A compatibilized composite of recycled polypropylene filled with cellulosic fiber from recycled corrugated paper board: Mechanical properties,morphology, and thermal behavior

This article deals with the feasibility of using recycled corrugated paper board (rPF) as the reinforcing material for recycled plastics. The composites of recycled polypropylene (rPP) and rPF were prepared by extrusion compounding and injection molding, and the rPP/rPF composites compatibilized by maleic anhydride grafted PP (PP‐g‐MA), maleic anhydride grafted ethylene‐1‐octene copolymer (POE‐g‐MA), and maleic anhydride grafted styrene‐ethylene‐butylene‐styrene copolymer (SEBS‐g‐MA) were also prepared. The crystallization and melting behavior, mechanical properties, thermal stability, and morphology of these composites were studied. The results indicated that rPF promoted the crystallization, enhanced the strength and toughness of rPP/rPF composites to some extent while decreased thermal stability at the same time. PP‐g‐MA and POE‐g‐MA improved the dispersion and interface adhesion of rPF, and further upgraded the mechanical properties and vicat softening temperatures. Among these compatibilizers, PP‐g‐MA was most favorable to the strength improvement while POE‐g‐MA was most favorable to the toughness improvement. As for SEBS‐g‐MA, it had no obvious modification effect. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

One-pot in situ ball milling preparation of polymer/graphene nanocomposites

A one-pot method which involves peeling graphite nanosheets (GNs) off into graphenes in polymer solution and in situ forming polymer/graphene sheets nanocomposites by using ball milling is presented. Via this approach, nanocomposites based on maleic anhydride grafted poly (ethylene-co-vinyl acetate) (EVA-g-MAH) and graphene sheets comprising one to five layers were accomplished. The resulted EVA-g-MAH/graphene nanocomposites displayed a percolation threshold around 5.0 wt %, much lower than that of the EVA-g-MAH/GNs nanocomposites prepared by direct solution blending (∼ 13.0 wt %). The nanocomposite containing 10 wt % of graphene sheets exhibited a higher maximum decomposition temperature by ∼ 10°C when compared with the virgin polymer and the corresponding nanocomposite loaded with 10 wt % of GNs. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Studies on the rheological,phase morphologic,thermal and mechanical properties of poly(trimethylene terephthalate)/ethylene propylene diene monomer copolymer grafted with maleic anhydride/metallocene polyethylene blends

The rheological, phase morphologic, thermal and mechanical properties of poly (trimethylene terephthalate)/metallocene polyethylene (PTT/mPE) blends in the presence of ethylene propylene diene monomer copolymer grafted with maleic anhydride (EPDM-g-MAH) as compatibilizer are studied by means of a capillary rheometer, scanning electron microscopy (SEM), differential scanning calorimetry (DSC) and thermogravimetric analyzer (TGA). Results suggest that the compatibility of PTT/mPE blends is improved greatly after the addition of a compatibilizer. The radius of the dispersed phase in the system decreases greatly when the compatibilizer is added into the blend. When the amount of compatibilizer exceeds 8 wt-%, the size of dispersed phase becomes larger again. This phenomena could be attributed to the higher viscosity of the EPDM-g-MAH phase, which is dispersed more difficulty in the PTT phase of lower viscosity, thus the mixing efficiency is apparently decreased during the melt blending process. Moreover, the melt viscosity of the blend reaches the maximal value in case of 4 wt-% compatibilizer content, above which it would decrease again. This result is associated with the generation of more and bigger dispersed phase inside the bulk phase, thus the grafting efficiency at the interface is decreased, which could result in lower viscosity. The DSC results suggest that the mPE component shows a nucleating effect, and could increase the overall degree and rate of PTT crystallization, while the addition of a compatibilizer might slightly diminish these effects. In addition, the blend with 4 wt-% compatibilizer shows the best thermal stability. Furthermore, the Izod impact strength and the tensile strength at room temperature of the blend are also markedly improved by the addition of a 4–8 wt-% compatibilizer.     

Toughening of nylon 6 with grafted rubber impact modifiers

Recent work has shown that nylon 6/acrylonitrile–butadiene–styrene (ABS) blends can be made tough by the addition of some polymer additives that are chemically reactive with nylon 6 and physically compatible with the styrene-acrylonitrile copolymer (SAN) phase of ABS. Imidized acrylic polymers (IA) represent a successful example of such additives that improve the dispersion of ABS in the nylon 6 matrix and render the blends tough. This article examines the possibility of toughening nylon 6 with ethylene/propylene/diene elastomer grafted with SAN copolymer (EPDM-g-SAN). This EPDM-g-SAN consists of 50% rubber and 50% SAN by weight. However, it was found that the same IA that works well to disperse ABS materials of similar rubber content is not as effective for EPDM-g-SAN, primarily because the EPDM forms the continuous phase, not SAN, and, thus, interfaces with nylon 6 during melt blending. Maleated elastomers like maleic anhydride grafted ethylene–propylene copolymer (EPR-g-MA) and styrene–(ethylene-co-butylene)–styrene triblock copolymer (SEBS-g-MA) were more effective for dispersing EPDM-g-SAN in the nylon 6 matrix than IA. Various mechanisms that improve the dispersion are discussed. © 1995 John Wiley & Sons, Inc.     

Evaluation of polypropylene grafted with maleic anhydride and styrene as a compatibilizer for polypropylene/clay nanocomposites

Among modified Poly(propylene)s (PPs) grafted with polar monomers, PP grafted with maleic anhydride (PP-g-MAH) is known to be the most efficient compatibilizer for PP/clay nanocomposites, since it provides well-dispersed nanostructures and yields optimal physical properties of the nanocomposites. One drawback of this material, however, is that it becomes brittle and its viscosity decreases drastically, leading to nanocomposites with low toughness as the graft degree of MAH increases. Therefore, there is a limitation to increasing both stiffness and toughness of PP/clay nanocomposites with PP-g-MAH. In this study, we investigated the performance of a PP grafted with maleic anhydride and styrene (PP-g-MAH-St) as compatibilizers in PP/clay nanocomposites. It was found that the incorporation of styrene as a comonomer prevents molecular weight reduction of the PP main chain upon high loading of a radical initiator for high graft degree of MAH. The compatibilizers (PP-g-MAH-St) thus obtained show good compatibilizing performance in PP/clay nanocomposites. The PP/clay nanocomposites compatibilized by PP-g-MAH-St show both high stiffness and toughness, which is accomplished by using a compatibilizer of higher viscosity compared with PP-g-MAH.     

Effect of Polyethylene-Grafted Maleic Anhydride (PE-g-MAH) on Properties of Low Density Polyethylene/Eggshell Powder (LDPE/ESP) Composites

The effect of polyethylene-grafted maleic anhydride (PE-g-MAH) on the tensile properties, morphology and thermal properties of low-density polyethylene (LDPE)/eggshell powder (ESP) composites was studied. LDPE/ESP composites with different eggshell powder content and the addition of PE-g-MAH were prepared with Z-blade mixer at 180°C and rotor speed of 50 rpm. The tensile strength, elongation at break and thermal stability of LDPE/ESP composites with PE-g-MAH were greater than LDPE/ESP composites, and their differences became more pronounced at higher filler content. The interfacial adhesion between ESP and LDPE was improved with the addition of PE-g-MAH as evidenced by the morphological study.     

Influence of interfacial adhesion on toughening of polyethylene–octene elastomer/nylon 6 blends

Super-tough nylon 6 was prepared by using polyethylene–octene elastomer (POE) grafted with maleic anhydride as a toughener. The influences of maleating and a compatibilizer on interfacial adhesion and mechanical properties of nylon 6/POE blends were investigated in terms of mechanical testing, Molau tests, SEM observations, IR analyses, and rheological behavior. The results show that the unmodified POE has hardly any contribution to toughness of nylon 6, whereas the maleic anhydride-grafted POE (POE-g-MA) significantly improves the compatibility of POE with nylon 6 and sharply reduces its size in the nylon 6 matrix due to the in situ formation of a graft copolymer between POE-g-MA and nylon 6 during melt processing. With the POE-g-MA, a transition from brittle to ductile occurs. Besides, the use of a compatibilizer in nylon 6/POE-g-MA system shifts the brittle–ductile transition curve to a lower POE-g-MA content, which is attributed, in part, to the chain-extending effect of CE-96 on the nylon 6 matrix leading to further reduction of the sizes of POE-g-MA in the matrix, in part, to the coupling reaction of CE-96 between POE-g-MA and nylon 6. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 69: 1711–1718, 1998     

Enhancement in the mechanical properties of in situ microfibrillar PLA/POE composites

In situ microfibrillar poly(lactic acid) (PLA)/polyolefin elastomer (POE) composites (MFCs) with and without compatibilizer POE-g-GMA were prepared using a multistage stretching equipment. The results showed that the distribution of PLA inside the POE matrix for the MFCs without compatibilizer was in the form of microfibrils, and most of the PLA microfibrils were well-oriented and arranged in the matrix. Further, the high PLA content was more likely to form longer PLA microfibrils in MFCs. With the increase in the amount of POE-g-GMA for (PLA/POE, 20/80) system, the length of PLA microfibrils significantly decreased, whereas the average diameter increased. The addition of 2 wt% POE-g-GMA increased the tensile strength and elongation at the break of POE-20-2 by 52.7% and 53.5%, respectively, and the crystallization temperature increased by about 4°C.     

Polyisobutylene-based modifiers for glass fiber reinforced unsaturated polyesters composites

In order to improve the toughness of glass fiber (GF) reinforced unsaturated polyester resin (UPR), low molecular weight polyisobutylene (LPIB) was selected as the toughening agent. Considering its poor thermal compatibility with UPR matrix, LPIB was first grafted by two small molecular compounds, named maleic anhydride (MAH) and glycidyl methacrylate (GMA) through the novel solvothermal method which was developed in our laboratory. And then, all of these three kinds of low modulus elastomers, including LPIB, MAH grafted polyisobutylene (LPIB-g-MAH) and GMA grafted polyisobutylene (LPIB-g-GMA) were selected to modify GF reinforced UPR (GFRUP) composites. According to the results, incorporation of small amounts of grafted LPIB contributed greatly to the improvement of the toughness of GFRUP composites because of the high flexibility of the molecular chain without obviously influencing other primary properties. Moreover, 4?wt% of elastomer was an optimal amount for promoting the mechanical properties of GFRUP composite. Compared to other liquid rubbers, LPIB-g-GMA had the best toughening effect due to its stronger effect of GMA on UPRGF system. In addition, the impact strength of the modified GFRUP composite was improved up to 2.3 order of that of the unmodified GFRUP composites when 4?wt% LPIB-g-GMA was added. Consequently, LPIB-g-GMA could be employed as an effective toughening agent to GFRUP system. The toughening mechanism, thermal behavior, thermal stability and morphology of GFRUP composite are also discussed. The morphology analysis further proved the increase in toughness through the addition of grafted LPIB.     

Investigation on β‐polypropylene/PP‐g‐MAH/ surface‐treated calcium carbonate composites

β‐Polypropylene composites containing calcium carbonate treated by titanate coupling agent (T‐CaCO₃) and maleic anhydride grafted PP (PP‐g‐MAH) were prepared by melt compounding. The crystallization, morphology and mechanical properties of the composites were investigated by means of differential scanning calorimetry, wide‐angle X‐ray diffraction, polarized light microscopy, scanning electron microscopy and mechanical tests. It is found that both T‐CaCO₃ and NT‐C are able to induce the formation of β‐phase, and NT‐C greatly increases the β content and decreases the spherulitic size of PP. PP‐g‐MAH facilitates the formation of β‐form PP and improves the compatibility between T‐CaCO₃ and PP. Izod notched impact strength of β‐PP/T‐CaCO₃ composite is higher than that of PP/T‐CaCO₃ composite, indicating the synergistic toughening effect of T‐CaCO₃ and β‐PP. Incorporation of PP‐g‐MAH into β‐PP/T‐CaCO₃ composite further increases the content of β‐crystal PP and improves the impact strength and tensile strength when T‐CaCO₃ concentration is below 5 wt%. The nonisothermal crystallization kinetics of β‐PP composites is well described by Jeziorny's and Mo's methods. It is found that NT‐C and T‐CaCO₃ accelerate the crystallization rate of PP but the influence of PP‐g‐MAH on crystallization rate of β‐PP composite is marginal. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Crystallization behavior of PP/PP‐g‐MAH/GFR PA66 blends: Establishment of their continuous‐cooling‐transformation of relative crystallinity diagrams

Polypropylene/polypropylene‐grafted‐maleic anhydride/glass fiber reinforced polyamide 66 (PP/PP‐g‐MAH/GFR PA 66) blends‐composites with and without the addition of polypropylene‐grafted‐maleic anhydride (PP‐g‐MAH) were prepared in a twin screw extruder. The effect of the compatibilizer on the thermal properties and crystallization behavior was determined using differential scanning calorimetry analysis. The hold time was set to be equal to 5 min at 290°C. These conditions are necessary to eliminate the thermomechanical history in the molten state. The crystallization under nonisothermal conditions and the plot of Continuous‐Cooling‐Transformation of relative crystallinity diagrams of both PP and PA 66 components proves that PP is significantly affected by the presence of PP‐g‐MAH. From the results it is found that an abrupt change is observed at 2.5 wt % of PP‐g‐MAH as a compatibilizer and then levels off. In these blends, concurrent crystallization behavior was not observed for GFR PA66. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1620–1626, 2007     

Effect of interfacial interaction on the crystallization and mechanical properties of PP/nano‐CaCO3 composites modified by compatibilizers

To investigate the effect of interfacial interaction on the crystallization and mechanical properties of polypropylene (PP)/nano‐CaCO₃ composites, three kinds of compatibilizers [PP grafted with maleic anhydride (PP‐g‐MA), ethylene–octene copolymer grafted with MA (POE‐g‐MA), and ethylene–vinyl acetate copolymer grafted with MA (EVA‐g‐MA)] with the same polar groups (MA) but different backbones were used as compatibilizers to obtain various interfacial interactions among nano‐CaCO₃, compatibilizer, and PP. The results indicated that compatibilizers encapsulated nano‐CaCO₃ particles, forming a core–shell structure, and two interfaces were obtained in the compatibilized composites: interface between PP and compatibilizer and interface between compatibilizer and nano‐CaCO₃ particles. The crystallization and mechanical properties of PP/nano‐CaCO₃ composites were dependent on the interfacial interactions of these two interfaces, especially the interfacial interaction between PP and compatibilizer. The good compatibility between PP chain in PP‐g‐MA and PP matrix improved the dispersion of nano‐CaCO₃ particles, favored the nucleation effect of nano‐CaCO₃, increased the tensile strength and modulus, but reduced the ductility and impact strength of composites. The partial compatibility between POE in POE‐g‐MA and PP matrix had little effect on crystallization and mechanical properties of PP/nano‐CaCO₃ composites. The poor compatibility between EVA in EVA‐g‐MA and PP matrix retarded the nucleation effect of nano‐CaCO₃, and reduced the tensile strength, modulus, and impact strength. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Binary Alloys of Nylon 1010 and Ethylene-Propylene Copolymer: Chemical,Morphological, and Mechanical Analysis

The modification of ethylene-propylene copolymer (EPM) has been accomplished by melt grafting of maleic anhydride (MAH) molecules promoted by radical initiators. The resulting EPM-g-MAH and EPM have been used to obtain binary nylon 1010/EPM or nylon 1010/EPM-g-MAH blends by melt mixing. It was found that the EPM-g-MAH copolymer used as the second component has a profound effect upon the properties of the resulting blends. This behavior has been attributed to a series of chemical and physicochemical interactions taking place between the two components. The interactions are due to the presence of the anhydride functionality on the copolymer and do not occur when this functionality is absent. The interaction has been confirmed by Fourier-transform infrared spectroscopy, differential scanning calorimetry, dynamic mechanical analysis, and scanning electron microscopic.     

Compatibilisation of blends of poly(vinyl chloride) and poly(styrene-block-(ethylene-co-butadiene)-block–styrene) with maleic anhydride grafting

Abstract

The mechanical properties of blends of poly (vinyl chloride) (PVC) and poly (styrene-block-(ethylene-co-butadiene)-block–styrene) (SEBS) were investigated using maleic anhydride grafted SEBS (SEBS-g-MAH) as a compatibiliser. The results indicated that addition of a small amount of SEBS-g-MAH during melt blending significantly improved the mechanical properties of PVC/SEBS blends. The impact strength of the compatibilised PVC/SEBS blends was found to reach a maximum of 53·5±2·78 KJ m^?2 at room temperature and a maximum of 32·8±1·66 KJ m^?2 at ?20°C at an SEBS-g-MAH loading level of 6 phr. The two glass transition temperatures of the components in the blends converged to some degree upon addition of SEBS-g-MAH for compatibilisation. At room temperature the dynamic storage modulus of the compatibilised blends was higher than that of the blends without compatibilisation. The size of the dispersed phase domains in the blends was appreciably reduced on addition of SEBS-g-MAH during melt blending according to scanning electron microscopy. All the above observations revealed that SEBS-g-MAH enhanced the compatibility between PVC and SEBS in the PVC/SEBS blends.     

Toughening effect of EPDM-graft-methyl methacrylate and styrene (EPDM-g-MMA-St) on methyl methacrylate-styrene copolymer (MS resin)

EPDM-graft-methyl methacrylate and styrene (EPDM-g-MMA-St) was synthesized by solution graft copolymerization of methyl methacrylate (MMA) and styrene(St) onto ethylene-proplene-diene terpolymer (EPDM) in toluene/n-heptane cosolvent using benzoyl peroxide as an initiator. Fourier transform infrared spectroscopy provides a substantial evidence of grafting of MMA and St onto EPDM. EPDM-g-MMA-St/MS resin blends (MES) were prepared by melt blending EPDM-g-MMA-St and MS resin, and the toughening effects of EPDM-g-MMA-St on MS resin were studied. The results showed that the synthesized conditions of EPDM-g-MMA-St influenced the toughening effect of EPDM-g-MMA-St on MS resin. Notched Izod impact strength of MES increased with increasing grafting ratio, grafting chain polarity of EPDM-g-MMA-St, and EPDM content in MES. Differential scanning calorimetry showed that EPDM-g-MMA-St and MS resin are compatible partially and the compatibility improves with increasing grafting chain polarity of EPDM-g-MMA-St. Transmission electron microscopy and scanning electron microscopy analysis showed that the phase structure was “sea-island” structure, and the particle diameter of EPDM-g-MMA-St increased, meanwhile, surface to surface interparticle distance decreased with an increase in EPDM content, which resulted in the toughening mechanism of MES changed into slight shear yielding of matrix from the damage mode of cavitation. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Compatibilization of Poly(ethylene terephthalate)/Polypropylene Blends with Maleic Anhydride Grafted Polyethylene-Octene Elastomer

Blends of poly(ethylene terephthalate) (PET) and polypropylene (PP) at composition 80/20 with and without a compatibilizing agent were studied. Both materials are widely used in the soft drink bottle industry. The compatibilizing agent was a maleic anhydride grafted polyethylene-octene elastomer (POE-g-MA). The olefinic segment of POE is compatible with PP, whereas the maleic anhydride is affined with PET carbonyl groups. The effectiveness of the compatibilizing agent was evaluated using different techniques, such as Fourier transform IR spectroscopy, mechanical analysis, scanning electron microscopy, dynamic mechanical analysis, and rheological analysis. The results show that the addition of POE-g-MA promotes a fine dispersed-phase morphology, and improves process ability and toughness of these blends. Shifts in the glass-transition temperature of the PET phase and the increase in the melt viscosity of the compatibilized blends indicated enhanced interactions between the discrete PET and PP phases induced by the functional compatibilizer.     

Preparation,dynamic rheological behavior,crystallization, and mechanical properties of inorganic whiskers reinforced polylactic acid/hydroxyapatite nanocomposites

The novel inorganic SiO₂–MgO–CaO whiskers (SMCWs) were incorporated into nano hydroxyapatite (HA) contained polylactic acid (PLA) system to prepare the reinforced PLA/HA/SMCWs nanocomposite. Maleic anhydride grafted PLA (PLA‐g‐MAH) was then used to modify the interface between filler and matrix. The morphology, rheological behavior, crystallization, and mechanical property of the prepared nanocomposites were systematically investigated using scanning electronic microscope, dynamic rheometer, differential scanning calorimeter, polarized light microscope, and mechanical test, respectively. The results showed that the introduced PLA‐g‐MAH obviously improves the filler dispersion and the filler–matrix interfacial compatibility. Interestingly, the incorporated whiskers obviously decrease the complex viscosity and hence could significantly improve the processability of system. However, the introduction of PLA‐g‐MAH increases the complex viscosity to a greater extent. In addition, the added whiskers were found to have complicated influences on the PLA crystallization. On one hand, the incorporated whiskers can enhance the melt crystallization capability of PLA macromolecular chains; on the other hand, the introduced whiskers also show the inhibitive effect on the nucleation of PLA polymer chains and the inhibition degree is related to the loading of whiskers. The combination of whiskers and PLA‐g‐MAH could remarkably improve the mechanical performance of PLA/HA nanocomposite. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43381.     

Thermal properties and crystallization behaviors of polylactide/redwood flour or bamboo fiber composites

A series of polylactide/redwood flour (PLA/RWF) and polylactide/bamboo fiber (PLA/BF) composites were successfully prepared using a solution mixing procedure. Fourier transform infrared spectroscopy (FTIR) and wide-angle X-ray diffraction (XRD) were employed to characterize these composites. Thermal properties and crystallization behaviors of PLA composites were determined by their respective techniques of differential scanning calorimetry (DSC) and polarized optical microscopy (POM). With the increasing content of fibers, the glass transition temperature (T _g ), crystallization temperature (T _c ), and melting temperature (T _m ) of PLA/RWF composites decreased first and then increased, but T _g and T _m of PLA/BF composites increased first and decreased afterwards. It is suggested that fibers could improve the segmental mobility of PLA; meanwhile, the different morphologies, sizes, and densities of RWF and BF have different effects on thermal properties of composites. Under the increasing content of RWF, the crystallization rate of the composite increased first and decreased afterwards. When the content of RWF was 5%, the crystallization rate was at its maximum. It could be possible that the addition of fibers was able to nucleate PLA and increase the degree of crystallinity, but the excess content of fibers easily led to heterogeneous composites and subsequent poor crystallization behaviors. In a word, thermal properties and crystallization behaviors of PLA composites were regularly changing by increasing content of fibers.     

Effectiveness of the preparation of maleic anhydride grafted poly (lactic acid) by reactive processing for poly (lactic acid)/carbon nanotubes nanocomposites

An effective strategy to increase the properties of poly (lactic acid) (PLA) is the addition of carbon nanotubes (CNT). In this work, aiming to improve the surface adhesion of PLA and CNT a new compatibilizer agent was prepared by reactive processing, PLA grafted maleic anhydride (PLA-g-MA) using benzoyl peroxide and maleic anhydride. The effectiveness of the PLA-g-MA as a compatibilizer agent was verified for PLA/PLA-g-MA/CNT nanocomposites. PLA and PLA-g-MA samples were characterized by Fourier transform infrared spectroscopy (FT-IR) to confirm the grafting reaction of maleic anhydride on PLA chains and by rheological analysis to prove the changes in the matrix PLA after the graphitization reaction. Thermal (differential scanning calorimetry and thermogravimetric analysis), mechanical tests (Izod impact strength and tensile test), and morphological characterization were used to verify the effect of the compatibilizer agent. The preparation of PLA-g-MA by reactive extrusion processing proved satisfactory and the nanocomposites presented good thermal and mechanical properties. The addition of the PLA-g-MA also contributed to the greater distribution of CNT and can be used as an alternative for the production of PLA/CNT nanocomposites.