ketone)s (SPAEKs) were synthesized by copolymerization of 4,4′-biphenol with 2,6-difluorobenzil and 5,5′-carbonyl-bis(2-fluorobenzene-sulfonate). A facile crosslinking method was successfully developed, based on the cyclocondensation reaction of benzil moieties in polymer chain with 3,3′-diaminobenzidine to form quinoxaline groups acting as covalent and acid-base ionic crosslinking. The uncrosslinked and crosslinked SPAEK membranes showed high mechanical properties and the isotropic membrane swelling, while the later became insoluble in tested polar aprotic solvents. The crosslinking significantly improved the membrane performance, i.e., the crosslinked membranes had the lower membrane dimensional change, lower methanol permeability and higher oxidative stability than the corresponding precursor membranes, with keeping the reasonably high proton conductivity. The crosslinked membrane (C-B4) with an ion exchange capacity of 2.02 mequiv. g⁻¹ showed a reasonably high proton conductivity of 111 mS cm⁻¹ with a low water uptake of 42 wt% at 80 °C. C-B4 exhibited a low methanol permeability of 0.55 × 10⁻⁶ cm² s⁻¹ for 32 wt% methanol solution at 25 °C. The crosslinked SPAEK membranes have potential for PEFC and DMFC applications.     

Novel modification method to prepare crosslinked sulfonated poly(ether ether ketone)/silica hybrid membranes for fuel cells

Crosslinked organic-inorganic hybrid membranes are prepared from hydroxyl-functionalized sulfonated poly(ether ether ketone) (SPEEK) and various amounts of silica with the aims to improve dimensional stability and methanol resistance. The partially hydroxyl-functionalized SPEEK is prepared by the reduction of some benzophenone moieties of SPEEK into the corresponding benzhydrol moieties which is then reacted with (3-isocyanatopropyl)triethoxysilane (ICPTES) to get a side chained polymer bearing triethoxysilyl groups. These groups are subsequently co-hydrolyzed with tetraethoxysilane (TEOS) and allow the membrane to form a crosslinked network via a sol-gel process. The obtained hybrid membranes with covalent bonds between organic and inorganic phases exhibit much lower methanol swelling ratio and water uptake. With the increase of silica content, the methanol permeability coefficient of the hybrid membranes decreases at first and then increased. At silica content of about 6 wt.%, the methanol permeability coefficient reaches a minimum of 7.15 × 10⁻⁷ cm² s⁻¹, a 5-fold decrease compared with that of the pristine SPEEK. Despite the fact that the proton conductivity is decreased to some extent as a result of introduction of the silica, the hybrid membranes with silica content of 4-8 wt.% shows higher selectivity than Nafion117.     

A novel sulfonated poly(ether ether ketone) and cross-linked membranes for fuel cells

A novel poly(ether ether ketone) (PEEK) containing pendant carboxyl groups has been synthesized by a nucleophilic polycondensation reaction. Sulfonated polymers (SPEEKs) with different ion exchange capacity are then obtained by post-sulfonation process. The structures of PEEK and SPEEKs are characterized by both FT-IR and ¹H NMR. The properties of SPEEKs as candidates for proton exchange membranes are studied. The cross-linking reaction is performed at 140 °C using poly(vinyl alcohol) (PVA) as the cross-linker. In comparison with the non-cross-linked membranes, some properties of the cross-linked membranes are significantly improved, such as water uptake, methanol resistance, mechanical and oxidative stabilities, while the proton conductivity decreases. The effect of PVA content on proton conductivity, water uptake, swelling ratio, and methanol permeability is also investigated. Among all the membranes, SPEEK-C-8 shows the highest selectivity of 50.5 × 10⁴ S s cm⁻³, which indicates that it is a suitable candidate for applications in direct methanol fuel cells.     

Cross-linked poly(arylene ether ketone) electrolyte membranes with enhanced proton conduction for fuel cells

A new class of covalently cross-linkable poly(arylene ether ketone)s (cPAEKs) with sulfonic acid groups on both the backbone and pedant positions were synthesized. 3-Amino-1,5-napthalene disulfonic acid salt was chosen as a strong sulfonating agent for the preparation of csPAEK membranes with high sulfonation degree (SD). The major advantage of synthesized membranes is their exceptionally high-proton conductivities but still maintaining low methanol permeability and water uptake. All csPAEK membranes exhibited higher proton conductivity than Nafion^®117 over the temperature range of 40–90 °C. For example, among these membranes, csPAEK0 with the lowest SD shows a proton conductivities of 0.071 S cm⁻¹ at 40 °C and 0.118 S cm⁻¹ at 90 °C, which are higher than those of Nafion^®117 (0.057 S cm⁻¹ at 40 °C and 0.108 S cm⁻¹ at 90 °C). More interestingly, csPAEK0 appears to have a low water uptake, with values of only 22% at 40 °C and 27% at 90 °C, indicating high dimensional stability in hot water. Moreover, in many cases, csPAEK membranes with 15% cross-linking degree (CD) exhibited low methanol permeability, good thermal stability, and showed very high strain at break. The superior proton conduction, methanol permeation, and water uptake properties of the prepared membranes are of significant interest for both PEMFCs and DMFCs applications.     

Cross-linked membranes based on sulfonated poly (ether ether ketone) (SPEEK)/Nafion for direct methanol fuel cells (DMFCs)

A series of cross-linked membranes based on SPEEK/Nafion have been prepared to improve methanol resistance and dimension stability of SPEEK membrane for the usage in the direct methanol fuel cells (DMFCs). Sulfonated diamine monomer is synthesized and used as cross-linker to improve the dispersion of Nafion in the composite membranes and decrease the negative effect of cross-linking on proton conductivity of membranes. FT-IR analysis shows that the cross-linking reaction is performed successfully. The effects of different contents of Nafion on the properties of cross-linked membranes are investigated in detail. All the cross-linked membranes show lower methanol permeability and better dimensional stability compared with the pristine SPEEK membrane. SPEEK-N30 with the 30 wt % Nafion shows a methanol permeability of 0.73 × 10⁻⁶ cm² s⁻¹ and a water uptake of 24.4% at 25 °C, which are lower than those of the pristine membrane. Meanwhile, the proton conductivity of SPEEK-N30 still remains at 0.041 S cm⁻¹ at 25 °C, which is comparable to that of the pristine SPEEK membrane. All the results indicate that these cross-linked membranes based on SPEEK/Nafion show good prospect for the use as proton exchange membranes.     

Novel cross-linked sulfonated poly (arylene ether ketone) membranes for direct methanol fuel cell

To prepare a cross-linked proton exchange membrane with low methanol permeability and high proton conductivity, poly (vinyl alcohol) is first blended with sulfonated poly (arylene ether ketone) bearing carboxylic acid groups (SPAEK-C) and then heated to induce a cross-linking reaction between the carboxyl groups in SPAEK-C and the hydroxyl groups in PVA. Fourier transform infrared spectroscopy is used to characterize and confirm the structure of SPAEK-C and the cross-linked membranes. The proton conductivity of the cross-linked membrane with 15% PVA in weight reaches up to 0.18 S cm⁻¹ at 80 °C (100% relative humidity), which is higher than that of Nafion membrane, while the methanol permeability is nearly five times lower than Nafion. The ion-exchange capacity, water uptake and thermal stability are investigated to confirm their applicability in fuel cells.     

Covalently cross-linked sulfonated poly(ether ether ketone)/tungstophosphoric acid composite membranes for water electrolysis application

Composite polymer electrolyte membranes consisting of covalently cross-linked sulfonated polyether ether ketone (SPEEK) with tungstophosphoric acid (TPA) are prepared and their electrochemical and mechanical properties are investigated with regards to application in water electrolysis. Covalently cross-linked membranes (CL-SPEEK) comprised of sulfochlorinated SPEEK membranes and SPEEK partially lithiated by LiCl, are prepared by reaction with 1,4-diiodobutane, and blended with TPA to avoid excessive water swelling and to reinforce their mechanical properties. These ion-exchange membranes show good electrochemical properties, including proton conductivity, ion exchange capacity (IEC), thermal stability, anti-oxidative stability, and satisfactory mechanical characteristics, such as tensile strength and elongation. In particular, among the TPA-composite membranes, the CL-SPEEK/TPA30 (30 wt.% TPA) membrane displays higher proton conductivity (0.128 S cm⁻¹) and tensile strength (75.01 MPa) than Nafion^® 117 at 80 °C. The ion-exchange membranes are used to construct membrane electrode assemblies (MEAs) of use in polymer electrolyte membrane electrolysis (PEME). The MEA are prepared using a non-equilibrium impregnation–reduction (I–R) method. The electrochemical surface area (ESA) and roughness factor of the MEA prepared with CL-SPEEK/TPA30 electrolyte measured by cyclic voltammetry are 25.11 m² g⁻¹ and 321.4 cm² Pt cm⁻², respectively. The prepared MEAs are used in the water-electrolysis unit cells. The cell voltage is 1.78 V at 1 A cm⁻² and 80 °C, with a platinum loading of 1.28 mg cm⁻². The results of the present study suggest that the good conductivity and mechanical properties of covalently CL-SPEEK/TPA composite membranes make them well suited for use in PEME.