Cloud-based design and manufacturing: A new paradigm in digital manufacturing and design innovation

Cloud-based design manufacturing (CBDM) refers to a service-oriented networked product development model in which service consumers are enabled to configure, select, and utilize customized product realization resources and services ranging from computer-aided engineering software to reconfigurable manufacturing systems. An ongoing debate on CBDM in the research community revolves around several aspects such as definitions, key characteristics, computing architectures, communication and collaboration processes, crowdsourcing processes, information and communication infrastructure, programming models, data storage, and new business models pertaining to CBDM. One question, in particular, has often been raised: is cloud-based design and manufacturing actually a new paradigm, or is it just “old wine in new bottles”? To answer this question, we discuss and compare the existing definitions for CBDM, identify the essential characteristics of CBDM, define a systematic requirements checklist that an idealized CBDM system should satisfy, and compare CBDM to other relevant but more traditional collaborative design and distributed manufacturing systems such as web- and agent-based design and manufacturing systems. To justify the conclusion that CBDM can be considered as a new paradigm that is anticipated to drive digital manufacturing and design innovation, we present the development of a smart delivery drone as an idealized CBDM example scenario and propose a corresponding CBDM system architecture that incorporates CBDM-based design processes, integrated manufacturing services, information and supply chain management in a holistic sense.     

Integrating crowd-/service-sourcing into digital twin for advanced manufacturing service innovation

In order to support advanced collaborations among smart products, services, users and service providers in a smart product and service ecosystem (S-PSS), this paper proposed a service-oriented hybrid digital twin (DT) and digital thread platform-based approach with embedded crowd-/service-sourcing mechanism for enabling advanced manufacturing services. This approach is well supported by the ecosystem interaction intelligence of digitally connected products, services, users, and service providers via Internet of Beings (IoB) (Things, Users and Service providers). First, driven by industrial application needs in heating industry, a conceptual model of the service-oriented hybrid platform integrated with crowdsourcing mechanism is developed, which supports the concepts of product DT, service DT and human user DT. Second, the key system realization techniques are developed to integrate service crowdsourcing and service recommendation for realizing smart services. Finally, a case study is carried out for evaluating and confirming its feasibility.     

A framework for manufacturing system reconfiguration and optimisation utilising digital twins and modular artificial intelligence

Digital twins and artificial intelligence have shown promise for improving the robustness, responsiveness, and productivity of industrial systems. However, traditional digital twin approaches are often only employed to augment single, static systems to optimise a particular process. This article presents a paradigm for combining digital twins and modular artificial intelligence algorithms to dynamically reconfigure manufacturing systems, including the layout, process parameters, and operation times of numerous assets to allow system decision-making in response to changing customer or market needs. A knowledge graph has been used as the enabler for this system-level decision-making. A simulation environment has been constructed to replicate the manufacturing process, with the example here of an industrial robotic manufacturing cell. The simulation environment is connected to a data pipeline and an application programming interface to assist the integration of multiple artificial intelligence methods. These methods are used to improve system decision-making and optimise the configuration of a manufacturing system to maximise user-selectable key performance indicators. In contrast to previous research, this framework incorporates artificial intelligence for decision-making and production line optimisation to provide a framework that can be used for a wide variety of manufacturing applications. The framework has been applied and validated in a real use case, with the automatic reconfiguration resulting in a process time improvement of approximately 10%.     

Academic excellence in manufacturing engineering

Manufacturing Systems are inherently complex and interdisciplinary, and are normally analyzed in a piecewise fashion using experimental techniques which provide relatively little physical insight or theoritical methods brrowed from other disciplines (e.g., structural mechanics, control theory, etc.). For these reasons Manufacturing Engineering is often considered an unscientific and intuitive subject. With the increasing demand for manufacturing systems to operate at higher production rates without human intervention to reduce manufacturing costs, it is becoming increasingly important to develop scientifically based, general, and efficient analysis tools specifically tailored to the complex interdisciplinary problems encountered in Manufacturing Engineering. In addition to having direct practical benefits, such tools would stimulate academic interest in this field and help alleviate current academic and industrial personnel shortages in the manufacturing area.

This paper describes one such analysis tool, the Dynamic Data System (D.D.S.) methodology, which has been developed at the University of Wisconsin. The D.D.S. methodology combines time series and systems analysis concepts in a computer-based modeling strategy for obtaining a physically meaningfully model of a system directly from input and output data in the form of stochastic difference/differential equations. The methodology can be applied to forecasting, control, system identification, characterization, signature analysis, and design. The basic features of the methodology, representative applications to the on-line detection and suppression of chatter in turning and the active compensation for roundness errors in boring, and areas for future development are discussed.     

Structured intelligence for self-organizing manufacturing systems

This paper deals with fuzzy scheduling and path planning problems by genetic algorithms. We have proposed a self-organizing manufacturing system (SOMS) that is composed of a number of autonomous modules. Each module decides output through interaction with other modules, but the module does not share complete information concerning other modules in the SOMS. Therefore, we require structured intelligence as a whole system. In this paper, we consider a manufacturing line composed of machining centres and conveyor units. The manufacturing procedure can be divided into a sequence of three modules: (a) tool locating module, (b) scheduling module, and (c) path planning module. The tool locating problems have been already solved. In this paper, we first solve the scheduling problem as global preplanning. Here we assume that the processing time is not constant, because some delay may occur in the machining centres. We therefore apply fuzzy theory to represent incomplete information abou t the machining time. We solve the fuzzy scheduling problem with a genetic algorithm. After global preplanning, the path planning module transports materials and products. Next, the scheduling module acquires the actual processing time of each machining centre. Based on the processing time, the schedule module generates a fuzzy number for the processing time. We discuss the effectiveness of the proposed method through the computer simulation results.     

操作型商业智能综述

为了为日常工作提供商业智能支持,研究了商业智能自身在发展过程中概念的转变,以及近年商业智能针对企业不同应用层次产生的新分类.研究了操作型商业智能的定义与定位,根据商业智能的通用架构和操作型商业智能的特点提出了通用的操作型商业智能系统的架构.对操作型商业智能组成模块的技术现状进行研究,分别研究了操作型商业智能与企业业务流程融合以及数据加载问题,重点对加快数据加载速度的技术进行了总结与归纳,结果表明了架构在技术上的可行性.     

The data warehouse virtualization framework for operational business intelligence

In order to explore the most current information and react faster to changing business conditions, organizations consider real‐time data warehousing a powerful technique to achieve operational business intelligence (BI). We propose in this paper a novel real‐time data warehouse (RTDW) framework based on the virtualization concept. Our approach introduces a conceptual modelling technique, known as ring modelling, for real‐time data management and multidimensional analysis. This technique produces a flexible semi‐structured data model that accommodates unknown business process data and relationships as they evolve, handles schema changes and aggregate‐management efficiently, and scales well with the large size of increasing data volumes. With the help of a telecommunication business example, We evaluated our proposed approach in an extensive experimental study where we compared our approach Ring Model with existing structured multidimensional conceptual models (MCMs), i.e. relational OLAP and multidimensional OLAP, and with semi‐structured MCM, i.e. XML Cubes, in terms of scalability, data storage estimations, data updates loading time, and query response times. Our performance results show that encouraging speedups are achieved.     

Natural intelligence in design and manufacturing

This paper describes a hybrid intelligent system to implement and experiment with the “automated factory”. The objective of the project is to develop and test a new method of automating design and manufacturing by utilizing natural intelligence or more specifically, techniques such as fuzzy logic, Fuzzy Associative Memory (FAM), Backpropogation neural networks (BP), and Adaptive Resonance Theory (ART1).     

A digital twin to train deep reinforcement learning agent for smart manufacturing plants: Environment,interfaces and intelligence

Filling the gaps between virtual and physical systems will open new doors in Smart Manufacturing. This work proposes a data-driven approach to utilize digital transformation methods to automate smart manufacturing systems. This is fundamentally enabled by using a digital twin to represent manufacturing cells, simulate system behaviors, predict process faults, and adaptively control manipulated variables. First, the manufacturing cell is accommodated to environments such as computer-aided applications, industrial Product Lifecycle Management solutions, and control platforms for automation systems. Second, a network of interfaces between the environments is designed and implemented to enable communication between the digital world and physical manufacturing plant, so that near-synchronous controls can be achieved. Third, capabilities of some members in the family of Deep Reinforcement Learning (DRL) are discussed with manufacturing features within the context of Smart Manufacturing. Trained results for Deep Q Learning algorithms are finally presented in this work as a case study to incorporate DRL-based artificial intelligence to the industrial control process. As a result, developed control methodology, named Digital Engine, is expected to acquire process knowledges, schedule manufacturing tasks, identify optimal actions, and demonstrate control robustness. The authors show that integrating a smart agent into the industrial platforms further expands the usage of the system-level digital twin, where intelligent control algorithms are trained and verified upfront before deployed to the physical world for implementation. Moreover, DRL approach to automated manufacturing control problems under facile optimization environments will be a novel combination between data science and manufacturing industries.     

Hybrid artificial intelligence architecture for diagnosis and decision-making in manufacturing

This paper presents an architecture which combines artificial neural networks (ANNs) and an expert system (ES) into a hybrid, self-improving artificial intelligence (AI) system. The purpose of this project is to explore methods of combining multiple AI technologies into a hybrid intelligent diagnostic and advisory system. ANNs and ESs have different strengths and weaknesses, which can be exploited in such a way that they are complementary to each other: strengths in one system make up for weaknesses in the other, andvice versa. There is, presently, considerable interest in ways to exploit the strengths of these methodologies to produce an intelligent system which is more robust and flexible than one using either technology alone. Any process which involves both data-driven (bottom-up) and concept-driven (top-down) processing is especially well suited to displaying the capabilities of such a hybrid system. The system can take an incoming pattern of signals, as from various points in an automated manufacturing process, and make intelligent process control decisions on the basis of the pattern as preprocessed by the ANNs, with rule-based heuristic help or corroboration from the ES. Patterns of data from the environment which can be classified by either the ES or a human consultant can result in a high-level ANN being created and trained to recognize that pattern on future occurrences. In subsequent cases in which the ANN and the ES fail to agree on a decision concerning the environmental situation, the system can resolve those differences and retrain the networks and/or modify the models of the environment stored in the ES. Work on a hybrid system for perception in machine vision has been funded initially by an Oak Ridge National Laboratory seed grant, and most of the system components are operating presently in a parallel distributed computer environment.     

A knowledge-based supplier intelligence retrieval system for outsource manufacturing

Knowledge management is to promote business success through a formal, structured initiative to improve the use of knowledge in an organization, in which an effective organizational memory information system plays an increasingly important role. Unlike the past, the performance of an enterprise now depends much on the performance and relationship of its customer–suppliers in the value chain. Good customer–supplier relationships are important for an organization to respond to dynamic and unpredictable changes. This paper describes a knowledge-based supplier selection and evaluation system, which is a case-based reasoning decision support system for outsourcing operations at Honeywell Consumer Products (Hong Kong) Limited in China. As a result, collaborative suppliers are identified quickly during the new product development process. By using the system, the cumulative performance of suppliers is constantly updated automatically according to past practice. This means that the knowledge of suppliers can be retained, categorized, retrieved and managed effectively.     

Swarm intelligence based techniques for digital filter design

This paper deals with the problem of digital IIR filter design. Two novel modifications are proposed to Particle Swarm Optimization and validated through novel application for design of IIR filter. First modification is based on quantum mechanics and proved to yield a better performance. The second modification is to take care of time dependency character of the constriction factor. Extensive simulation results validate the superior performance of proposed algorithms.     

The role of users and customers in digital innovation: Insights from B2B manufacturing firms

Diffusion of digital technologies into the manufacturing industry has created new opportunities for innovation that firms must address to remain competitive. We investigate the role of customer and user knowledge in the digital innovation processes of three global B2B manufacturing companies. We find that the B2B manufacturing industry's characteristics influence how users and customers may be leveraged. Customers making the purchasing decisions are considered for knowledge about short-term changes in market needs, while users working directly with the products provide long-term guidance for digital innovation. We identify practices for acquiring, distributing, and using customer and user knowledge for digital innovation.