Impact of redox conditions on thermal deactivation of NOx traps for diesel

Performance of NO_x traps after high-temperature treatments in different redox environments was studied. Two types of treatments were considered: aging and pretreatment. Lean and rich agings were examined for a model NO_x trap, Pt–Ba/Al₂O₃. These were done at 950 °C for 3 h, in air and in 1% H₂/N₂, respectively. Lean aging had a severe impact on NO_x trap performance, including HC and CO oxidation, and NH₃ and N₂O formation. Rich aging had minimal impact on performance, compared to fresh/degreened performance. Deactivation from lean aging was essentially irreversible due to Pt sintering, but Pt remained dispersed with the rich aging. Pretreatments were examined for a commercially feasible fully formulated NO_x trap and two model NO_x traps, Pt–Ba/Al₂O₃ and Pt–Ba–Ce/Al₂O₃. Pretreatments were done at 600 °C for 10 min, and used feed gas that simulated diesel exhaust under several conditions. Lean pretreatment severely suppressed NO_x, HC, CO, NH₃ and N₂O activities for the ceria-containing NO_x traps, but had no impact on Pt–Ba/Al₂O₃. Subsequently, a relatively mild rich pretreatment reversed this deactivation, which appears to be due to a form of Pt–ceria interaction, an effect that is well known from early work on three-way catalysts. Practical applications of results of this work are discussed with respect to NO_x traps for light-duty diesel vehicles.     

On the dynamic behavior of “NOx-storage/reduction” Pt–Ba/Al2O3 catalyst

The NO_x storage and reduction functions of a Pt–Ba/Al₂O₃ “NO_x storage–reduction” catalyst has been investigated in the present work by applying the transient response and the temperature programmed reaction methods, by using propylene as the reducing agent. It is found that: (i) the storage of NO_x occurs first at BaO and then at BaCO₃, which are the most abundant sites following regeneration of catalyst with propylene; (ii) the overall storage process at BaCO₃ is slower than at BaO; (iii) CO₂ inhibits the NO_x storage at low temperatures; (iv) the amount of NO_x stored up to catalyst saturation at 350 °C corresponds to 17.6% of Ba; (v) the reduction of stored NO_x groups is fast and is limited by the concentration of propylene in the investigated T range (250–400 °C); (vi) selectivity to N₂ is almost complete at 400 °C but is significantly lower at 300 °C due to the formation of NO which can be tentatively ascribed to the presence of unselective Pt–O species.     

The influence of the chlorine content on the bimetallic particle formation in Pt–Re/Al2O3 studied by STEM/EDX, TPR, H2 chemisorption and model reaction studies

A Pt–Re/Al₂O₃ reforming catalyst with different levels of chlorine content prior to reduction has been studied by various techniques such as combined STEM/EDX, TPR, H₂ chemisorption and model reactions in order to investigate the effect of the chlorine content on the bimetallic particle formation. TPR, H₂ chemisorption and model reactions show that chlorine inhibits the formation of bimetallic particles in the Pt–Re/Al₂O₃ catalyst. The effect of chlorine is, however, limited. Direct measurements by STEM/EDX analysis could not reveal any significant differences in alloy formation by varying the chlorine content from 0.6 to 1.5 wt.%. In comparison, the effect of adding water during reduction has a greater impact on the final state of the metal particles.     

Effects of alumina incorporation in coprecipitated NiO–Al2O3 catalysts

The effect of Al₂O₃ levels on the properties of NiO in coprecipitated NiO–Al₂O₃ samples were investigated, using samples with up to 60.7 wt.% Al₂O₃ that had been calcined in the range 300–700°C. Characterization techniques included BET surface area of fresh and reduced catalysts, X-ray diffraction analysis of structure and crystallite size, magnetic susceptibility measurements, oxidizing power, and reducibility in H₂. Only NiO was detected in samples with up to 4.1 wt.% Al₂O₃ for all sample calcination temperatures. Surface areas were similar for all fresh samples but decreased rapidly after calcination at high temperatures. The surface area loss was less for the higher Al₂O₃-containing samples. Nickel oxide crystallite sizes increased at higher calcination temperatures, but remained approximately the same for each Al₂O₃ level.

The NiO was nonstoichiometric (NiO_1+x), with x decreasing at higher calcination temperatures and increasing with small amounts of added Al₂O₃ through a maximum at about 3 wt.% Al₂O₃. However, this did not correlate well with microstrain in the NiO crystallites nor with reducibility, which decreased with Al₂O₃ addition. At higher levels of Al₂O₃ (13.6 wt.% and above), surface areas increased with higher Al₂O₃ loadings, but NiO crystallite sizes remained approximately the same, independent of both Al₂O₃ content and calcination temperature. X-ray diffraction patterns were very diffuse, and it was not possible to rule out the presence of pseudo-spinel combinations of NiO and Al₂O₃. Reducibility was more difficult than with low Al₂O₃ levels, and nonstoichiometry was low and independent of Al₂O₃ content.

Reducibilities of all samples calcined at 300°C correlated well with the final BET surface area of the reduced samples, indicating that more dispersed NiO crystallites are more difficult to reduce, a conclusion that supports a model for reduction proposed previously.     

Enhanced activity of metal oxide-doped Ga2O3–Al2O3 for NO reduction by propene

Effect of additives, In₂O₃, SnO₂, CoO, CuO and Ag, on the catalytic performance of Ga₂O₃–Al₂O₃ prepared by sol–gel method for the selective reduction of NO with propene in the presence of oxygen was studied. As for the reaction in the absence of H₂O, CoO, CuO and Ag showed good additive effect. When H₂O was added to the reaction gas, the activity of CoO-, CuO- and Ag-doped Ga₂O₃–Al₂O₃ was depressed considerably, while an intensifying effect of H₂O was observed for In₂O₃- and SnO₂-doped Ga₂O₃–Al₂O₃. Of several metal oxide additives, In₂O₃-doped Ga₂O₃–Al₂O₃ showed the highest activity for NO reduction by propene in the presence of H₂O. Kinetic studies on NO reduction over In₂O₃–Ga₂O₃–Al₂O₃ revealed that the rate-determining step in the absence of H₂O is the reaction of NO₂ formed on Ga₂O₃–Al₂O₃ with C₃H₆-derived species, whereas that in the presence of H₂O is the formation of C₃H₆-derived species. We presumed the reason for the promotional effect of H₂O as follows: the rate for the formation of C₃H₆-derived species in the presence of H₂O is sufficiently fast compared with that for the reaction of NO₂ with C₃H₆-derived species in the absence of H₂O. Although the retarding effect of SO₂ on the activity was observed for all of the catalysts, SnO₂–Ga₂O₃–Al₂O₃ showed still relatively high activity in the lower temperature region.     

Pd–Pt/Al2O3 bimetallic catalysts for the advanced oxidation of reactive dye solutions

The Pd–Pt/Al₂O₃ bimetallic catalysts showed high activities toward the wet oxidation of the reactive dyes in the presence of 1% H₂ together with excess oxygen. Palladium was believed to act as a co-catalyst to spillover the adsorbed H₂ onto the surface of the oxidized Pt surface, and thereby the reducibility of the Pt increased greatly. The organic dye molecule adsorbed on the reduced Pt surface more easily than the oxidized Pt surface under the competition with excess oxygen, which is an essential step for the catalytic wet oxidation (CWO). The Pd–Pt/Al₂O₃ catalysts also produced H₂O₂ from H₂/O₂ mixture, and the hydroxyl radical was formed through the subsequent decomposition of H₂O₂. Additional oxidation of the reactive dyes was obtained with hydroxyl radical. The high activities of the Pd–Pt/Al₂O₃ catalysts were believed to be due to the combined effects of the faster redox cycle resulting from the increased reducibility of Pt surface and the additional oxidation of the reactive dyes with hydroxyl radical.     

Improvement of catalytic activity and sulfur-resistance of Ag/TiO2–Al2O3 for NO reduction with propene under lean burn conditions

Ag-based catalysts supported on various metal oxides, Al₂O₃, TiO₂, and TiO₂–Al₂O₃, were prepared by the sol–gel method. The effect of SO₂ on catalytic activity was investigated for NO reduction with propene under lean burn condition. The results showed the catalytic activities were greatly enhanced on Ag/TiO₂–Al₂O₃ in comparison to Ag/Al₂O₃ and Ag/TiO₂, especially in the low temperature region. Application of different characterization techniques revealed that the activity enhancement was correlated with the properties of the support material. Silver was highly dispersed over the amorphous system of TiO₂–Al₂O₃. NO₃⁻ rather than NO₂⁻ or NOx reacted with the carboxylate species to form CN or NCO. NO₂ was the predominant desorption species in the temperature programmed desorption (TPD) of NO on Ag/TiO₂–Al₂O₃. More amount of formate (HCOO⁻) and CN were generated on the Ag/TiO₂–Al₂O₃ catalyst than the Ag/Al₂O₃ catalyst, due to an increased number of Lewis acid sites. Sulfate species, resulted from SO₂ oxidation, played dual roles on catalytic activity. On aged samples, the slow decomposition of accumulated sulfate species on catalyst surface led to poor NO conversion due to the blockage of these species on active sites. On the other hand, catalytic activity was greatly enhanced in the low temperature region because of the enhanced intensity of Lewis acid site caused by the adsorbed sulfate species. The rate of sulfate accumulation on the Ag/TiO₂–Al₂O₃ system was relatively slow. As a consequence, the system showed superior capability for selective adsorption of NO and SO₂ toleration to the Ag/Al₂O₃ catalyst.     

Influence of CO2 and H2O on NOx storage and reduction on a Pt–Ba/γ-Al2O3 catalyst

In this paper, the effect of CO₂ and H₂O on NO_x storage and reduction over a Pt–Ba/γ-Al₂O₃ (1 wt.% Pt and 30 wt.% Ba) catalyst is shown. The experimental results reveal that in the presence of CO₂ and H₂O, NO_x is stored on BaCO₃ sites only. Moreover, H₂O inhibits the NO oxidation capability of the catalyst and no NO₂ formation is observed. Only 16% of the total barium is utilized in NO storage. The rich phase shows 95% selectivity towards N₂ as well as complete regeneration of stored NO. In the presence of CO₂, NO is oxidized into NO₂ and more NO_x is stored as in the presence of H₂O, resulting in 30% barium utilization. Bulk barium sites are inactive in NO_x trapping in the presence of CO₂·NH₃ formation is seen in the rich phase and the selectivity towards N₂ is 83%. Ba(NO₃)₂ is always completely regenerated during the subsequent rich phase. In the absence of CO₂ and H₂O, both surface and bulk barium sites are active in NO_x storage. As lean/rich cycling proceeds, the selectivity towards N₂ in the rich phase decreases from 82% to 47% and the N balance for successive lean/rich cycles shows incomplete regeneration of the catalyst. This incomplete regeneration along with a 40% decrease in the Pt dispersion and BET surface area, explains the observed decrease in NO_x storage.     

DRIFT study of temperature programmed desorption of NO adsorbed on Co–Mo/Al2O3 sulfided at high pressure

In order to make clear the coordinatively unsaturated sites (CUS) of Co–Mo/Al₂O₃ sulfided at high pressure, the temperature programmed desorption of NO adsorbed on Co–Mo/Al₂O₃ sulfided at high pressure was studied by DRIFT method. The intensity of two IR bands (1835 and 1785 cm⁻¹) of adsorbed NO on Co–Mo/Al₂O₃decreased simultaneously up to 393 K. The higher frequency band disappeared at 393 K, while the lower frequency band remained even at 403 K. In the case of Mo/Al₂O₃, the intensities of two bands appeared at 298 K decreased monotonously with increasing temperature, and disappeared simultaneously over 433 K. In the case of Co/Al₂O₃, two bands disappeared simultaneously over 393 K. These results suggest that two kinds of nitrosyl species are formed on Co–Mo/Al₂O₃. One is dinitrosyl species adsorbed on CUS of Co, and the other is unidentified nitrosyl species. Comparing DRIFT spectra of Co–Mo/Al₂O₃ with those of a physical mixture of Mo/Al₂O₃ and Co/Al₂O₃, it is also suggested that the formation of the latter one correlates with the interaction between Co and Mo in Co–Mo/Al₂O₃. The unidentified nitrosyl species might be the key to explain the dependency of DRIFT spectrum of adsorbed NO on the pressure of sulfiding.     

Study of n-hexane isomerization on mixed Al2O3–ZrO2/SO4 catalysts

Mixed oxides of alumina and zirconia having a relative composition of 50, 80 and 100% Zr₂O were synthesized by means of sol–gel methods. The catalysts were sulfated with H₂SO₄ 1N, and were loaded with 0.3% Pt metal using the incipient wetness technique. The characterization of the physicochemical properties was carried out using XRD, N₂-adsorption at 78 K, and SEM. The catalytic properties of the Al₂O₃–ZrO₂ series were studied by means of dehydration of 2-propanol at 180°C and isomerization of n-hexane at 250°C, 1 atm. The sulfated solids presented a high surface acidity and a limited crystallinity, together with high activity for alcohol dehydration (i.e. 2-propanol). On the other hand, the Al₂O₃–ZrO₂ solid solutions (i.e. those having a 20–80% composition) turned out to be the most active ones for the isomerization of n-hexane.     

HDS and HDN activity of molybdenum and nickel–molybdenum catalysts supported on alumina–titania carriers

Alumina–titania supports containing 5–50 wt.% of TiO₂ were prepared by coprecipitation method using inorganic precursors (sodium aluminate and titanium chloride). DTA-TGA, XRD, SEM, TPD_NH3, and IR spectroscopy were used to characterise these materials. The study shows that the promoting effect of nickel on the HDS activity of molybdenum catalysts supported on Al₂O₃TiO₂ is significantly lower than that for molybdenum catalyst supported on Al₂O₃, and depends on the TiO₂ content. The SEM results show that in the case of rich Al support (20 wt.% of TiO₂) molybdenum was aggregated on the external surface of the catalyst, whereas it was uniformly dispersed on the external surface of alumina. Results also show that molybdenum is preferably supported on aluminum oxide. Application of Al₂O₃TiO₂ oxides enhances the HDN activity of nickel–molybdenum catalysts. The highest HDN efficiency was obtained for the NiMo/Al₂O₃TiO₂ catalyst containing 50 wt.% of TiO₂. HDN activity was found to depend on protonic acidity and anatase content.     

Reversible sorption–desorption of NOx by mixed oxides under various atmospheres

Characteristics of MnO_y–ZrO₂ and Pt–ZrO₂–Al₂O₃ as reversible sorbents of NO_x were investigated under dynamic changes in atmosphere. These sorbents can be used reversibly with a change of C₃H₈ concentration in the reaction gases. Catalytic reduction of NO occurred in the presence of propane, which was more pronounced on Pt–ZrO₂–Al₂O₃ than on MnO_y-ZrO₂ due to high activity of Pt surface for this reaction on MnO_y in MnO_y–ZrO₂. The sorption was observed as soon as the atmosphere changed from a reducing to an oxidizing one. This implies that a high equilibrium partial pressure of O₂ is necessary for NO uptake since the sorbed NO⁻₃ species becomes stable. The beginning of NO_x desorption atmospheres was somewhat dependent on the amount of stored NO_x. The presence of propane in the gas phase strongly affected the characteristic sorption and desorption properties of MnO_y–ZrO₂ and Pt–ZrO₂–Al₂O₃. The sorption and desorption properties are different for MnO_y–ZrO₂ and Pt–ZrO₂–Al₂O₃, since the noble metal or metal oxide possesses unique activity for the NO reaction with C₃H₈ and the amount of oxygen available for oxidative sorption of NO.     

A study of the behaviour of Pt supported on CeO2–ZrO2/Al2O3–BaO as NOx storage–reduction catalyst for the treatment of lean burn engine emissions

The behaviour of a Pt(1 wt.%) supported on CeO₂–ZrO₂(20 wt.%)/Al₂O₃(64 wt.%)–BaO(16 wt.%) as a novel NO_x storage–reduction catalyst is studied by reactivity tests and DRIFT experiments and compared with that of Pt(1%)–BaO(15 wt.%) on alumina. The former catalyst, designed as a hydrothermally stable sample, is composed of an alumina modified with Ba ions and an overlayer of ceria-zirconia. The results pointed out that during the calcination barium ions migrates over the surface of the catalyst which thus show a good NO_x storage–reduction behaviour comparable with that of Pt–BaO on alumina, although Ba ions result much better dispersed.     

Phase diagram of the Al2O3–ZrO2–Nd2O3 system

The phase diagram of the Al₂O₃–ZrO₂–Nd₂O₃ system was constructed in the temperature range 1250–2800 °C. The liquidus surface of the phase diagram reflects the preferentially eutectic interaction in the system. Two new ternary and one new binary eutectics were found. The minimum melting temperature is 1675 °C and it corresponds to the ternary eutectic Nd₂O₃·11Al₂O₃ + F-ZrO₂ + NdAlO₃. The solidus surface projection and the schematic of the alloy crystallization path confirm the preferentially congruent character of phase interaction in the ternary system. The polythermal sections present the complete phase diagram of the Al₂O₃–ZrO₂–Nd₂O₃ system. No ternary compounds or regions of remarkable solid solution were found in the components or binaries in this ternary system.     

Kinetic studies of CH4 oxidation over Pt–NiO/δ-Al2O3 in a fluidised bed reactor

The oxidation of CH₄ over Pt–NiO/δ-Al₂O₃ has been studied in a fluidised bed reactor as part of a major project on an autothermal (combined oxidation–steam reforming) system for CH₄ conversion. The kinetic data were collected between 773 and 893 K and 101 kPa total pressure using CH₄ and O₂ compositions of 10–35% and 8–30%, respectively. Rate–temperature data were also obtained over alumina-supported monometallic catalysts, Pt and NiO. The bimetallic Pt–NiO system has a lower activation energy (80.8 kJ mol⁻¹) than either Pt (86.45 kJ mol⁻¹) and NiO (103.73 kJ mol⁻¹). The superior performance of the bimetallic catalyst was attributed to chemical synergy. The reaction rate over the Pt–NiO catalyst increased monotonically with CH₄ partial pressure but was inhibited by O₂. At low partial pressures (<30 kPa), H₂O has a detrimental effect on CH₄ conversion, whilst above 30 kPa, the rate increased dramatically with water content.     

Hydrogenation of naphthalene on NiMo- Ni- and Ru/Al2O3 catalysts: Langmuir–Hinshelwood kinetic modelling

The importance of the hydrodearomatisation (HDA) is increasing together with tightening legislation of fuel quality and exhaust emissions. The present study focuses on hydrogenation (HYD) kinetics of the model aromatic compound naphthalene, found in typical diesel fraction, in n-hexadecane over a NiMo (nickel molybdenum), Ni (nickel) and Ru (ruthenium) supported on trilobe alumina (Al₂O₃) catalysts. Kinetic reaction expressions based on the mechanistic Langmuir–Hinshelwood (L–H) model were derived and tested by regressing the experimental data that translated the effect of both naphthalene and hydrogen concentration at a constant temperature (523.15 and 573.15 K over the NiMo catalyst and at 373.15 K over the Ni and Ru/Al₂O₃ catalysts) on the initial reaction rate. The L–H equation, giving an adequate fit to the experimental data with physically meaningful parameters, suggested a competitive adsorption between hydrogen and naphthalene over the presulphided NiMo catalyst and a non-competitive adsorption between these two reactants over the prereduced Ni and Ru/Al₂O₃ catalysts. In addition, the adsorption constant values indicated that the prereduced Ru catalyst was a much more active catalyst towards naphthalene HYD than the prereduced Ni/Al₂O₃ or the presulphided NiMo/Al₂O₃ catalyst.     

Mechanical properties of Al2O3/ZrO2 composites

In the present study, both t-phase zirconia and m-phase zirconia particles are incorporated into an alumina matrix. Dense Al₂O₃/(t-ZrO₂+m-ZrO₂) composites were prepared by sintering pressurelessly at 1600 °C. The microstructure of the composites are characterized, the elastic modulus, strength and toughness determined. Because the ZrO₂ inclusions are close to each other in the Al₂O₃ matrix, the yttrium ion originally in t-ZrO₂ particles can diffuse to nearby m-ZrO₂ particles during sintering, and the m-phase zirconia is thus stabilized after sintering. The strength of the Al₂O₃/(t-ZrO₂+m-ZrO₂) composites after surface grinding can reach values as high as 940 MPa, which is roughly three times that of Al₂O₃ alone. The strengthening effect is contributed by microstructural refinement together with the surface compressive stresses induced by grinding. The toughness of alumina is also enhanced by adding both t-phase and m-phase zirconia, which can reach values as high as two times that of Al₂O₃ alone. The toughening effect is attributed mainly to the zirconia t–m phase transformation.     

Effect of ceria–zirconia ratio on the interaction of CO with PdO/Al2O3–(Cex–Zr1−x)O2 catalysts prepared by sol–gel method

The current work is devoted to study of CO interaction with PdO/Al₂O₃–(Ce_x–Zr_1−x)O₂ catalysts. Ceria–zirconia–alumina supports with different Ce/Zr ratio were prepared by sol–gel technique. The FT-IR characterization of CO adsorbed at −120 and 25 °C on oxidized and reduced samples revealed that Ce/Zr ratio modifies the surface properties of support and oxidation state of palladium. The catalyst with Ce/Zr molar ratio 0.5/0.5 was characterized with the highest ability to stabilize palladium in oxide state and the highest activity to oxidize CO. Redox treatment of catalysts improves their catalytic activity.     

Isomerization of n-hexane over mono- and bimetallic Pd–Pt catalysts supported on ZrO2–Al2O3–WOx prepared by sol–gel

The catalytic performance of mono- and bimetallic Pd (0.6, 1.0 wt.%)–Pt (0.3 wt.%) catalysts supported on ZrO₂ (70, 85 wt.%)–Al₂O₃ (15, 0 wt.%)–WO_x (15 wt.%) prepared by sol–gel was studied in the hydroisomerization of n-hexane. The catalysts were characterized by N₂ physisorption, XRD, TPR, XPS, Raman, NMR, and FT-IR of adsorbed pyridine. The preparation of ZrW and ZrAlW mixed oxides by sol–gel favored the high dispersion of WO_x and the stabilization of zirconia in the tetragonal phase. The Al incorporation avoided the formation of monoclinic-WO₃ bulk phase. The catalysts increased their S_BET for about 15% promoted by Al₂O₃ addition. Various oxidation states of WO_x species coexist on the surface of the catalysts after calcination. The structure of the highly dispersed surface WO_x species is constituted mainly of isolated monotungstate and two-dimensional mono-oxotungstate species in tetrahedral coordination. The activity of Pd/ZrW catalysts in the hydroisomerization of n-hexane is promoted both with the addition of Al to the ZrW mixed oxide and the addition of Pt to Pd/ZrAlW catalysts. The improvement in the activity of Pd/ZrAlW catalysts is ascribed to a moderated acid strength and acidity, which can be correlated to the coexistence of W⁶⁺ and reduced-state WO_x species (either W⁴⁺ or W⁰). The addition of Pt to the Pd/ZrAlW catalyst does not modify significantly its acidic character. Selectivity results showed that the catalyst produced 2MP, 3MP and the high octane 2,3-dimethylbutane (2,3-DMB) and 2,2-dimethylbutane (2,2-DMB) isomers.     

Synthesis, characterization and catalytic properties of NiMo/Al2O3–MCM-41 catalyst for dibenzothiophene hydrodesulfurization

Ni–Mo/Al₂O₃–MCM-41 supported catalysts have been investigated for modification of MCM-41 by using sol–gel alumina incorporation method. Different catalysts were synthesized with variation of Si/Al molar ratios of 10, 50, 100 and 200. High specific surface area ordered meso-porous solid (MCM-41) was synthesized by using organic template method. In order to modify the low acidity of silica solid, the surface of MCM-41 was modified by incorporation of alumina. The surface acidity of solids modified significantly with variation of alumina content in the supports. The sol–gel method of alumina incorporation was used, which does not modify extensively the pore characteristics of MCM-41 material during the preparation of Al₂O₃–MCM-41. The X-ray diffraction intensities indicated that alumina as well as MCM-41 were present in the synthesized supports. Additionally, the hydrothermal stability of the Al₂O₃–MCM-41 materials was maintained up to 873 K using sever conditions like 100% water vapor stream. The catalytic activity of the catalysts was tested in the hydrodesulfurization (HDS) of dibenzothiophene (DBT). Selectivity was oriented mainly to the production of biphenyl (BP) and for high Si/Al ratios toward cyclohexylbenzene (CHB) and showed a higher conversion and better selectivity to hydrogenation (cyclohexylbenzene).