Effect of pore size distribution of coal-based activated carbons on double layer capacitance

A series of coal-based activated carbons representing a wide range of mesopore content, from 16.7 to 86.9%, were investigated as an electrode in electric double layer capacitors (EDLCs) in 1 mol l⁻¹ H₂SO₄ and 6 mol l⁻¹ KOH electrolytic solutions. The activated carbons (ACs) used in this study were produced from chemically modified lignite, subbituminous and bituminous coals by carbonization and subsequent activation with steam. The BET surface area of ACs studied ranged from 340 to 1270 m² g⁻¹. The performance of ACs as EDLC electrodes was characterized using voltammetry, galvanostatic charge/discharge and impedance spectroscopy measurements. For the carbons with surface area up to 1000 m² g⁻¹, the higher BET surface area the higher specific capacitance (F g⁻¹) for both electrolytes. The surface capacitance (μF cm⁻²) increases also with the mesopore content. The optimum range of mesopore content in terms of the use of ACs studied for EDLCs was found to be between 20 and 50%. A maximum capacitance exceeding 160 F g⁻¹ and a relatively high surface capacitance about 16 μF cm⁻² measured in H₂SO₄ solution were achieved for the AC prepared from a sulfonated subbituminous coal. This study shows that the ACs produced from coals exhibit a better performance as an electrode material of EDLC in H₂SO₄ than in KOH electrolytic solutions. For KOH, the capacitance per unit mesopore surface is slightly lower than that referred to unit micropore surface (9.1 versus 10.1 μF cm⁻²). However, in the case of H₂SO₄ the former capacitance is double and even higher compared with the latter (23.1 versus 9.8 μF cm⁻²). On the other hand, the capacitance per micropore surface area is the same in both electrolytes used, about 10.0 μF cm⁻².     

Capacitance behavior of activated carbon fibers with oxygen-plasma treatment

Modified activated carbon fibers (ACFs) were used as the electrodes of an electric double-layer capacitor and showed an enhanced capacitance effect after a RF-plasma treatment. The capacitance and the surface functional groups of the ACFs were studied. For the plasma-treated ACFs having a specific surface area of 1500 m² g⁻¹, the capacitance increased by 28% compared to the untreated sample and the highest electric capacitance value of 142 F g⁻¹ was achieved with an oxygen feed concentration of 10 vol.%. The Brunauer-Emmett-Teller (BET) surface area was 2103 m² g⁻¹, which was 34% higher than that of the untreated sample. The pore volume was similarly increased to 483.1 cm³ g⁻¹ STP, and from the pore distribution plot, quantities of mesopores of 10 nm or less and micropores also increased. However, in order to enhance the capacitance, the quinone functional group had a significant influence in addition to the BET surface area. The correlation between the capacitance and the number of quinone functional groups was confirmed because quinone is an electron acceptor.     

Highly mesoporous carbonaceous material of activated carbon beads for electric double layer capacitor

The activated carbon beads (ACB) are prepared by a new preparation method, which is proposed by mixing the coal tar pitch and fumed silica powder at a certain weight ratio and activation by KOH at different weight ratios and different temperatures. The BET surface area, pore volume and average pore size are obtained based on the nitrogen adsorption isotherms at 77 K by using ASAP 2010 apparatus. The results show that our samples have much high specific surface area (SSA) of 3537 m² g⁻¹and high pore volume value of 3.05 cm³ g⁻¹. The percentage of mesopore volume increases with the weight ratio of KOH/ACB ranging from 4% to 72%. The electrochemical double layer capacitors (EDLCs) are assembled with resultant carbon electrode and electrolyte of 1 mol L⁻¹ Et₄NBF₄/PC. The specific capacitance of the ACB sample could be as high as 191.7 F g⁻¹ by constant current charge/discharge technique, indicating that the ACB presents good characteristics prepared by the method proposed in this work. The investigation of influence of carbon porosity structure on capacitance indicates that the SSA plays an important role on the capacitance and all the pore sizes of less than 1 nm, from 1 to 2 nm and larger than 2 nm contribute to the capacitance. Mesopore structure is beneficial for the performance at high current density.     

Electrode properties of a double layer capacitor of nano-structured graphite produced by ball milling under a hydrogen atmosphere

Nano-structural graphite prepared by ball milling under H₂ or Ar atmosphere was studied as an electrode for electric double layer capacitors (EDLCs) by means of a conventional 2-electrode galvanostatic method. Especially, the product prepared under H₂ atmosphere using zirconia balls revealed 500 m² g⁻¹ surface area and showed 12 F g⁻¹ specific capacitance, which was comparable to that of an activated carbon with large specific surface area of 3000 m² g⁻¹ examined as a reference. A proper condition of the milling time is rather a shorter time than ∼8 h, where the graphitic feature is remained in the ball milled product. On the other hand, for the sample prepared by using steel balls, the specific capacitance per surface area was several hundreds times smaller than the others, indicating that the small amount of Fe contamination during milling played a negative role for the EDLC properties.     

EDLC performance of carbide-derived carbons in aprotic and acidic electrolytes

This study shows that carbide-derived carbons (CDCs) with average pore size distributions around 0.9-1 nm and effective surface areas of 1300-1400 m² g⁻¹ provide electrochemical double-layer capacitors with high performances in both aqueous (2M H₂SO₄) and aprotic (1M (C₂H₅)₄NBF₄ in acetonitrile) electrolytes.In the acidic electrolytic solution, the gravimetric capacitance at low current density (1 mA cm⁻²) can exceed 200 F g⁻¹, whereas the volumetric capacitance reaches 90 F cm⁻³. In the aprotic electrolyte they reach 150 F g⁻¹ and 60 F cm⁻³.A detailed comparison of the capacitive behaviour of CDCs at high current density (up to 100 mA cm⁻²) with other microporous and mesoporous carbons indicates better rate capabilities for the present materials in both electrolytes. This is due to the high surface area, the accessible porosity and the relatively low oxygen content.It also appears that the surface-related capacitances of the present CDCs in the aprotic electrolyte are in line with other carbons and show no anomalous behaviour.     

Characterisation of activated nanoporous carbon for supercapacitor electrode materials

Commercial nanoporous carbon RP-20 was activated with water vapor in the temperature range from 950 °C to 1150 °C. The XRD analysis was carried out on nanoporous carbon powder samples to investigate the structural changes (graphitisation) in modified carbon that occurred at activation temperatures T ? 1150 °C. The first-order Raman spectra showed the absorption peak at 1582 cm⁻¹ and the disorder (D) peak at 1350 cm⁻¹. The low-temperature N₂ adsorption experiments were performed at −196 °C and a specific surface area up to 2240 m²g⁻¹ for carbon activated at T = 1050 °C was measured. The cell capacitance for two electrode activated nanoporous carbon system advanced up to 60 F g⁻¹ giving the specific capacitance ∼240 F g⁻¹ to one electrode nanoporous carbon ∣1.2 M (C₂H₅)₃CH₃NBF₄ + acetonitrile solution interface. A very wide region of ideal polarisability for two electrode system (∼3.2 V) was achieved. The low frequency limiting specific capacitance very weakly increases with the rise of specific area explained by the mass transfer limitations in the nanoporous carbon electrodes. The electrochemical characteristics obtained show that some of these materials under discussion can be used for compilation of high energy density and power density non-aqueous electrolyte supercapacitors with higher power densities than aqueous supercapacitors.     

Electric double layer capacitors with gelled polymer electrolytes based on poly(ethylene oxide) cured with poly(propylene oxide) diamines

Using a gel electrolyte for electric double layer capacitors usually encountered a drawback of poor contact between the electrolyte and the electrode surface. A gel electrolyte consisting of poly(ethylene oxide) crosslinked with poly(propylene oxide) as a host, propylene carbonate (PC) as a plasticizer, and LiClO₄ as a electrolytic salt was synthesized for double layer capacitors. Diglycidyl ether of bisphenol-A was blended with the polymer precursors to enhance the mechanical properties and increase the internal free volume. This gel electrolyte showed an ionic conductivity as high as 2 × 10⁻³ S cm⁻¹ at 25 °C and was electrochemically stable over a wide potential range (ca. 5 V). By sandwiching this gel-electrolyte film with two activated carbon cloth electrodes (1100 m² g⁻¹ in surface area), we obtained a capacitor with a specific capacitance of 86 F g⁻¹ discharged at 0.5 mA cm⁻², while the capacitance was 82 F g⁻¹ for a capacitor equipped with a liquid electrolyte of 1 M LiClO₄/PC. The capacitance decrease with the current density was less significant for the gel-electrolyte capacitor. We found that the less restricted ion diffusion near the electrolyte/electrode interface led to the smaller overall resistance of the gel-electrolyte capacitor. The high performance of the gel-electrolyte capacitor has demonstrated that the developed polymer network not only facilitated ion motion in the electrolyte bulk phase but also gave an intimate contact with the carbon surface. The side chains of the polymer in the amorphous phase could stretch across the boundary layer at the electrolyte/electrode interface to come into contact with the carbon surface, thus improving transport of Li⁺ ions by the segmental mobility in polymer.     

Uniaxially oriented carbon monoliths as supercapacitor electrodes

Cylindrical carbon monoliths of 7 mm in diameter and certain heights (1, 2, 3, 4 and 5 mm) are studied as model electrodes for supercapacitors. The monoliths show a narrow microporous structure with average micropore size of 0.73 nm and specific surface area of 1086 m² g⁻¹. The monoliths show straight walls and channels, both arranged along the cylinder axis. The former account for a remarkable electrical conductivity (6.5 S cm⁻¹ at room temperature). The latter allow a rapid ionic transport between the electrolyte bulk and the carbon walls and account for a high specific capacitance at high current density. The cell capacitance and resistance increase linearly with the monolith height according to C = (1.78 ± 0.06)h and ESR = (0.08 ± 0.01)h + (1.67 ± 0.04), respectively. The contribution of the electrolyte resistance, monolith resistance and monolith/collector resistance to ESR is discussed. The cell response time or constant time increases with the monolith height but according to a power dependence, τ = (4.5 ± 0.2)h^{(1.61 ± 0.03)}. The carbon of the monoliths show in KOH electrolyte a specific capacitance of 150 F g⁻¹ and a capacitance per surface area of 14 μF cm⁻².     

Electrical double layer characteristics of nanoporous carbon derived from titanium carbide

Electrochemical parameters of the nanoporous carbide-derived carbon|organic electrolyte have been studied by cyclic voltammetry and electrochemical impedance spectroscopy. The gas adsorption measurements have been used for evaluating the specific surface area, pore size distribution and porosity as the essential parameters influencing the double layer performance of carbon. The region of ideal polarizability, values of series and parallel resistance, capacitance and other important electrical double layer parameters were established. It was shown that specific capacitance of typical nanoporous carbon derived from titanium carbide is in the range of 70-90 F cm⁻³ or 100-130 F g⁻¹ and it depends on the synthesis conditions. The influence of the electrolyte solvent to the capacitance was insignificant, although acetonitrile was advantageous with respect of smaller viscosity.     

Polyfurfuryl alcohol derived activated carbons for high power electrical double layer capacitors

Polyfurfuryl alcohol (PFA) derived activated carbons were prepared by the acid catalysed polymerization of furfuryl alcohol, followed by potassium hydroxide activation. Activated carbons with apparent BET surface areas ranging from 1070 to 2600 m² g⁻¹, and corresponding average micropore sizes between 0.6 and 1.6 nm were obtained. The porosity of these carbons can be carefully controlled during activation and their performance as electrode materials in electric double layer capacitors (EDLCs) in a non-aqueous electrolyte (1 M Et₄NBF₄/ACN) is investigated.Carbon materials with a low average pore size (<∼0.6 nm) exhibited electrolyte accessibility issues and an associated decrease in capacitance at high charging rates. PFA carbons with larger average pore sizes exhibited greatly improved performance, with specific electrode capacitances of 150 F g⁻¹ at an operating voltage window of 0-2.5 V; which corresponds to 32 Wh kg⁻¹ and 38 kW kg⁻¹ on an active material basis. These carbons also displayed an outstanding performance at high current densities delivering up to 100 F g⁻¹ at current densities as high as 250 A g⁻¹. The exceptionally high capacitance and power of this electrode material is attributed to its good electronic conductivity and a highly effective combination of micro- and fine mesoporosity.     

Metal-organic framework (MOF) as a template for syntheses of nanoporous carbons as electrode materials for supercapacitor

Five nanoporous carbons (NPCs) were prepared by polymerizing and then carbonizing carbon precursor of furfuryl alcohol accommodated in a porous metal-organic framework (MOF-5, [Zn₄O(bdc)₃], bdc = 1,4-benzenedicarboxylate) template. The Brunauer-Emmett-Teller (BET) surface areas for five NPC samples obtained by carbonizing at the temperatures from 530 to 1000 °C fall into the range from 1140 to 3040 m² g⁻¹ and the dependence of BET surface areas on carbonization temperatures shows a “V” shape. All the five NPC samples have a pore size distribution centered at about 3.9 nm. As electrode materials for supercapacitor, the NPC samples obtained at the temperatures higher than 600 °C display the ideal capacitor behaviors and give rise to almost constant specific capacitance (above 100 F g⁻¹ at 5 mV s⁻¹) at various sweep rates, which is associated with their mesoporous characteristics. However, the NPC sample with the highest BET surface area (3040 m² g⁻¹) obtained by carbonizing at 530 °C gives a unusually low capacitance (12 F g⁻¹ at 5 mV s⁻¹), which may be attributed to the poor conductivity of the carbon material due to the low carbonization temperature.     

Performance of templated mesoporous carbons in supercapacitors

By analogy with other types of carbons, templated mesoporous carbons (TMCs) can be used as supercapacitors. Their contribution arises essentially from the double layer capacity formed on their surface, which corresponds to 0.14 F m⁻² in aqueous electrolytes such as H₂SO₄ and KOH and 0.06 F m⁻² for the aprotic medium (C₂H₅)₄NBF₄ in CH₃CN. In the case of a series of 27 TMCs, it appears that the effective surface area determined by independent techniques can be as high as 1500-1600 m² g⁻¹, and therefore exceeds the value obtained for many activated carbons (typically 900-1300 m² g⁻¹). On the other hand, the relatively low amount of surface oxygen in the present TMCs, as opposed to activated carbons, reduces the contribution of pseudo-capacitance effects and limits the gravimetric capacitance to 200-220 F g⁻¹ for aqueous electrolytes. In the case of non-aqueous electrolyte, it rarely exceeds 100 F g⁻¹.It is also shown that the average mesopore diameter of these TMCs does not improve significantly the ionic mobility compared with typical activated carbons of pore-widths above 1.0-1.3 nm.This study suggests that activated carbons remain the more promising candidates for supercapacitors with high performances.     

Physical and electrochemical characterization of CuO-doped activated carbon in ionic liquid

A series of CuO-doped activated carbons (CDACs) were prepared by chemical deposition. The electrochemical behavior of CDACs was investigated in electrochemical capacitors based on ionic liquid 1-ethyl-3-methylimidazolium thiocyanate ([EMIm]SCN) as electrolyte. The results indicated that a diffusion-controlling, reversible redox reaction of CuO particles happened in ionic liquid and porous carbon. When the amount of CuO-doped activated carbon with a specific surface area of 2460 m² g⁻¹ reached 2%, the single electrode average specific capacitance can reach the maximal value of 210 F g⁻¹, about 20% higher than the one used pure activated carbon as electrode material.     

Activated carbon fiber cloths as electrodes for high performance electric double layer capacitors

Activated carbon fiber cloth (ACFC) electrodes with high double layer capacitance and good rate capability were prepared from polyacrylonitrile (PAN) fabrics by optimizing the carbonization temperature prior to CO₂ activation. The carbonization temperature has a marked effect on both the pore structure and the electrochemical performances of the ACFCs. Moderate carbonization at 600 °C results in higher specific surface area and larger pore size, and hence higher capacitance and better rate capability. The specific capacitance of the ACFCs in 6 mol L⁻¹ KOH aqueous solution can be as high as 208 F g⁻¹. It remains 129 F g⁻¹ as the current density increases to 10 000 mA g⁻¹.     

Improvement of the structural and chemical properties of a commercial activated carbon for its application in electrochemical capacitors

The present paper shows that the performance of an inexpensive activated carbon used in electrochemical capacitors can be significantly enhanced by a simple treatment with KOH at 850 °C. The changes in the specific surface area, as well as in the surface chemistry, lead to high capacitance values, which provide a noticeable energy density.The KOH-treatment of a commercial activated carbon leads to highly pure carbons with effective surface areas in the range of 1300-1500 m² g⁻¹ and gravimetric capacitances as high as three times that of the raw carbon.For re-activated carbons, one obtains at low current density (50 mA g⁻¹) values of 200 F g⁻¹ in aqueous electrolytes (1M H₂SO₄ and 6M KOH) and around 150 F g⁻¹ in 1M (C₂H₅)₄NBF₄ in acetonitrile. Furthermore, the resulting carbons present an enhanced and stable performance for high charge/discharge load in organic and aqueous media.This work confirms the possibilities offered by immersion calorimetry on its own for the prediction of the specific capacitance of carbons in (C₂H₅)₄NBF₄/acetonitrile. On the other hand, it also shows the limitations of this technique to assess, with a good accuracy, the suitability of a carbon to be used as capacitor electrodes operating in aqueous electrolytes (H₂SO₄ and KOH).     

Optimisation of supercapacitors using carbons with controlled nanotexture and nitrogen content

In order to optimize the performance of supercapacitors, the capacitance of the carbon materials used as electrodes was strictly related to their pores size and also to their redox properties. Well-sized carbons have been elaborated through a template technique using mesoporous silica. For a series of template carbons, a perfect linear dependence has been found for the capacitance values versus the micropore volume determined by CO₂ adsorption. The redox properties of carbons were enhanced by substituting nitrogen for carbon up to ca. 7 wt.%. For carbons with similar nanotextural characteristics, the electrochemical measurements showed a proportional increase of the specific capacitance with the nitrogen content in acidic electrolyte. For an activated carbon from polyacrylonitrile with a specific surface area of only 800 m² g⁻¹, but with a nitrogen content of 7 wt.%, the capacitance reaches 160 F g⁻¹, with very little fading during cycling.     

High power density electrodes for Carbon supercapacitor applications

This paper presents results obtained with 4 cm² Carbon/Carbon supercapacitors cells in organic electrolyte. In the first approach, a surface treatment for Al current collector foil via the sol-gel route has been used in order to decrease the Al/active material interface resistance. Performances obtained with this original process are: a low equivalent series resistance (ESR) of 0.5 Ω cm² and a specific capacitance of 95 F g⁻¹ of activated carbon.Then, supercapacitors assembled with treated Al foil and active material containing activated carbon/carbon nanotubes (CNTs) with different compositions have been studied. Galvanostatic cycling measurements show that when CNTs content increases, both ESR and specific capacitance are decreased. Fifteen percent appears to be a good compromise between stored energy and delivered power with an ESR of 0.4 Ω cm² and a specific capacitance of 93 F g⁻¹ of carbonaceous active material.Finally, cells frequency behaviour has been characterized by Electrochemical Impedance Spectroscopy. The relaxation time constant of cells decreases when the CNTs content increases. For 15% of CNTs, the time constant is about 30% lower as compared to a cell using pure activated carbon-based electrodes leading to a higher delivered power.     

Electrochemical capacitors based on highly porous carbons prepared by KOH activation

Various coal and pitch-derived carbonaceous materials were activated for 5 h at 800 °C using potassium hydroxide and 1:4 component ratio. Porosity development of the resultant activated carbons (ACs) was assessed by N₂ sorption at 77 K and their capability of the charge accumulation in electric double layer was determined using galvanostatic, voltammetric and impedance spectroscopy techniques. ACs produced from different precursors are all microporous in character but differ in terms of the total pore volume (from 1.05 to 1.61 cm³ g⁻¹), BET surface area (from 1900 to 3200 m² g⁻¹) and pore size distribution. Very promising capacitance values, ranging from 200 to 320 F g⁻¹, have been found for these materials operating in acidic 1 mol l⁻¹ H₂SO₄ electrolytic solution. The variations in the electrochemical behavior (charge propagation, self-discharge, frequency response) are considered in relation to the porous texture characteristics, elemental composition but also possible effect of structural ordering due to various precursor materials used. Cycling investigation of all the capacitors has been also performed to compare ability of the charge accumulation for different carbon materials during subsequent cycles.     

Porous carbons prepared by using metal-organic framework as the precursor for supercapacitors

Several kinds of porous carbons were easily prepared by using metal-organic framework as both template and carbon precursor. Nanocasting is chosen to adjust the textures and structures with phenolic resin or carbon tetrachloride and ethylenediamine as the additional carbon sources. The carbon materials were further activated by potassium hydroxide (KOH). The electrochemical capacitance behaviors of these carbon materials were investigated in both aqueous and organic electrolytes. Energy densities of 9.4 W h kg⁻¹ in 6 M KOH and 31.2 W h kg⁻¹ in 1.5 M tetraethylammonium tetrafluoroborate acetonitrile solution can be obtained for one of the prepared porous carbon materials (MAC-A) with the surface area of 2222 m² g⁻¹ and the total pore volume of 1.14 cm³ g⁻¹. Due to its high packing density of 0.93 g cm⁻³, the related volumetric specific energy densities of 8.8 and 29.0 W h L⁻¹ can be got.     

High capacitance properties of polyaniline by electrochemical deposition on a porous carbon substrate

Electrochemical deposition of polyaniline (PANI) is carried out on a porous carbon substrate for supercapacitor studies. The effect of substrate is studied by comparing the results obtained using platinum, stainless steel and porous carbon substrates. PANI deposited at 100 mV s⁻¹ sweep rate by potentiodynamic technique on porous carbon substrate is found to possess superior capacitance properties. Experimental variables, namely, concentrations of aniline monomer and H₂SO₄ supporting electrolyte are varied and arrived at the optimum concentrations to obtain a maximum capacitance of PANI. Low concentrations of both aniline and H₂SO₄, which produce PANI at low rates, are desirable. The PANI deposits prepared under these conditions possess network morphology of nanofibrils. Capacitance values as high as 1600 F g⁻¹ are obtained and PANI coated carbon electrodes facilitate charge-discharge current densities as high as 45 mA cm⁻² (19.8 A g⁻¹). Electrodes are found to be fairly stable over a long cycle-life, although there is some capacitance loss during the initial stages of cycling.