Ilmenite with addition of NiO as oxygen carrier for chemical-looping combustion

The naturally occurring mineral ilmenite, FeTiO₃, has been examined as oxygen carrier for chemical-looping combustion. NiO-based particles have been used as an additive, in order to examine if it is possible to utilize the catalytic properties of metallic Ni to facilitate decomposition of hydrocarbons into more reactive combustion intermediates such as CO and H₂. Firstly, ilmenite was examined by oxidation and reduction experiments in a batch fluidized-bed reactor. These experiments indicated moderate reactivity between ilmenite and CH₄, which was used as reducing gas. However, adding 5 wt.% of NiO-based particles to the ilmenite improved the conversion of CH₄ greatly, resulting in an increase in combustion efficiency with a factor of 3. Secondly, 83 h of chemical-looping combustion experiments were conducted in a small circulating fluidized-bed reactor, using ilmenite as oxygen carrier and natural gas as fuel. A wide range of process parameters and different levels of NiO addition were examined. Occasionally, there were problems with the circulation of solids between the air reactor and fuel reactor, but most of the time the experiments worked well. The products were mostly CO₂, H₂O and unconverted CH₄. Adding small amounts of NiO-based particles to the reactor increased the conversion of the fuel considerably. For the base case conducted at 900°, the combustion efficiency was 76% for pure ilmenite and 90% for the corresponding experiments with 1 wt.% NiO-based particles added to the reactor. The properties of ilmenite were found to change considerably during operation. Used particles had lower density, were more reactive and more porous than fresh particles. These changes appear to have been physical, and no unexpected chemical phases could be identified.     

Solid fuels in chemical-looping combustion using a NiO-based oxygen carrier

The feasibility of using three different solid fuels in chemical-looping combustion (CLC) has been investigated using NiO as oxygen carrier. A laboratory fluidized-bed reactor system for solid fuel was used, simulating a chemical-looping combustion system by exposing the sample to alternating reducing and oxidizing conditions. In each reducing phase 0.2 g of fuel was added to the reactor containing 20 g oxygen carrier. The experiments were performed at 970 °C. Compared to previously published results with other oxygen carriers the reactivity of the used Ni-particles was considerably lower for the high-sulphur fuel and higher for the low-sulphur fuel. Much more unconverted CO was released and the fuel conversion was much slower for high-sulphur fuel such as petroleum coke, suggesting that the nickel-based oxygen carrier was deactivated by the presence of sulphur. The NiO particles also showed good reactivity with methane and a syngas mixture of 50% H₂ and 50% CO. For all experiments the oxygen carrier showed good fluidizing properties without any signs of agglomeration.     

Behavior of ilmenite as oxygen carrier in chemical-looping combustion

For a future scenery where will exist limitation for CO₂ emissions, chemical-looping combustion (CLC) has been identified as a promising technology to reduce the cost related to CO₂ capture from power plants. In CLC a solid oxygen-carrier transfers oxygen from the air to the fuel in a cyclic manner, avoiding direct contact between them. CO₂ is inherently obtained in a separate stream. For this process the oxygen-carrier circulates between two interconnected fluidized-bed reactors. To adapt CLC for solid fuels the oxygen-carrier reacts with the gas proceeding from the solid fuel gasification, which is carried out right in the fuel-reactor. Ilmenite, a natural mineral composed of FeTiO₃, is a low cost and promising material for its use on a large scale in CLC.The aim of this study is to analyze the behavior of ilmenite as oxygen-carrier in CLC. Particular attention was put on the variation of chemical and physical characteristics of ilmenite particles during consecutive redox cycles in a batch fluidized-bed reactor using CH₄, H₂ and CO as reducing gases. Reaction with H₂ was faster than with CO, and near full H₂ conversion was obtained in the fluidized-bed. Lower reactivity was found for CH₄. Ilmenite increased its reactivity with the number of cycles, especially for CH₄. The structural changes of ilmenite, as well as the variations in its behavior with a high number of cycles were also evaluated with a 100 cycle test using a CO + H₂ syngas mixture. Tests with different H₂:CO ratios were also made in order to see the reciprocal influence of both reducing gases and it turned out that the reaction rate is the sum of the individual reaction rates of H₂ and CO. The oxidation reaction of ilmenite was also investigated. An activation process for the oxidation reaction was observed and two steps for the reaction development were differenced. The oxidation reaction was fast and complete oxidation could be reached after every cycle. Low attrition values were found and no defluidization was observed during fluidized-bed operation. During activation process, the porosity of particles increased from low porosity values up to values of 27.5%. The appearance of an external shell in the particle was observed, which is Fe enriched. The segregation of Fe from TiO₂ causes that the oxygen transport capacity, R_OC, decreases from the initial R_OC = 4.0% to 2.1% after 100 redox cycles.     

Reduction and oxidation properties of Fe2O3/ZrO2 oxygen carrier for hydrogen production

Fe₂O₃ is a promising oxygen carrier for hydrogen production in the chemical-looping process. A set of kinetic studies on reduction with CH₄, CO and H₂ respectively, oxidation with water and oxygen containing Ar for chemical-looping hydrogen production was conducted. Fe₂O₃ (20 wt.%)/ZrO₂ was prepared by a co-precipitation method. The main variables in the TGA (thermogravimetric analyzer) experiment were temperatures and gas concentrations. The reaction kinetics parameters were estimated based on the experimental data. In the reduction by CH₄, CO and H₂, the reaction rate changed near FeO. Changes in the reaction rate due to phase transformation were observed at low temperature and low gas concentration during the reduction by CH₄, but the phenomenon was not remarkable for the reduction by CO and H₂. The reduction rate achieved using CO and H₂ was relatively faster than achieved using CH₄. The Hancock and Sharp method of comparing the kinetics of isothermal solid-state reactions was applied. A phase boundary controlled model (contacting sphere) was applied to the reduction of Fe₂O₃ to FeO by CH₄, and a different phase boundary controlled model (contacting infinite slab) was fit well to the reduction of FeO to Fe by CH₄. The reduction of Fe₂O₃ to Fe by CO and H₂ can be described by the former phase boundary controlled model (contacting sphere). This phase boundary controlled model (contacting sphere) also fit well for the oxidation of Fe to Fe₃O₄ by water and FeO to Fe₂O₃ by oxygen containing Ar. These kinetics data could be used to design chemical-looping hydrogen production systems.     

Kinetics of redox reactions of ilmenite for chemical-looping combustion

The objective of this study was to establish the kinetic of both reduction and oxidation reactions taking place in the chemical-looping combustion (CLC) process using ilmenite as an oxygen carrier. Because of the benefits of using of pre-oxidized ilmenite and the activation of the ilmenite during the redox cycles, the reactivity of both the pre-oxidized and activated ilmenite was analyzed. The experimental tests were carried out in a thermogravimetric analyzer (TGA), using H₂, CO or CH₄ as reducing gases, and O₂ for the oxidation step. Thus, the reactivity with the main reacting gases was analyzed when natural gas, syngas or coal are used as fuels in a CLC system. The changing grain size model (CGSM) was used to predict the evolution with time of the solid conversion and to determine the kinetic parameters. In most cases, the reaction was controlled by chemical reaction in the grain boundary. In addition, to predict the behaviour of the oxidation during the first redox cycle of pre-oxidized ilmenite, a mixed resistance between chemical reaction and diffusion in the solid product was needed. The kinetic parameters of both reduction and oxidation reactions of the pre-oxidized and activated ilmenite were established. The reaction order for the main part of the reduction reactions of pre-oxidized and activated ilmenite with H₂, CO, CH₄ and O₂ was n=1, being different (n=0.8) for the reaction of activated ilmenite with CO. Activation energies from 109 to 165 kJ mol⁻¹ for pre-oxidized ilmenite and from 65 to 135 kJ mol⁻¹ for activated ilmenite were found for the different reactions with H₂, CO and CH₄. For the oxidation reaction activation energies found were lower, 11 kJ mol⁻¹ for pre-oxidized and 25 kJ mol⁻¹ for activated ilmenite.Finally, simplified models of the fuel and air reactors were used to do an assessment of the use of ilmenite as an oxygen carrier in a CLC system. The reactor models use the reaction model in the particle and the kinetic parameters obtained in this work. Taking into account for its oxygen transport capacity, the moderated solids inventory and the low cost of the material, ilmenite presents a competitive performance against synthetic oxygen carriers when coal or syngas are used as fuel.     

Titania-supported iron oxide as oxygen carrier for chemical-looping combustion of methane

Chemical-looping combustion is a two-stage process proposed as an alternative for the combustion of carbonaceous materials, such as natural gas or coal gas, for almost complete CO₂ capture. In the reduction stage, the structural oxygen contained in the lattice of a reducible inorganic oxide, is used for combustion of the carbonaceous material. In the regeneration stage the oxygen carrier, found in a reduced state after the reduction stage, is regenerated with pure air to recover the physical and chemical properties of the carrier, ready to reinitiate a new cycle reduction-regeneration. In a typical multicycle reactor test, the carriers are subjected to accumulative chemical and thermal stresses and the performance will, probably, decay progressively with the number of cycles. The occurrence of some side reactions may limit the efficiency of the overall process in CO₂ capture. In this paper, titania-supported iron oxides with different iron loadings have been tested in multicycle tests in a fixed-bed reactor at 900 °C and atmospheric pressure, as oxygen carriers for the chemical-looping combustion of methane. The study shows that the available oxygen for methane combustion in the reduction stage is lower than expected since the active phase interacts with the support forming FeTiO₃ ilmenite. The reactivity of these iron based carriers in the reduction stage is independent on the iron oxide content but lower than that exhibited by other tested carriers, such as CuO or NiO. However, iron carriers are cheaper no showing any tendency to carbon deposition.     

Direct conversion of methane to synthesis gas using lattice oxygen of CeO2–Fe2O3 complex oxides

Three kinds of complex oxides oxygen carriers (CeO₂–Fe₂O₃, CeO₂–ZrO₂ and ZrO₂–Fe₂O₃) were prepared and tested for the gas–solid reaction with methane in the absence of gaseous oxidant. These oxides were prepared by co-precipitation method and characterized by means of XRD, H₂-TPR and Raman. The XRD measurement shows that Fe₂O₃ particles well disperse on ZrO₂ surface and Ce–Zr solid solution forms in CeO₂–ZrO₂ sample. For CeO₂–Fe₂O₃ sample, only a small part of Fe³⁺ has been incorporated into the ceria lattice to form solid solutions and the rest left on the surface of the oxides. Low reduction temperature and low lattice oxygen content are observed over ZrO₂–Fe₂O₃ and CeO₂–ZrO₂ samples, respectively by H₂-TPR experiments. On the other hand, CeO₂–Fe₂O₃ shows a rather high reduction peak ascribed to the consuming of H₂ by bulk CeO₂, indicating high lattice oxygen content in CeO₂–Fe₂O₃ complex oxides. The gas–solid reaction between methane and oxygen carriers are strongly affected by the reaction temperature and higher temperature is benefit to the methane oxidation. ZrO₂–Fe₂O₃ sample shows evident methane combustion during the reducing of Fe₂O₃, and then the methane conversion is strongly enhanced by the reduced Fe species through catalytic cracking of methane. CeO₂–ZrO₂ complex oxides present a high activity for methane oxidation due to the formation of Ce–Zr solid solution, however, the low synthesis gas selectivity due to the high density of surface defects on Ce–Zr–O surface could also be observed. The highly selective synthesis gas (with H₂/CO ratio of 2) can be obtained over CeO₂–Fe₂O₃ oxygen carrier through gas–solid reaction at 800 °C. It is proposed that the dispersed Fe₂O₃ and Ce–Fe solid solution interact to contribute to the generation of synthesis gas. The reduced oxygen carrier could be re-oxidized by air and restored its initial state. The CeO₂–Fe₂O₃ complex oxides maintained very high catalytic activity and structural stability in successive redox cycles. After a long period of successive redox cycles, there could be more solid solutions in the CeO₂–Fe₂O₃ oxygen carrier, and that may be responsible for its favorable successive redox cycles performance.     

The use of petroleum coke as fuel in chemical-looping combustion

Chemical-looping combustion is a novel technique used for CO₂ separation that previously has been demonstrated for gaseous fuel. This work demonstrates the feasibility of using solid fuel (petroleum coke) in chemical-looping combustion (CLC). Here, the reaction between the oxygen carrier and solid fuel occurs via the gasification intermediates, primarily CO and H₂. A laboratory fluidized-bed reactor system for solid fuel, simulating a CLC-system by exposing oxygen-carrying particles to alternating reducing and oxidizing conditions, has been developed. In each reducing period, 0.2 g of petroleum coke was added to 20 g of oxygen carrier composed of 60% active material of Fe₂O₃ and 40% inert MgAl₂O₄. The effect of steam and SO₂ concentration in the fluidizing gas was investigated as well as effect of temperature. The rate of reaction was found to be highly dependent on the steam and SO₂ concentration as well as the temperature. Also shown was that the presence of a metal oxide enhances the gasification of petroleum coke. A preliminary estimation of the oxygen carrier inventory needed in a real CLC system showed that it would be below 2000 kg/MW_th.     

Interaction of mineral matter of coal with oxygen carriers in chemical-looping combustion (CLC)

The chemical-looping combustion (CLC) and chemical-looping with oxygen uncoupling (CLOU) processes are novel solutions for efficient combustion with direct separation of carbon dioxide. These processes use a metal oxide as an oxygen carrier to transfer oxygen from an air to a fuel reactor, where the fuel reacts with the solid oxygen carrier. When utilizing coal in CLC, the oxygen carrier particles could be affected through interaction with the ash-forming mineral matter found in coal, causing deactivation and/or agglomeration. In this work, possible interactions between minerals commonly encountered in coal and several promising oxygen carriers that are currently under investigation for their use in CLC are studied by both experiment and thermodynamic equilibrium calculations. Possible interaction was studied for both highly reducing and oxidizing conditions at 900 °C. Under highly reducing conditions pyrite was found to have by far the most deteriorating effect on the oxygen carrier particles, as the sulfur in the pyrite reacted with the oxygen carrier to form sulfides. Quartz and clay minerals were found to have a rather low influence on the oxygen carriers. Out of the oxygen carriers investigated, CuO/MgAl₂O₄ and the Mn₃O₄/ZrO₂ oxygen carriers tended to be quite reactive towards mineral matter whereas ilmenite has been shown to be the most robust oxygen carrier. Although sulfur can clearly deactivate Ni, Cu and Mn based oxygen carriers under sub-stoichiometric conditions, when the fuel is converted fully to CO₂ and H₂O, sulfides are only expected for Ni-based oxygen carriers.     

Fe2O3/粉煤灰载氧体化学链燃烧实验与机理研究

提出了一种以粉煤灰为载体制备的新型铁基载氧体。采用同步热重分析仪、小型流化床以及DFT分别研究了新型载氧体的活性与热稳定性,发泡剂含量与反应温度以及粉煤灰主要组分之间的协同作用对新型载氧体性能的影响。研究结果表明,新型载氧体在以CO为燃料的化学链系统中具有较高的活性;新型载氧体较大的孔隙率以及粉煤灰多组分间的协同作用促使850℃下发泡剂含量为10.0%(质量)的新型铁基载氧体的最大转化率(84.9%)比Fe₂O₃/Al₂O₃的最大转化率(54.3%)高30%,且新型铁基载氧体在30个循环测试中表现出良好的热稳定性。载体制备采用的发泡剂含量以及反应温度对新型铁基载氧体性能影响很大,适当的发泡剂含量(约10%(质量))可提高新型载氧体性能。此外,高温下会造成载氧体的烧结现象。最后,采用密度泛函理论(DFT)研究了粉煤灰与载氧体之间的界面作用以及协同氧化CO的电子特性。计算结果表明,粉煤灰和Fe₂O₃之间的界面电荷转移使Fe₂O₃为电正性,促使CO在表面的相互作用,载体和活性组分之间的协同作用降低了载氧体与CO前线轨道能量差,进而促进了CO与Fe₂O₃的反应。     

The use of NiO as an oxygen carrier in chemical-looping combustion

The feasibility of using NiO as an oxygen carrier during chemical-looping combustion has been investigated. A thermodynamic analysis with CH₄ as fuel showed that the yield of CH₄ to CO₂ and H₂O was between 97.7 and 99.8% in the temperature range 700–1200 °C, with the yield decreasing as the temperature increases. Carbon deposition is not expected as long as sufficient metal oxide is supplied to the fuel reactor. Hydrogen sulfide, H₂S, in the fuel gas will be converted partially to SO₂ in the gas phase, with the degree of conversion increasing with temperature, but decreasing as a function of pressure. There is the possibility of sulfide formation as Ni₃S₂ at higher partial pressures of H₂S+SO₂ in the reactor. The reactivity of freeze granulated particles of NiO with NiAl₂O_4, MgAl₂O₄, TiO₂ and ZrO₂ sintered at different temperatures was investigated in a small fluidized bed reactor by exposing them cyclically to 50% CH₄/50% H₂O and 5% O₂ at 950 °C. During the reducing period, the NiO initially reacted with the CH₄ to form CO₂ and H₂O. However, there were always minor amounts of CO from the outlet of the reactor even at high concentrations of CO₂, which was due to the thermodynamic limitations. Here, the ratio CO/(CO₂+CO+CH₄) was between 1.5 and 2.5% at 950 °C for the oxygen carriers with alumina based inert. A small amount of CH₄ was released from the reactor at high degrees of oxidation of the NiAl₂O₄ and MgAl₂O₄-based carriers. As the time under reducing conditions increased, steam reforming of CH₄ to CO and H₂ became considerable, with Ni catalyzing this reaction. Whereas the ZrO₂ particles showed similar behavior as the alumina-based carriers, the TiO₂-based particles showed a markedly different reaction behavior, likely due to the complex interaction between NiO and TiO₂.     

Synthesis gas generation by chemical-looping reforming in a continuously operating laboratory reactor

Chemical-looping reforming is a technology that can be used for partial oxidation and steam reforming of hydrocarbon fuels. This paper describes continuous chemical-looping reforming of natural gas in a laboratory reactor consisting of two interconnected fluidized beds. Particles composed of 60 wt% NiO and 40 wt% MgAl₂O₄ are used as bed material, oxygen carrier and reformer catalyst. There is a continuous circulation of particles between the reactors. In the fuel reactor, the particles are reduced by the fuel, which in turn is partially oxidized to H₂, CO, CO₂ and H₂O. In the air reactor the reduced oxygen carrier is reoxidized with air. Complete conversion of natural gas was achieved and the selectivity towards H₂ and CO was high. In total, 41 h of reforming were recorded. Formation of solid carbon was noticed for some cases. Adding 25 vol% steam to the natural gas reduced or eliminated the carbon formation.     

Operation of a 10 kWth chemical-looping combustor during 200 h with a CuO–Al2O3 oxygen carrier

Chemical-looping combustion (CLC) is an attractive technology to decrease greenhouse gas emissions affecting global warming, because it is a combustion process with inherent CO₂ separation and therefore without needing extra equipment for CO₂ separation and low penalty in energy demand. The CLC concept is based on the split of a conventional combustion of gas fuel into separate reduction and oxidation reactions. The oxygen transfer from air to fuel is accomplished by means of an oxygen carrier in the form of a metal oxide circulating between two interconnected reactors. A Cu-based material (Cu14Al) prepared by impregnation of γ-Al₂O₃ as support with two different particle sizes (0.1–0.3 mm, 0.2–0.5 mm) was used as an oxygen carrier for a chemical-looping combustion of methane. A 10 kWth CLC prototype composed of two interconnected bubbling fluidized bed reactors has been designed, built in and operated at 800 °C during 100 h for each particle size. In the reduction stage full conversion of CH₄ to CO₂ and H₂O was achieved using oxygen carrier-to-fuel ratios above 1.5. Some CuO losses as the active phase of the CLC process were detected during the first 50 h of operation, mainly due to the erosion of the CuO present in external surface of the alumina particles. The high reactivity of the oxygen carrier maintained during the whole test, the low attrition rate detected after 100 h of operation, and the absence of any agglomeration problem revealed a good performance of these CuO-based materials as oxygen carriers in a CLC process.     

Development of iron oxide sorbents for Hg removal from coal derived fuel gas: Sulfidation characteristics of iron oxide sorbents and activity for COS formation during Hg removal

The aim of this study is to develop a process for the removal of Hg⁰ using H₂S over iron oxides sorbents, which will be located just before the wet desulfurization unit and catalytic COS converter of a coal gasification system. It is necessary to understand the reactions between the iron oxide sorbent and other components of the fuel gas such as H₂S, CO, H₂, H₂O, etc. In this study, the sulfidation behavior and activity for COS formation during Hg⁰ removal from coal derived fuel gas over iron oxides prepared by precipitation and supported iron oxide (1 wt% Fe₂O₃/TiO₂) prepared by conventional impregnation were investigated. The iron oxide samples were dried at 110 °C (designated as Fe₂O₃-110) and calcined at 300 and 550 °C (Fe₂O₃-300 and Fe₂O₃-550). The sulfidation behavior of iron oxide sorbents in coal derived fuel gas was investigated by thermo-gravimetric analysis (TGA). COS formation during Hg⁰ removal over iron oxide sorbents was also investigated using a laboratory-scale fixed-bed reactor. It was seen that the Hg⁰ removal activity of the sorbents increased with the decrease of calcinations temperature of iron oxide and extent of sulfidation of the sorbents also increased with the decrease of calcination temperature. The presence of CO suppressed the weight gain of iron oxide due to sulfidation. COS was formed during the Hg⁰ removal experiments over Fe₂O₃-110. However, in the cases of calcined iron oxides (Fe₂O₃-300, Fe₂O₃-550) and 1 wt% Fe₂O₃/TiO₂, formation of COS was not observed but the Hg⁰ removal activity of 1 wt% Fe₂O₃/TiO₂ was high. Both FeS and FeS₂ were active for Hg⁰ removal in coal derived fuel gas without forming any COS.     

Room temperature photo-activation of methane on TiO2 supported molybdena

Methane is activated at room temperature and atmospheric pressure on TiO₂, supported molybdena catalyst excited by band gap illumination. With pure TiO₂, complete oxidation to CO₂ is observed in the presence of oxygen. The deposition of 4% molybdena has a pronounced effect on methane activation, partial oxidation to CO becoming a competing pathway. CO is the major oxidation product if TiO₂ loaded with both MoO₃ and H₄SiW₁₂O₄₀ is used as a catalyst. MoO₃ used alone or in conjunction -with A1₂O₃ or SiO₂ as carriers exhibits poor activity in the photoactivation of methane.     

Overall chemical kinetics model for partial oxidation of methane in inert porous media

An overall three-step six-component chemical kinetics model which includes CH₄ + O₂ → CO + H₂O + H₂ and reversible 2CO + O₂ ←→ 2CO₂ and CH₄ + H₂O ←→ CO + 3H₂ reactions is elaborated for the simulation of partial oxidation of methane in inert porous media. Procedure of the model adjusting to the experimental data is described. Kinetic parameters of the model are derived on the basis of temperature–flow rate, H₂ and CO output concentration–flow rate and temperature–pressure experimental correlations. It is found that extremely slow solid body temperature growth with flow rate T_s,max(G) reported in the works on partial oxidation of methane (and other hydrocarbons) in inert porous media may be reproduced by the model. The model is designed for optimization, scale up and design assistance of the reactors of partial oxidation of methane.It is demonstrated that the overall chemical kinetics model can be combined with detailed gas-phase kinetics model for the investigation of detailed composition of syngas and intermediary components.     

Effect of support on reactivity and selectivity of Ni-based oxygen carriers for chemical-looping combustion

Different Ni-based oxygen carriers were prepared by dry impregnation using γ-Al₂O₃ as support. The reactivity, selectivity during methane combustion, attrition rate and agglomeration behavior of the oxygen carriers were measured and analyzed in a thermogravimetric analyzer and in a batch fluidized bed during multi-cycle reduction-oxidation tests.Ni-based oxygen carriers prepared on γ-Al₂O₃ showed low reactivity and low methane combustion selectivity to CO₂ and H₂O, because most of the impregnated NiO reacted to NiAl₂O₄. To avoid or to minimize the interaction of NiO with alumina some modifications of the support via thermal treatment or chemical deactivation with Mg or Ca oxides were analyzed. Thermal treatment of γ-Al₂O₃ at 1150 °C produced the phase transformation to α-Al₂O₃. Ni-based oxygen carriers prepared on α-Al₂O₃, MgAl₂O₄, or CaAl₂O₄ as support showed very high reactivity and high methane combustion selectivity to CO₂ and H₂O because the interaction between the NiO and the support was decreased. In addition, these oxygen carriers had very low attrition rates and did not show any agglomeration problems during operation in fluidized beds, and so, they seem to be suitable for the chemical-looping combustion process.     

Nano-gold supported on Fe2O3: A highly active catalyst for low temperature oxidative destruction of methane green house gas from exhaust/waste gases

A number of nano-gold catalysts were prepared by depositing gold on different metal oxides (viz. Fe₂O₃, Al₂O₃, Co₃O₄, MnO₂, CeO₂, MgO, Ga₂O₃ and TiO₂), using the homogeneous deposition precipitation (HDP) technique. The catalysts were evaluated for their performance in the combustion of methane (1 mol% in air) at different temperatures (300–600 °C) for a GHSV of 51,000 h⁻¹. The supported nano-gold catalysts have been characterized for their gold loading (by ICP) and gold particle size (by TEM/HRTEM or XRD peak broadening). Among these nano-gold catalysts, the Au/Fe₂O₃ (Au loading = 6.1% and Au particle size = 8.5 nm) showed excellent performance. For this catalyst, temperature required for half the methane combustion was 387 °C, which is lower than that required for Pd(1%)/Al₂O₃ (400 °C) and Pt(1%)/Al₂O₃ (500 °C) under identical conditions. A detailed investigation on the influence of space velocity (GHSV = 10,000–100,000 cm³ g⁻¹ h⁻¹) at different temperatures (200–600 °C) on the oxidative destruction of methane over the Au/Fe₂O₃ catalyst has also been carried out. The Au/Fe₂O₃ catalyst prepared by the HDP method showed much higher methane combustion activity than that prepared by the conventional deposition precipitation (DP) method. The XPS analysis showed the presence of Au in the different oxidation states (Au⁰, Au¹⁺ and Au³⁺) in the catalyst.     

Enhanced H2S sensing performance of TiO2-decorated α-Fe2O3 nanorod sensors

Pristine and TiO₂ nanoparticle-decorated Fe₂O₃ nanorods were synthesized via thermal oxidation of Fe thin foils, followed by the solvothermal treatment with titanium tetra isopropoxide (TTIP) and NaOH for TiO₂ nanoparticle-decoration. Subsequently, gas sensors were fabricated by connecting the nanorods with metal conductors. The structure and morphology of the pristine and TiO₂ nanoparticle-decorated Fe₂O₃ nanorods were examined via X-ray diffraction and scanning electron microscopy, respectively. The gas sensing properties of the pristine and TiO₂ nanoparticle-decorated Fe₂O₃ nanorod sensors with regard to H₂S gas were examined. The TiO₂ nanoparticle-decorated Fe₂O₃ nanorod sensor showed a stronger response to H₂S than the pristine Fe₂O₃ nanorod sensor. The responses of the pristine and TiO₂ nanoparticle-decorated Fe₂O₃ nanorod sensors were 2.6 and 7.4, respectively, when tested with 200 ppm of H₂S at 300 °C. The TiO₂ nanoparticle-decorated Fe₂O₃ nanorod sensor also showed a faster response and recovery than the sensor made from pristine Fe₂O₃ nanorods. Both sensors showed selectivity for H₂S over NO₂, SO₂, NH₃, and CO. The enhanced sensing performance of the TiO₂ nanoparticle-decorated Fe₂O₃ nanorod sensor compared to that of the pristine Fe₂O₃ nanorod sensor might be due to enhanced modulation of the conduction channel width, the decorated nanorods’ increased surface-to-volume ratios and the creation of preferential adsorption sites via TiO₂ nanoparticle decoration. The dominant sensing mechanism in the TiO₂ nanoparticle-decorated Fe₂O₃ nanorod sensor is discussed in detail.     

Preferential Oxidation of CO in H2-Rich Gas at Low Temperatures over Au Nanoparticles Supported on Metal Oxides

We investigated Au catalysts supported on TiO₂, Fe₂O₃, and ZnO for their preferential oxidation of CO in a H₂-rich atmosphere. Both full conversion and selectivity were achieved over Au/Fe₂O₃ and Au/ZnO around room temperature, but at higher temperatures the CO conversion was suppressed due to competition between CO and H₂.