Polymer blends of polyamide-6 and poly(phenylene oxide) compatibilized by styrene-co-glycidyl methacrylate

Incompatible polymer blends between polyamide-6 (PA6) and poly(phenylene oxide) (PPO) have been compatibilized in situ by the styrene-glycidyl methacrylate (SG) reactive copolymers. The epoxy functional groups in SG copolymers can react with the PA6 amine and carboxylic endgroups at interface to form various SG-g-PA6 copolymers. These in situ-formed grafted copolymers tend to anchor along interface to function as compatibilizer of the blends. The styrene and the SG segments of the grafted copolymers are miscible (or near miscible) with PPO; whereas the PA6 segments are structurally identical with PA6 phase. The compatibilized blend, depending on quantity of the compatibilizer addition and the glycidyl methacrylate (GMA) content in the SG copolymer, results in smaller phase domain, higher viscosity, and improved mechanical properties. About 5% GMA is the optimum content in SG copolymer that produces the best compatibilization of the blends. This study demonstrates that SG reactive copolymers can be used effectively in compatibilizing polymer blends of PA6 and PPO. © 1996 John Wiley & Sons, Inc.     

Improved processability of PA66-polyimide copolymers with different polyimide contents

Limitations in the properties of polyamide PA66, such as low glass transition temperature and high water absorptivity, limit its applications. Introduction of amorphous polyimide segments into the PA66 main chain lowers the glass transition temperature and melting temperature and also improves its processability. PA66-polyimide (PA-PI) copolymers with different weight ratios of PI are prepared by high temperature and high-pressure solution polymerization. The degree of crystallization of PA-PI copolymers decreases with increasing PI content. The melting point decreases from 261°C for PA66 to 223°C for PA-PI-4. Dynamic mechanical analysis shows that the T_g increases from 70 to 90°C, and the storage modulus can be well maintained. Rheological studies show that the temperature for processing can reach 70°C. Copolymers with different PI contents show different processing viscosities. In addition, water absorptivity (about 1.8%) and dielectric constant values of PA-PI and PA6/6T are similar.     

Kinetic studies of the reactive compatibilization of polyamide 6, polycarbonate and poly(propylene oxide)

The kinetics of the reactive blending process occurring during the stirred melting of polyamide 6/polycarbonate (PA6/PC), polyamide 6/polycarbonate/poly(propylene oxide) (PA6/PC/PPO) in a Haake internal mixer at 240°C were investigated. In the PA6/PC blends the formation of copolymers can be observed and they act as compatibilizing agents, raising the miscibility of these blends. In the PA6/PC/PPO blends, the composition is very important in creating the PA6-PC copolymers. The rise of the PPO percentage increases the mobility of the PA6 molecules and the probability of formation of PA6-PC copolymers in PA6/PC/PPO blends with 10% w/w of PC. The PPO percentage (3-10 phr) influences the kinetics of reaction of PA6/PC/PPO ternary blends with a constant PA6/PC mass ratio (85/15).     

Compatibilization of PS and PA6 Blends by Means of Poly(oxyalkylene)amine Modified Styrene-Maleic Anhydride Copolymer

The compatibilization effect of SMA-co-M2070-co-DAP comb-like copolymers, SMMD, on immiscible blends of polystyrene (PS) and polyamide-6 (PA6) is examined in terms of phase structure, thermal behavior, dynamic mechanical analysis, and mechanical properties. A series of SMMD copolymers are synthesized and confirmed by the FT-IR analysis. These compatibilizers have different amphiphilic properties depending on the content of hydrophilic poly(oxyethylene) segments (M2070) and the molar ratio of MA/amine. The morphologies of PS/PA6, affected by the increasing amount of SMMD compatibilizer, show a more regular and finer dispersion. The sizes of dispersed particles have no marked changes over the saturation level of compatibilizer. The glass transition temperatures of the blends are between that of PS and PA6, while the added SMMD copolymer is mainly located at the interface. Using these SMMD copolymers, the compatibilized blends show some improvements in mechanical properties, including Izod impact strength and flexural properties. The graft poly(oxyethylene) and amide functionalities in SMMD structures in forming hydrogen bonding with PA6 and, the polystyrene backbone in π–π interaction with PS facilitate the compatibilizing effect.     

Poly(styrene-graft-ethylene oxide) as a compatibilizer in polystyrene/polyamide blends

Polystyrene (PS) blends containing a dispersed phase of either polyamide-6 (PA-6) or polyamide-12 (PA-12) were compatibilized by additions of 1, 3, or 5 wt % poly(styrene-graft-ethylene oxide). The graft copolymers were found to have a stabilizing effect on the domain sizes. Weight average radii of PA-6 domains in compression molded samples were reduced by a factor of 5 with 3 wt % graft copolymer added. The corresponding size reduction for PA-12 domains was by a factor of 3. Also, the domain sizes were more uniformly distributed in blends containing the graft copolymers. Thermal analysis of the blends revealed that compatibilization retarded the PA crystallization, with some PA crystallizing at the PS glass transition. This retarded crystallization is explained as a result of the domain size reduction and by the presence of graft copolymer at the interface. The graft copolymers had a toughening effect on the blends and the impact strength of a PS/PA-12 blend was improved by 65% by adding 3 wt % of graft copolymer. Binary blends of the PA and poly(ethylene oxide) (PEO) were investigated in a separate study to verify miscibility of the graft copolymer side chains and the PA. Hydrogen bonding between PA-6 and PEO was confirmed by IR spectroscopy and partial miscibility was indicated by melting point depressions. © 1995 John Wiley & Sons, Inc.     

(PE-g-PB-g-PA6)接枝共聚物中PA6链段结晶行为研究

采用选择性溶剂交替抽提的方法提纯在PE-g-PB-g-MA/PA6共混物中原位生成的接枝共聚物PE-g-PB-g-PA6,通过TEM﹑XPS﹑XRD﹑DSC等方法研究了该接枝共聚物的形貌与结晶行为。结果表明,PA6链段的结晶受到相形貌和分子结构的限制,扩散速度降低,导致在通常的结晶速率条件下(10℃/min)结晶不完善。     

Structure of polyamide 6 and poly (p-benzamide) in their rod-coil-rod triblock copolymers investigated with in situ wide angle X-ray diffraction

A series of rod-coil-rod triblock copolymers containing polycaprolactam (PA6) as the coil block and poly (p-benzamide) (PBA) as the rod block were synthesized by a two-step polycondensation reaction. Proton nuclear magnetic resonance (¹H NMR), UV-vis spectrophotometry (UVS) and differential scanning calorimetry (DSC) were performed to determine the fundamental molecular structure and thermal property of copolymers. UV-vis spectrophotometry results revealed that the content of PBA homopolymer increased with the block length (number of monomer) of PBA and reached a plateau value ranging from 22 to 40 monomers of PBA. The wide angle X-ray diffraction (WAXD) measurements indicated that the crystallization of PA6 blocks was strongly suppressed due to the stretching from rods after annealed at temperature above the melting point of PA6. Only a few imperfect crystals of PA6 existed in the samples with low volume fraction of PBA. Moreover, the variation of PA6 block length hardly affected the crystallinity of PBA, which was dominantly controlled by the block length of PBA as diffusion was the control step for PBA crystallization at the annealing temperature.     

Synthesis and characterization of ABA‐type triblock copolymers derived from polyimide and poly(2‐methyl‐2‐adamantyl methacrylate)

ABA‐type triblock copolymers derived from 4,4‐(hexafluoroisopropylidene)diphthalic anhydride‐2,3,5,6‐tetramethyl‐1,4‐phenylenediamine and 2‐methyl‐2‐adamantyl methacrylate (2‐MAdMA) were synthesized via atom transfer radical polymerization. The component ratios of polyimide (PI) and poly(2‐MAdMA) (PMAdMA) were about 8/2, 6/4 and 3/7, as determined using ¹H NMR spectroscopy and thermogravimetric analysis (TGA). The film structure of the triblock copolymers was dependent on the PI structure. Hydrophobicity increased as the component ratio of PMAdMA increased. Based on TGA, three‐step decomposition behaviors of all triblock copolymers derived from PI and PMAdMA in nitrogen and air atmosphere were observed. The gas permeability of the triblock copolymers was lower than that of PI. This finding can be attributed to the decrease in fractional free volume by the adamantane component and the decrease in permeability of the triblock copolymers compared with PI. The dielectric constant of the triblock copolymers was lower than that of PI. The dielectric constant was dependent on molar volume and molar porlarizability, and the dielectric constant derived from the symmetric structure of adamantane was reduced. The ABA‐type triblock copolymers derived from PI and PMAdMA can be considered as new polymer materials with high hydrophobicity, high H₂/CO₂ selectivity and low dielectric constant. © 2013 Society of Chemical Industry     

A study on the use of phenoxy resins as compatibilizers of polyamide 6 (PA6) and polybutylene terephthalate (PBT)

In this study we investigated the potential of phenoxy resins as compatibilizers in the blending of two high‐volume engineering thermoplastics—polyamide 6 (PA6) and polybutylene terephthalate (PBT), in an effort to establish the usefulness of blending as a method of recycling of mixed plastic wastes. It was found that phenoxy resins formed miscible blends with PBT, formed grafted copolymers with PBT through ester exchange reactions, and—though formed immiscible blends with PA6—produced energetic interactions in the form of hydrogen bonding with PA6. The ternary blend systems of 70 parts PA6, 30 parts PBT, and respectively 5, 10, and 30 parts phenoxy resins, all by weight, revealed at two‐phase nature—PA6 as the continuous phase and miscible blends of PBT and phenoxy resins as the dispersed phase—and were found to be stable to phase coarsening by annealing with mechanical properties at least as good as those of the component polymers.     

Reactive processing compatibilization of direct injection molded polyamide‐6/poly(ethylene terephthalate) blends

Finely dispersed blends of polyamide 6 (PA‐6) and poly(ethylene terephthalate) (PET) were obtained by direct injection molding throughout the full composition range. The blends comprised a probably pure PA‐6 phase, and a PET phase that was apparently pure in PET‐rich blends and contained slight reacted PA‐6 amounts in PA‐6‐rich blends. This very complex morphology was characterized by the presence of dispersed particles at three levels and by a very large interface area/dispersed phase volume ratio. The linear ductility behavior was attributed to both the presence of reacted copolymers and the large interface area/dispersed volume ratio, and the synergism in both the Young's modulus and yield stress to the increased orientation of the blends related to that of the pure components. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 564–574, 2005     

Graft copolymers of poly(methyl methacrylate) and polyamide-6 via in situ anionic polymerization of ε-caprolactam and their properties

Graft copolymers of poly(methyl methacrylate) and polyamide-6 (PMMA-g–PA6) were investigated via in situ anionic polymerization of ε-caprolactam, using PMMA precursors with N-carbamated caprolactam pendants (PMMA–CCL) as macroactivators and sodium caprolactamate as catalyst. Three grades of PMMA–CCLs obtained by free radical copolymerization were used for synthesizing the PMMA-g–PA6 copolymers with different PMMA content. The resulting graft copolymer was characterized by Fourier-transform infrared spectroscopy and selective extraction. Scanning electron microscopy is used to clarify the phase morphology of obtained polymer by fracture surface. The thermal property, crystallinity and dimensional stability of graft copolymer were studied using differential scanning calorimetry, X-ray diffraction and water absorption measurement. The results show the T_g of graft copolymer is higher than that of neat PA6, but the onset and peak points of graft copolymer melting point are shifted to lower temperature. The percentage crystallinity and water absorption of PMMA-g–PA6 copolymer decrease with increasing PMMA content, but the crystal structure of PA6 is scarcely affected by the presence of PMMA. Graft copolymers have improved dimensional stabilities relative to neat PA6. Upon the incorporation of 19.9 wt% PMMA into PA6, the water absorption of PMMA-g–PA6 copolymer has been reduced from 4.8 for neat PA6 to 2.1%.     

Poly(ethylene‐graft‐ethylene oxide) (PE‐PEO) and poly(ethylene‐co‐acrylic acid) (PEAA) as compatibilizers in blends of LDPE and polyamide‐6

In a blend of two immiscible polymers a controlled morphology can be obtained by adding a block or graft copolymer as compatibilizer. In the present work blends of low‐density polyethylene (PE) and polyamide‐6 (PA‐6) were prepared by melt mixing the polymers in a co‐rotating, intermeshing twin‐screw extruder. Poly(ethylene‐graft‐polyethylene oxide) (PE‐PEO), synthesized from poly(ethylene‐co‐acrylic acid) (PEAA) (backbone) and poly(ethylene oxide) monomethyl ether (MPEO) (grafts), was added as compatibilizer. As a comparison, the unmodified backbone polymer, PEAA, was used. The morphology of the blends was studied by scanning electron microscopy (SEM). Melting and crystallization behavior of the blends was investigated by differential scanning calorimetry (DSC) and mechanical properties by tensile testing. The compatibilizing mechanisms were different for the two copolymers, and generated two different blend morphologies. Addition of PE‐PEO gave a material with small, well‐dispersed PA‐spheres having good adhesion to the PE matrix, whereas PEAA generated a morphology characterized by small PA‐spheres agglomerated to larger structures. Both compatibilized PE/PA blends had much improved mechanical properties compared with the uncompatibilized blend, with elongation at break (ε_b) increasing up to 200%. Addition of compatibilizer to the PE/PA blends stabilized the morphology towards coalescence and significantly reduced the size of the dispersed phase domains, from an average diameter of 20 μm in the unmodified PE/PA blend to approximately 1 μm in the compatibilized blends. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2416–2424, 2000     

One-step functionalization and reactive blending of polyolefin/polyamide mixtures (EPM/PA6)

Diethyl maleate, maleic anhydride and dicumyl peroxide in different ratios were directly added to molten polymeric mixtures based on ethylene-co-propylene (EPM) and polyamide 6 (PA6) to perform in one-step the functional groups grafting and branched copolymer formation necessary to obtain compatibilized products.The characterization of the blends by selective solvent extraction and IR and NMR analysis of the various fractions allowed to evidence the occurrence of maleate grafting on both EPM and PA6 as well as the formation of graft copolymers at the interface. The effect of the reactions on phase morphology development and thermal properties was evaluated by SEM and DSC analysis respectively in order to investigate the compatibilization extent in comparison with the conventional two-steps procedure. Besides tests about mechanical properties of samples produced by the extrusion were carried out.     

Polyamide4‐block‐poly(vinyl acetate) via a polyamide4 azo macromolecular initiator: Thermal and mechanical behavior,biodegradation, and morphology

A series of polyamide4‐block‐poly(vinyl acetate)s were synthesized by the radical polymerization of vinyl acetate (VAc) using an azo macromolecular initiator composed of polyamide4 (PA4). The block copolymers were investigated by examining their molecular weight, structure, thermal and mechanical properties, biodegradation, and the morphology of the film surface. The compositions and molecular weights (Mw) ranging from 46,800 to 163,700 g mol^?1 of the block copolymers varied linearly with increasing molar ratio of VAc to azo‐PA4. The block copolymers have high melting points of 248.2–262.5°C owing to PA4 blocks and heats of fusion, which were linearly dependent on the PA4 content. The mechanical properties of the block copolymers were monotonically dependent on the composition, i.e., increasing the PA4 content increased the tensile strength, whereas increasing the poly(vinyl acetate) content increased the elongation at break. The morphology of the block copolymers suggested the appearance of microphase separation. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42466.     

Frustrated structures of polycaprolactam and poly(p-benzamide) in their rod-coil-rod triblock copolymers

A series of rod-coil-rod triblock copolymers were synthesized by two-step polycondensation with polycaprolactam (PA6) as the flexible block and poly(p-benzamide) (PBA) as the rod. Proton nuclear magnetic resonance (¹H NMR), UV-vis spectrophotometry and differential scanning calorimetric (DSC) were first performed to determine the fundamental molecular structure and thermal property of each polymer. Through wide angle X-ray scattering (WAXS), and Fourier transformation infrared spectroscopy (FT-IR) measurements, frustrated structures of both components were studied. For PA6, a quasi-γ mesomorphic order was found in the transition-region nearby the PBA domain which is more favored with the increase of the PBA content owing to stretching from the PBA rod block and different cross-section areas of the rod and coil chains. On the other hand, the mesomorphic order of PA6 segments imposes stretching and constraint on the PBA blocks, which leads to a reduction of order of PBA block when the volume fraction of rod reaches approximately 45%. α crystals of PA6 can form only in the triblock copolymer with low volume fraction of PBA, which exhibit the Brill transition feature during the heating process though this transition ends prematurely as the melting of crystals.     

Blend composition dependence of the compatibilizing efficiency of graft copolymers for immiscible polymer blends

This work is concerned with the dependence of the compatibilizing efficiency of graft copolymers on the composition of immiscible polymer blends. A series of graft copolymers of polystyrene (PS) and polyamide 6 (PA6), denoted as PS‐g‐PA6, with different molecular structures were used as compatibilizers. The PS‐g‐PA6 was more efficient for the PS/PA6 (80/20) blend than for the PS/PA6 (20/80) one, indicating that a graft copolymer whose backbone and grafts match the matrix and the disperse phase polymers, respectively, has higher compatibilizing efficiency. This is in disagreement with the literature. Moreover, whatever the blend composition, for PS‐g‐PA6 graft copolymers with the same backbone and the same number of grafts per backbone, the longer the grafts, the higher their compatibilizing and stabilizing efficiency; for a given backbone/graft mass ratio, the longer the grafts and concomitantly the smaller the number of grafts per backbone, the higher the compatibilizing and stabilizing efficiency of the graft copolymer. POLYM. ENG. SCI., 2010. © 2010 Society of Plastics Engineers     

Characterization and water vapor sorption property of ABA‐type triblock copolymers derived from polyimide and poly(methyl methacrylate)

The characterization of ABA‐type triblock copolymer films derived from polyimide (PI) macroinitiator and poly(methyl methacrylate) (PMMA) synthesized by atom transfer radical polymerization was investigated by focusing on different block lengths of PMMA. The hydrophobic property tends to increase with increasing PMMA content in the triblock copolymers, while the PMMA blocks enhance the charge transfer interaction between the PI segments. The water vapor sorption measurement of triblock copolymers was determined at 35 °C. The water vapor solubility of triblock copolymers tends to decrease with increasing PMMA content. In addition, linear correlations were observed between the solubility and polymer‐free volume and polymer molecular polarity in triblock copolymers as well as in other conventional polymer families. According to Zimm?Lundberg analysis, the PMMA block segments in the triblock copolymers accelerate water vapor clustering due to the high mobility of PMMA. The mobility of PMMA block segments strongly affected not only physical properties but also the water vapor solubility of the triblock copolymers. The ABA triblock copolymerization composed of PI and PMMA is one of the effective ways to improve the hydrophobic property. © 2013 Society of Chemical Industry     

Blends of poly(2,6‐dimethyl‐1,4‐phenylene oxide)/polyamide 6 toughened by maleated polystyrene‐based copolymers: Mechanical properties,morphology, and rheology

Poly(2,6‐dimethyl‐1,4‐phenylene oxide)/polyamide 6 (PPO/PA6 30/70) blends were impact modified by addition of three kinds of maleated polystyrene‐based copolymers, i.e., maleated styrene‐ethylene‐butylene‐styrene copolymer (SEBS‐g‐MA), maleated methyl methacrylate‐butadiene‐styrene copolymer (MBS‐g‐MA), and maleated acrylonitrile‐butadiene‐styrene copolymer (ABS‐g‐MA). The mechanical properties, morphology and rheological behavior of the impact modified PPO/PA6 blends were investigated. The selective location of the maleated copolymers in one phase or at interface accounted for the different toughening effects of the maleated copolymer, which is closely related to their molecular structure and composition. SEBS‐g‐MA was uniformly dispersed in PPO phase and greatly toughened PPO/PA6 blends even at low temperature. MBS‐g‐MA particles were mainly dispersed in the PA6 phase and around the PPO phase, resulting in a significant enhancement of the notched Izod impact strength of PPO/PA6 blends from 45 J/m to 281 J/m at the MBS‐g‐MA content of 20 phr. In comparison, the ABS‐g‐MA was mainly dispersed in PA6 phase without much influencing the original mechanical properties of the PPO/PA6 blend. The different molecule structure and selective location of the maleated copolymers in the blends were reflected by the change of rheological behavior as well. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis of polyisoprene-poly(methyl methacrylate) block copolymers by using polyisoprene as a macro-iniferter

Summary Polyisoprene (PI) was pre-polymerized by using benzyl diethyldithiocarbamate (BDC) as an iniferter. The obtained PI was subsequently used to react with methyl methacrylate (MMA) in order to investigate whether the relevant block copolymers can be achieved. Results from ¹H-NMR and GPC reveal that the PI-PMMA block copolymers were formed. This suggests that polymerization of isoprene through the use of BDC proceeded via a (psuedo) “living” mechanism. Received: 9 August 1999/Revised version: 27 September 1999/Accepted: 1 October 1999     

Toughening of polyamide‐6 with little loss in modulus by block copolymer containing poly(styrene‐alt‐maleic acid) segment

Toughening of polyamide‐6 (PA6) by elastomers without sacrificing the modulus of blends has always been a challenge. In this study, PA6 was modified by poly(styrene‐alt‐maleic acid)‐block‐polystyrene‐block‐poly(n‐butyl acrylate)‐block‐polystyrene tetrablock copolymer (BCP) elastomer. The introduced acid groups in BCP resulted in the size of BCP inclusions down to nanometers in polyamide matrix. 10 wt % of BCP‐modified PA6 blends achieved five times increase in notched impact strength with almost no loss in modulus. Microscopic observations suggested the cavitation of elastomer particles and shear yielding of PA6 matrix to be the major toughening mechanism. This research provides a strategy to toughen polyamides by block copolymers at very low rubber content. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44849.