共查询到20条相似文献,搜索用时 15 毫秒
1.
Adam Kramschuster Ryan Cavitt Donald Ermer Zhongbao Chen Lih‐Sheng Turng 《Polymer Engineering and Science》2005,45(10):1408-1418
This research investigated the effects of processing conditions on the shrinkage and warpage (S&W) behavior of a box‐shaped, polypropylene part using conventional and microcellular injection molding. Two sets of 26‐1 fractional factorial design of experiments (DOE) were employed to perform the experiments and proper statistical theory was used to analyze the data. After the injection molding process reached steady state, molded samples were collected and measured using an optical coordinate measuring machine (OCMM), which had been evaluated using a proper R&R (repeatability and reproducibility) measurement study. By analyzing the statistically significant main and two‐factor interaction effects, the results show that the supercritical fluid (SCF) content (nitrogen in this case, in terms of SCF dosage time) and the injection speed affect the S&W of microcellular injection molded parts the most, whereas pack/hold pressure and pack/hold time have the most significant effect on the S&W of conventional injection molded parts. Also, this study quantitatively showed that, within the processing range studied, a reduction in the S&W could be achieved with the microcellular injection molding process. POLYM. ENG. SCI., 45:1408–1418, 2005. © 2005 Society of Plastics Engineers 相似文献
2.
3.
4.
S. J. Liao D. Y. Chang H. J. Chen L. S. Tsou J. R. Ho H. T. Yau W. H. Hsieh James T. Wang Y. C. Su 《Polymer Engineering and Science》2004,44(5):917-928
Optimal process conditions of thin‐wall injection molding of a cellular phone cover were investigated with the consideration of interaction effects between process parameters. L27 experimental tests based on Taguchi's method were performed, and then Cyclone Scanner, PolyCAD and PolyWorks were used to measure the shrinkage and warpage of the thin‐wall injected parts to determine the optimal process conditions. Based on the results of the analysis of variables and the F‐test, interaction effects for each observed factor were determined. The results indicated that the packing pressure was the most important process parameter affecting the shrinkage and warpage of the thin‐wall part. The optimal process conditions were different for the shrinkage and the warpage. This was because during the injection process, the mechanisms affecting shrinkage or warpage were different. Compared with the results obtained with simplified thin‐wall parts in the literature, it was found that the geometry of a real commercial part did affect the optimal process conditions and the order of influence of process parameters. The optimal process conditions determined by Taguchi's method for reducing the shrinkage and warpage were verified experimentally in this work. Polym. Eng. Sci. 44:917–928, 2004. © 2004 Society of Plastics Engineers. 相似文献
5.
6.
基于CAE和DOE技术的注射成型工艺优化 总被引:1,自引:1,他引:0
以打印机上盖为例,以体积收缩率、翘曲量和沉降斑指数为考察指标,结合CAE和DOE技术研究了模具温度、熔体温度、注射时间、保压压力和保压时间五个工艺参数对考察指标的影响,用DOE软件回归拟合得到体积收缩率、翘曲和沉降斑指数的预测模型,并运用该模型求解最佳的工艺参数,通过试验验证了该方法的可行性. 相似文献
7.
以PP盒形制品为例,设计了一种测量方案使得收缩与翘曲可以独立度量,分别考察了这两者在不同工艺水平下的变化。使用单因素方差分析表确定熔体温度、保压压力等注射成型工艺参数对收缩与翘曲的影响程度,并以置信区间图示出各参数对收缩与翘曲的影响规律。通过对实验数据的总结发现,保压压力对收缩影响最为显著,而模具温度对翘曲影响最显著。制品收缩与翘曲随工艺参数变化呈3种不同特征:收缩与翘曲呈相反的变化趋势,提高注射速率或熔体温度,制品收缩率减小而翘曲增大;随保压压力升高收缩率单调减少而翘曲呈“U”形曲线变化;调整其他工艺参数,收缩与翘曲有相同的变化趋势。这些影响规律的总结为减小注射成型中塑料制品的收缩与翘曲提供依据。 相似文献
8.
H. A. Essawy A. M. Youssef A. A. Abd El-Hakim A. M. Rabie 《Polymer-Plastics Technology and Engineering》2013,52(2):177-184
Injection molding is one of the most widely employed methods for the fabri- cating of polymer articles, being characterized by high production rates and accurately dimensioned products. The process includes the flow of polymer melt through a runner system and gates followed by injection into a cold mold, packing under high pressure, and subsequent cooling to solidification. Accordingly, during the injection-molding process the polymer undergoes simultaneous mechanical and therma! influences while in fluid, rubbery, and glassy states. Such effects introduce residual stresses and strains into the final product [1,2], resulting in highly anisotropic mechanical behavior [3–9] and warpage and shrinkage [10–13]. Thus, understanding the factors governing the residual-stress development during molding is of great importance. 相似文献
9.
本文主要研究二维矩形模腔的非等温、可压缩无定形聚合物的保压阶段。流体是广义牛顿型的,可压缩行为服从Tait的p—v—T状态方程。本文在展示保压阶段速度、压力的分布,密度沿着厚度方向的变化的基础上,讨论了保压阶段压力和密度的分布对最终产品的内应力、收缩和翘曲的影响。研究结果表明,保压阶段是注塑成型过程中一个非常复杂的阶段,其压力、温度、速度、密度的变化强烈地依赖于熔体的粘度和模腔的边界条件 相似文献
10.
利用Moldflow软件对某厚壁塑料制件的注射成型过程进行分析,选取反映制品收缩与翘曲的多个评价指标,结合正交实验法,优化充填时间、熔体温度、保压时间、保压压力、冷却时间等工艺参数,通过均值分析与极差分析研究各因素对各评价指标的影响,并通过综合评分法得到一组最佳的工艺参数。结果表明,增加保压时间与保压压力能减小产品的收缩和翘曲,且得出的最佳工艺组合为注射时间为2.5 s,熔体温度为280 ℃,保压时间为130 s,保压压力为110 MPa,冷却时间为40 s,该工艺下产品的质量疏松度、体积收缩率、平面误差、翘曲分别降低了6.66 %、7.90 %、12.5 %、20.83 %,产品整体成型品质得到有效提高。 相似文献
11.
12.
Injection molding process causes differences between designed shape and real parts, all of them associated to shrinkage and warpage phenomena. Temperature, pressure distribution, and other injection parameters during molding process originate local shrinkage and the internal stresses depending on the relative stiffness of each part area. The aim of this work is to review and report the influence of injection molding process parameters on the postmolded strength, shrinkage, and warpage of injection molded parts. It is also to investigate the influence of injection molding process parameters on the postmolding shrinkage and warping of parts made of polypropylenes. 相似文献
13.
14.
基于CAE的注塑模浇口与保压优化设计 总被引:6,自引:0,他引:6
通过Moldflow软件,对平板形塑料件注塑过程中的流动、翘曲情况进行数值模拟。通过设置不同的浇口数量、位置和保压压力、保压时间,分析了注塑压力、熔接线分布、翘曲变形量和缩水缺陷等情况,优化了浇口数量、位置和保压压力、保压时间以减少注塑缺陷和塑料件变形;并结合分析结果指导模具设计及注塑过程工艺参数的设定。 相似文献
15.
16.
Optimization and numerical simulation analysis for molded thin‐walled parts fabricated using wood‐filled polypropylene composites via plastic injection molding
下载免费PDF全文
![点击此处可从《Polymer Engineering and Science》网站下载免费的PDF全文](/ch/ext_images/free.gif)
M.D. Azaman S.M. Sapuan S. Sulaiman E.S. Zainudin A. Khalina 《Polymer Engineering and Science》2015,55(5):1082-1095
Plastic injection molding is discontinuous and a complicated process involving the interaction of several variables for control the quality of the molded parts. The goal of this research was to investigate the optimal parameter selection, the significant parameters, and the effect of the injection‐molding parameters during the post‐filling stage (packing pressure, packing time, mold temperature, and cooling time) with respect to in‐cavity residual stresses, volumetric shrinkage and warpage properties. The PP + 60 wt% wood material is not suitable for molded thin‐walled parts. In contrast, the PP + 50 wt% material was found to be the preferred type of lignocellulosic polymer composite for molded thin‐walled parts. The results showed the lower residual stresses approximately at 20.10 MPa and have minimum overpacking in the ranges of ?0.709% to ?0.174% with the volumetric shrinkage spread better over the part surface. The research found that the packing pressure and mold temperature are important parameters for the reduction of residual stresses and volumetric shrinkage, while for the reduction of warpage, the important processing parameters are the packing pressure, packing time, and cooling time for molded thin‐walled parts that are fabricated using lignocellulosic polymer composites. POLYM. ENG. SCI., 55:1082–1095, 2015. © 2014 Society of Plastics Engineers 相似文献
17.
18.
运用Moldflow软件进行某后盖产品的翘曲变形分析,结合Moldflow软件的翘曲变形分析理论,将影响注塑件的翘曲变形因素分为3类:冷却不均、收缩不均及取向因素。然后针对翘曲变形不同的影响因素提出冷却优化、结构优化、保压优化及反变形设计等优化方案。分析结果表明:提出的这几种优化方案能极大地改善注塑件的翘曲变形,为注塑制品企业在控制产品尺寸、满足装配质量要求、改善翘曲变形等方面提供优化思路及工艺参考。 相似文献
19.