Preparation and properties of bisphenol A‐based bis‐phthalonitrile composite laminates

A series of bisphenol A (BPA)‐based 2,2‐bis‐[4‐(3,4‐dicyanophenoxy)phenyl]propane (BAPh) prepolymers and polymers were prepared using BPA as a novel curing agent. Ultraviolet–visible and Fourier transform infrared spectroscopy spectrum were used to study the polymerization reaction mechanism of the BAPh/BPA polymers. The curing behaviors were studied by differential scanning calorimetry and dynamic rheological analysis, the results indicated that the BAPh/BPA prepolymers exhibit large processing windows (109.5–148.5°C) and low complex viscosity (0.1–1 Pa·s) at moderate temperature, respectively. Additionally, the BAPh/BPA/glass fiber (GF) composite laminates were manufactured and investigated. The flexural strength and modulus of the composite laminates are 548.7–632.8 MPa and 25.7–33.2 GPa, respectively. The thermal stabilities of BAPh/BPA/GF composite laminates were studied by thermogravimetry analysis. The temperatures at 5% weight loss (T_5%) of the composite laminates are 508.5–528.7°C in nitrogen and 508.1–543.2°C in air. In conclusion, the BAPh/BPA systems can be used as superior matrix materials for numerous advanced composite applications. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

双酚A型双邻苯二甲腈/酚醛树脂共混体系研究

双酚A型双邻苯二甲腈(BAPh)与酚醛树脂(novolac)通过熔融共混形成了预聚物(BAPh/novolac),经后续热处理制备了BAPh/novolac固化物。通过DSC,FTIR,TGA及流变性能测试研究了该共混体系的固化反应特性,固化物的热稳定性和热氧化稳定性。结果表明:该共混体系可以在无外加固化剂的条件下进行固化反应,固化物的玻璃化转变温度(Tg)达241℃。其固化物在空气和N2气氛中的起始分解温度为380～449℃,且在氮气下800℃残炭率达71%,表现出良好的热稳定性和热氧稳定性。     

Preparation and properties of halogen‐free flame‐retarded phthalonitrile–epoxy blends

Halogen‐free flame‐retarded blends composed of 2,2‐bis[4‐(3,4‐dicyanophenoxy) phenyl] propane (BAPh) and epoxy resin E‐44 (EP) were successfully prepared with 4,4′‐diaminodiphenyl sulfone as a curing additive. The structure of the copolymers was characterized by Fourier transform infrared spectroscopy, which showed that epoxy groups, a phthalocyanine ring, and a triazine ring existed. The limiting oxygen index values were over 30, and the UL‐94 rating reached V‐0 for the 20 : 80 (w/w) BAPh/EP copolymers. Differential scanning calorimetry and dynamic rheological analysis were employed to study the curing reaction behaviors of the phthalonitrile/epoxy blends. Also, the gelation time was shortened to 3 min when the prepolymerization temperature was 190°C. Thermogravimetric analysis showed that the thermal decomposition of the phthalonitrile/epoxy copolymers significantly improved with increasing BAPh content. The flexible strength of the 20:80 copolymers reached 149.5 MPa, which enhanced by 40 MPa compared to pure EP. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Effect of polyarylene ether nitriles on processing and mechanical behaviors of phthalonitrile‐epoxy copolymers and glass fiber laminated composites

A series of copolymers and glass fiber composites were successfully prepared from 2,2‐bis [4‐(3,4‐dicyanophenoxy) phenyl] propane (BAPh), epoxy resins E‐44 (EP), and polyarylene ether nitriles (PEN) with 4,4′‐diaminodiphenyl sulfone as curing additive. The gelation time was shortened from 25 min to 4 min when PEN content was 0 wt % and 15 wt %, respectively. PEN could accelerate the crosslinking reaction between the phthalonitrile and epoxy. The initial decomposition temperatures (T_i) of BAPh/EP copolymers and glass fiber composites were all more than 350°C in nitrogen. The T_g of 15 wt % PEN glass fiber composites increased by 21.2°C compared with that of in comparison with BAPh/EP glass fiber composite. The flexural strength of the copolymers and glass fiber composites reached 119.8 MPa and 698.5 MPa which increased by 16.6 MPa and 127.3 MPa in comparison with BAPh/EP composite, respectively. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Mechanical,thermal, electrical,and interfacial properties of high‐performance bisphthalonitrile/polyarylene ether nitrile/glass fiber composite laminates

Bisphthalonitrile (BAPh)/polyarylene ether nitrile end‐capped with hydroxyl groups (PEN‐OH) composite laminates reinforced with glass fiber (GF) have been fabricated in this article. The curing behaviors of BAPh/PEN‐OH prepolymers have been characterized by differential scanning calorimetry and dynamic rheological analysis. The results indicate that with the introduction of PEN‐OH the curing temperature of BAPh has decreased to 229.6–234.8°C and BAPh/PEN‐OH prepolymers exhibit large processing windows with relatively low melt viscosity. The BAPh/PEN‐OH/GF composite laminates exhibit tensile strength (272.4–456.5 MPa) and modulus (4.9–10.0 GPa), flexural strength (507.1–560.9 MPa), and flexural modulus (24.0–30.4 GPa) with high thermal (stable up to 538.3°C) and thermal stabilities (stable up to 475.5°C). The dielectric properties of BAPh/PEN‐OH/GF composite laminates have also been investigated, which had little dependence on the frequency. Meanwhile, scanning electron microscopy results show that the BAPh/PEN‐OH/GF composite laminates display excellent interfacial adhesions between the matrix and GFs. Herein, the BAPh/PEN‐OH matrix can be a good matrix for high‐performance polymeric materials and the advanced BAPh/PEN‐OH/GF composite laminates can be used under high temperature environment. POLYM. COMPOS., 34:2160–2168, 2013. © 2013 Society of Plastics Engineers     

Copolymerization modification: improving the processability and thermal properties of phthalonitrile resins with novel comonomers

Two novel tetrahydrophthalic anhydride end‐capped imide compounds (THAN and THBN) with high thermal stability were synthesized to promote the curing reaction of 1,3‐bis(3,4‐dicyanophenoxy)benzene (3BOCN), and to study the effects of comonomer structure on the curing behavior and thermal performance of phthalonitrile resins. The curing behaviors of THAN/3BOCN and THBN/3BOCN blends with various molar ratios were investigated using rheological analysis and differential scanning calorimetry, suggesting a wide processing window. Dynamic mechanical analysis and thermogravimetric analysis showed that the cured resins possessed high glass transition temperatures (> 500 °C), and superior thermal and long‐term thermo‐oxidative stabilities with weight retention of 95% ranging from about 544 to 558 °C in both nitrogen and air. All these results indicated that the processability and thermal properties of phthalonitrile resins could be improved further by modifying the structure of comonomer in this kind of curing system. © 2018 Society of Chemical Industry     

Bismaleimide‐modified methyl‐di(phenylethynyl)silane blends and composites: Cure characteristics,thermal stability,and mechanical property

Reactive blends of organic‐inorganic hybrid monomer, methyl‐di(phenylethynyl)silane (MDPES) and a modified bismaleimide resin (BMI/DBA) have been prepared. The thermal and oxidative stabilities of MDPES‐BMI/DBA blends were characterized by thermogravimetric analysis, derivative thermogravimetry, differential thermal analysis, dynamic mechanical analysis, and flexural strength retention at 240°C. Scanning electron microscopy was employed to study the surface morphology of MDPES‐BMI/DBA composite after thermal oxidative treatment. With the increase of concentration of BMI/DBA, flexural strength of composites increased from 78 to 331 MPa. The results showed that MDPES‐BMI/DBA blends exhibited excellent thermal and thermal oxidative properties, and the interface between MDPES and glass fiber was improved by the incorporation of BMI/DBA. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Phthalonitrile‐epoxy blends: Cure behavior and copolymer properties

Binary blends composed of 4,4′‐bis(3,4‐dicyanophenoxy)biphenyl (biphenyl PN) and diglycidyl ether of bisphenol A (epoxy resin) and oligomeric n = 4 phthalonitrile (n = 4 PN) and epoxy resin were prepared. The cure behavior of the blends was studied under dynamic and isothermal curing conditions using differential scanning calorimetry, simultaneous thermogravimetric/differential thermal analysis, infrared spectroscopy, and rheological analysis. The studies revealed that phthalonitrile‐epoxy blends exhibited good processability and that they copolymerized with or without the addition of curing additive. In the absence of curing additive, the blends required higher temperatures and longer cure times. The thermal and dynamic viscoelastic properties of amine‐cured phthalonitrile‐epoxy copolymers were examined and compared with those of the neat epoxy resin. The properties of the epoxy resin improved with increasing biphenyl PN content and with n = 4 PN addition. Specifically, the copolymers exhibited higher glass transition temperatures, increased thermal and thermo‐oxidative stabililty, and enhanced dynamic mechanical properties relative to the commercially available epoxy resin. The results showed that the phthalonitrile‐epoxy blends and copolymers have an attractive combination of processability and high temperature properties. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Curing characteristics,morphology, thermal stability,mechanical properties,and irradiation resistance of methylethylsilicone/methylphenylsilicone rubber blends

Methylethylsilicone rubber (MESR)/methylphenylsilicone rubber (MPSR) blends were cured with 2,5‐dimethyl‐2,5‐di(tert‐butylperoxy)hexane. The curing characteristics, morphology, thermal behaviors, mechanical properties at different temperatures, radiation resistance, and thermal aging resistance of the MESR/MPSR blends were investigated. The results show that a high MPSR content could decrease the optimum curing time and improve the scorch safety. Dynamic mechanical analysis revealed that the glass‐transition temperature of the blends increased slightly with the addition of MPSR. Scanning electron microscopy showed that MESR and MPSR had good compatibility in the blends. Thermogravimetric analysis indicated that the thermal stability of the blends increased with increasing quantity of MPSR. The blends had excellent mechanical properties at low temperatures. However, these properties were significantly reduced when the temperature was increased. Moreover, changes in the mechanical properties decreased with increasing MPSR content at high temperatures, especially at temperatures higher than 100°C. In addition, the radiation resistance and thermal aging resistance of the blends increased with increasing MPSR content. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40529.     

Studies on the curing behavior,thermal, and mechanical properties of epoxy resin-co-amine-functionalized lead phthalocyanine

A high performance copolymer was prepared by using epoxy (EP) resin as matrix and 3,10,17,24-tetra-aminoethoxy lead phthalocyanine (APbPc) as additive with dicyandiamide as curing agent. Fourier-transform infrared spectroscopy, dynamic mechanical analysis (DMA), differential scanning calorimetric analysis (DSC), and thermogravimetric analysis (TGA) were used to study the curing behavior, curing kinetics, dynamic mechanical properties, impact and tensile strength, and thermal stability of EP/APbPc blends. The experimental results show that APbPc, as a synergistic curing agent, can effectively reduce the curing temperature of epoxy resin. The curing kinetics of the copolymer was investigated by non-isothermal DSC to determine kinetic data and measurement of the activation energy. DMA, impact, and tensile strength tests proved that phthalocyanine can significantly improve the toughness and stiffness of epoxy resin. Highest values were seen on the 20 wt% loading of APbPc in the copolymers, energy storage modulus, and impact strength increased respectively 388.46 MPa and 3.6 kJ/m², T_g decreased 19.46°C. TGA curves indicated that the cured copolymers also exhibit excellent thermal properties.     

Preparation and thermal properties of bismaleimide blends based on hydroxyphenyl maleimide

N‐(4‐hydroxyphenyl)maleimide was melt‐blended with the glycidyl ether of bisphenol‐A and various mole percentages of 4, 4′‐(diaminodiphenylsulfone) bismaleimide. The cure behaviour of the resins was evaluated by differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis (DMTA). The blends showed distinct reductions in the onset of cure (T_o) and peak exothermic (T_exo) temperatures. The blends cured at low temperatures exhibited glass transition temperatures (T_gs) higher than the cure temperatures. The cured blends showed high moduli, glass transition temperatures in excess of 250 °C and good thermal stabilities up to 400 °C. Copyright © 2005 Society of Chemical Industry     

Synthesis and properties of novel poly(benzimidazopyrrolone amide)s containing pyridine moieties

A series of new poly(benzimidazopyrrolone amide) (PPA) copolymers were synthesized by a two‐step procedure, which was the solution polycondensation of a novel pyridine‐containing tetraamine with various aromatic dianhydrides at a room temperature and cyclization of the resulting prepolymers at a high temperature, respectively. The resulting prepolymers from the solution polycondensation, that is, poly(amide amino acid)s (PAAAs), had inherent viscosities of 0.82–0.91 dL/g; then, tough and flexible PPA films could be successfully prepared by the casting of the PAAA solutions onto a glass substrate followed by thermal curing with a program temperature procedure up to 350°C. The obtained PPA films exhibited not only excellent thermal properties with onset decomposition temperatures in the range 502–521°C, glass‐transition temperatures in the range 299–337°C, and residual weight retentions at 700°C in air of 29.1–34.8% but also good mechanical properties with tensile strengths of 102.1–115.9 MPa and elongations at break of 6.8–7.4%. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and thermal properties of novel phthalonitrile oligomer containing biphenyl ethernitrile/bisphthalonitrile blends

A kind of novel n = 2 phthalonitrile oligomer containing biphenyl ethernitrile (2PEN‐BPh) had been firstly synthesized from 2,6‐dichlorobenzonitrile, 4,4′‐biphenol and 4‐nitrophthalonitrile via solution reaction, and the 2PEN‐BPh was characterized by FTIR, ¹H‐NMR spectra which exhibited that cyano groups and ethernitrile linkages existed in the backbone of 2PEN‐BPh. The 2PEN‐BPh oligomer was blended with bisphthalonitrile monomer, the curing reaction behaviors of the blends were studied by FTIR, DSC, and rheological analysis. The thermal and thermo‐oxidative stabilities of the 2PEN‐BPh/BPh polymers were investigated by TGA, and the results showed that the completely cured polymers could achieve char yields up to 78% at 800°C in nitrogen, above 11% at 800°C in air. The whole research indicated that the 2PEN‐BPh/BPh blends could efficiently improve the processability of BPh monomer without scarifying other desirable high temperature properties. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Effect of different aromatic amines on the crosslinking behavior and thermal properties of phthalonitrile oligomer containing biphenyl ethernitrile

To find a proper amine to promote the processability of phthalonitrile‐based composites, three different aromatic amines: 4‐aminophenoxyphthalonitrile (APN), 2,6‐bis (4‐diaminobenzoxy) benzonitrile (BDB) and 4,4′‐diaminediphenyl sulfone (DDS) were used as curing agents to investigate the crosslinking behavior and thermal decomposition behavior of phthalonitrile oligomer containing biphenyl ethernitrile (2PEN‐BPh). Differential scanning calorimeter (DSC) and dynamic rheological analysis were employed to study the curing reaction behavior of the phthalonitrile/amine blends and prepolymers. The studies revealed that BDB was the preferred curing agent and the preferred concentration of BDB was 3 wt %. The thermal properties of the 2PEN‐BPh polymers were monitored by TGA, and the results indicated that all the completely cured 2PEN‐BPh polymers maintained good structure integrity upon heating to elevated temperatures and these polymers could thermal stabilize up to over 550°C in both air and nitrogen atmospheres. Dynamic mechanical analysis (DMA) showed the glass transition temperature (T_g) exceeded 450°C when the 2PEN‐BPh polymer post cured at 375°C for 8 h. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

New Vinyl Ester Bio-copolymers Derived from Dimer Fatty Acids: Preparation, Characterization and Properties

Two different vinyl ester resin monomers derived from dimer fatty acids (DA), dimer fatty acids polymerized glycidyl methacrylate (DA-p-GMA) resin and maleic anhydride modified dimer fatty acids polymerized glycidyl methacrylate (MA-m-DA-p-GMA) resin were prepared via simple ring-opening and esterification. FTIR, ¹H-NMR and GPC results demonstrated that these two target products have been successfully synthesized. Moreover, DA-based vinyl ester resin–styrene copolymers with different weight ratios were also prepared by a thermal polymerization, and their mechanical, morphological and thermal properties were investigated. Mechanical tests displayed that the prepared copolymers had excellent mechanical properties, and even at a low styrene content of 30 wt%, the copolymers still had excellent flexural strength of 29.14 MPa and tensile strength of 15.99 MPa. Micro-morphological investigation displayed that the copolymers had glossy and smooth impact resistance fractured surfaces, indicating distinctive fast brittle fracture features. Dynamic mechanical analysis (DMA) revealed that the copolymers’ glass-transition temperatures were within a broad range from 44 to 72 °C. Thermogravimetric results demonstrated that the copolymers had excellent thermal stability, as all copolymers showed a high thermal initial decomposition temperature above 390 °C.     

Synthesis and characterization of novel renewable castor oil-based UV-curable polyfunctional polyurethane acrylate

In recent years, a lot of interest has been given to renewable resources for their environmental friendliness and potential biodegradability in the synthesis of urethane-derived polymers. In this work, UV-curable castor oil-based polyfunctional polyurethane acrylate (COPUA) was prepared by the reaction of isophorone diisocyanate (IPDI) with castor oil and pentaerythritol triacrylate (PETA). The structures and molecular weights of the targeted IPDI–PETA and COPUA were characterized by FTIR, ¹H NMR, and GPC, respectively. In addition, the effect of reactive diluent content on damping properties, thermal stabilities, and mechanical properties of COPUA was characterized by dynamic mechanical analysis (DMA), thermogravimetric analysis (TGA), and universal test machine. DMA revealed the copolymers had a glass transition temperature (T _g) from 31.81 to 48.09°C. TGA showed that thermal initial decomposition temperatures were above 344.5°C, indicating the copolymers had certain thermal stability. Finally, some physical properties of curing films were studied by the contact angle and water absorption, and the results showed that the coatings exhibited good hydrophobicity. The COPUA obtained from castor oil can be used as eco-friendly materials and other applications alternative to the use of other petrochemicals in coatings.     

Effect of pyrolysis temperature on the mechanical evolution of SiCf/SiC composites fabricated by PIP

Three types of SiC_f/SiC composites with a four-step three-dimensional SiC fibre preform and pyrocarbon interface fabricated via precursor infiltration and pyrolysis at 1100 °C, 1300 °C, and 1500 °C were heat-treated at 1300 °C under argon atmosphere for 50 h. The effects of the pyrolysis temperature on the microstructural and mechanical properties of the SiC_f/SiC composites were studied. With an increase in the pyrolysis temperature, the SiC crystallite size of the as-fabricated composites increased from 3.4 to 6.4 nm, and the flexural strength decreased from 742 ± 45 to 467 ± 38 MPa. After heat treatment, all the samples exhibited lower mechanical properties, accompanied by grain growth, mass loss, and the formation of open pores. The degree of mechanical degradation decreased with an increase in the pyrolysis temperature. The composites fabricated at 1500 °C exhibited the highest property retention rates with 90% flexural strength and 98% flexural modulus retained. The mechanism of the mechanical evolution after heat treatment was revealed, which suggested that the thermal stability of the mechanical properties is enhanced by the high crystallinity of the SiC matrix after pyrolysis at higher temperatures.     

Mechanical properties,thermal stability,and flame retardance of novolac‐type phenolic resin blended with poly(dimethylsiloxaneadipamide)

Mechanical properties (flexural strength, flexural modulus, and notched Izod impact strength), thermal stability, and flame retardance of poly(dimethylsiloxane adipamide) (PDMSA)‐toughened novolac type phenolic resin were investigated. Mechanical properties of modified novolac‐type phenolic resin increase with PDMSA contents, because the soft segment of PDMSA absorbs the loads in the network of brittle novolac‐type phenolic resins. TGA results show that the thermal degradation temperatures are higher than 400°C, and the temperature of 10% weight loss increases with increasing the PDMSA content. The char yield increases with novolac‐type phenolic resin content. The morphologies of the fracture surface of the modified novolac‐type phenolic resin were investigated by scanning electron microscopy (SEM). Morphological results agree with those from mechanical properties of the modified novolac‐type phenolic resin. The modified novolac‐type phenolic resin also shows excellent flame retardance that is UL‐94, V‐1, and the limited oxygen index is higher than 35. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 631–637, 2001     

Correlation between the production parameters and the mechanical properties of novolac resins reinforced with carbon fibers

Unidirectional composite materials of novolac resin with carbon fibers were fabricated according to the prepreg method. Novolac resin was prepared by polymerization of phenol with formaldehyde (mole ratio 1 : 0.82) in the presence of oxalic acid as catalyst (1.5 wt.-% to phenol). The curing of novolac resin was performed with hexamethylenetetramine (hexa), while the appropriate proportion was determined by using the IR-spectroscopy. Specimens of novolac/hexa (weight ratio 14:1) reinforced with carbon fibers commercially available were fabricated under different conditions (e.g. different thermal programs and different proportions of novolac/carbon fibers). The mechanical properties of the fabricated specimens (like flexural strength, tensile strength, etc.) were determined and their structure was examined by scanning electron microscopy. By increasing the volume proportion of carbon fibers, not only all mechanical properties of the composite material were increased, but also their degree of utilization was increased and also the production conditions had greater influence. Concerning the specimens produced by the same proportion of carbon fibers (e.g. 15 vol.-%) their mechanical properties were improved by increasing the curing of novolac. The degree of curing of novolac during the initial phase (gel time) and during the ultimate phase (post-curing) can be followed with the aid of IR-spectra of the cured resin, while the degree of curing for the intermediate phase can be obtained only indirectly from the values of the mechanical properties of the corresponding specimens. From the correlation between the production parameters and the mechanical properties of the samples the optimal conditions for processing of the thermopress for the manufacture of carbon fiber reinforced novolac were concluded (1. phase: T₁ = 125–145°C, t₁ = 20 min – 1 h, without pressure; 2. phase: T₂ = 180–195°C, t₂ = 40 min, P₂ ? 1,5 kN/cm²).     

Highly thermally stable novolac derivatives and their properties in epoxy composites

Two diazo‐coupling novolac derivative resins (carbonyl phenyl azo novolac resin and carbonyl phenol–biphenylene azo novolac resin) were used as flame retardants. The cured resins exhibited elevated glass‐transition temperatures from 115°C (blank) to 195 and 167°C, respectively. The char yield at 800°C was increased, which elaborated the effectiveness of flame retardancy with evaluated limiting oxygen indices around 36 to 40. This was mainly attributed to the increased crosslink densities and highly aromatic contents in the modified phenol novolac derivative resins, which exhibited higher thermal degradation energies. Furthermore, the more effective flame retardancy was expected because of the loss of nitrogen during combustion. Through the evaluation of the cooperative flame retardancy in the organic/inorganic hybrid with char yield and increasing limiting oxygen index percentage, the effects of the filler showed cooperative flame retardancy only with the appropriate addition and with a difference in the crosslinking densities. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009