Reducing active layer thickness of polyamide composite membranes using a covalent organic framework interlayer in interfacial polymerization

Polyamide(PA)-based thin-film composite membranes exhibit enormous potential in water purification, owing to their facile fabrication, decent performance and desirable stability. However, the thick PA active layer with high transport resistance from the conventional interfacial polymerization hampers their applications. The controllable fabrication of a thin PA active layer is essential for high separation efficiency but still challenging. Herein,a covalent organic framework TpPa-1 interlayer was firstly deposited on a polyethersulfone(PES) substrate to reduce the thickness of PA active layer in interfacial polymerization. The abundant pores of TpPa-1 increase the local concentration of amine monomers by adsorbing piperazine molecules, while hydrogen bonds between hydrophilic groups of TpPa-1 and piperazine molecules slow down their diffusion rate. Arising from those synergetic effects, the PA active layer is effectively reduced from 200 nm to 120 nm. By optimizing TpPa-1 interlayer and PA active layer, the water flux of resultant membranes can reach 171.35 L·m~(-2)·h~(-1)·MPa~(-1), which increased by 125.4% compared with PA/PES membranes, while the rejection rates of sodium sulfate and dyes solution remained more than 90% and 99%, respectively. Our strategy may stimulate rational design of ultrathin PA-based nanofiltration membranes with high performances.     

Effect of surface properties of polysulfone support on the performance of thin film composite polyamide reverse osmosis membranes

In this work, influence of initial conditions and surface characteristics of porous support layer on structure and performance of a thin film composite (TFC) polyamide reverse osmosis (RO) membrane was investigated. The phase inversion method was used for casting of polysulfone (PSf) supports and interfacial polymerization was used for coating of polyamide layer over the substrates. The effect of PSf concentrations that varied between 16 wt % and 21 wt %, and kind of the solvent (DMF and NMP) used for preparation of initial casting solution were investigated on the properties of the final RO membranes. SEM imaging, surface porosity, mean pore radius, and pure water flux analysis were applied for characterization of the supports. The substrate of the membrane, which synthesized with 18 wt % of PSf showed the most porosity and the synthesized RO membrane had the lowest salt rejection. In case of the solvents, the membranes synthesized with DMF presented better separation performance that can be attributed to their lower thickness and sponge‐like structure. The best composition of support for TFC RO membranes reached 16 wt % PSf in DMF solvent. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44444.     

Thin film composite nanofiltration membranes fabricated from polymeric amine polyethylenimine imbedded with monomeric amine piperazine for enhanced salt separations

Thin film composite (TFC) nanofiltration membranes were fabricated by interfacial polymerization using polymeric amine polyethylenimine (PEI) and monomeric amine piperazine (PIP) as the amine reactant. Membranes with a single-ply polyamide layer were produced by reacting trimesoyl chloride (TMC) with mixed amines of PEI and PIP, and incorporation of a small amount of PIP in PEI was found to increase the permeation flux effectively while still maintaining a good solute rejection. For instance, adding 10 wt% PIP in the amine reactant solution resulted in a 6-fold increase in permeation flux, while a 91.6% MgCl₂ rejection was maintained. In addition, 2-ply polyamide membranes were also prepared by two cycles of PEI–TMC and PIP–TMC interfacial reactions separately, and they showed a higher rejection than the single-ply polyamide membrane. At a low PIP/PEI concentration ratio, the single-ply polyamide membranes formed with mixed amines of PIP and PEI tended to be more permeable than the 2-ply polyamide membranes. However, it was demonstrated that by properly controlling the PIP/PEI concentration ratio, the 2-ply polyamide membranes with both a higher permeation flux and salt rejection than conventional single-ply polyamide membranes could be produced. The resulting membranes were characterized for chemical composition, surface hydrophilicity, surface charge and morphology of the polyamide skin layer.     

Developing thin‐film‐composite forward osmosis membranes on the PES/SPSf substrate through interfacial polymerization

A new scheme has been developed to fabricate high‐performance forward osmosis (FO) membranes through the interfacial polymerization reaction on porous polymeric supports. p‐Phenylenediamine and 1,3,5‐trimesoylchloride were adopted as the monomers for the in‐situ polycondensation reaction to form a thin aromatic polyamide selective layer of 150 nm in thickness on the substrate surface, a lab‐made polyethersulfone (PES)/sulfonated polysulfone (SPSf)‐alloyed porous membrane with enhanced hydrophilicity. Under FO tests, the FO membrane achieved a higher water flux of 69.8 LMH when against deionized water and 25.2 LMH when against a model 3.5 wt % NaCl solution under 5.0 M NaCl as the draw solution in the pressure‐retarded osmosis mode. The PES/SPSf thin‐film‐composite (TFC)‐FO membrane has a smaller structural parameter S of 238 μm than those reported data. The morphology and topology of substrates and TFC‐FO membranes have been studied by means of atomic force microscopy and scanning electronic microscopy. © 2011 American Institute of Chemical Engineers AIChE J, 2012     

氯化聚氯乙烯复合纳滤膜的制备及其在模拟RB5染料废水处理中的应用

以氯化聚氯乙烯（CPVC）超滤膜为基膜,采用单宁酸（TA）和哌嗪（PIP）在CPVC膜表面共沉积后与交联剂均苯三甲酰氯（TMC）进行界面聚合得到PA/TA/CPVC复合纳滤膜,采用扫描电镜（SEM）、原子力显微镜（AFM）、红外光谱及接触角对PA/TA/CPVC复合纳滤膜进行了表征,并探讨了干燥时间、TA/PIP浓度比、TA+PIP总浓度、TMC浓度对PA/TA/CPVC复合纳滤膜微观结构与性能的影响。结果表明,TA/PIP浓度比最佳为7/3,TA/PIP层的最佳干燥时间为20min,PA/TA/CPVC复合纳滤膜的纯水通量随着TA+PIP总浓度的增加和TMC浓度的增加而减少,对PEG1000的截留率均在90%以上。PA/TA/CPVC复合纳滤膜纯水通量最大值为4.5L/(m² · h · bar),此时PEG1000的截留率达到95.8%。对模拟RB5染料废水的最大通量为4.3L/(m² · h · bar),此时RB5的截留率为95.4%,对模拟RB5染料废水的稳定性较好。     

Effective incorporation of TiO2 nanoparticles into polyamide thin‐film composite membranes

The effectiveness of TiO₂ nanoparticles in improving the performance of polyamide (PA) thin‐film composite (TFC) membranes has been investigated. PA TFC membranes were prepared by interfacial polymerization with m‐phenylenediamine (MPD) and 1,3,5‐benzene tricarbonyl trichloride (TMC) where TiO₂ particles were added during and after interfacial polymerization. To distribute the TiO₂ nanoparticles uniformly in the PA films, colloidally stable TiO₂ sols were synthesized and added to the aqueous MPD solution rather than to an organic TMC solution. Through the use of different incorporation methods, TiO₂ particles were located on the top surface, in PA film layer, and in both positions. In the case of dense PA layers, the hydrophilicity of the membranes was significantly improved due to the presence of TiO₂ particles, resulting in an increased water flux. On the other hand, the enhancement of water flux was less significant when TiO₂ particles were incorporated into a loose PA film that was prepared with additives. In addition, a BSA fouling test confirmed that TiO₂ nanoparticles effectively improve the antifouling properties of the membranes for both dense and loose PA films. This effect is possibly due to increased hydrophilicity, covering of the fouling space, and a reduction in surface roughness. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43383.     

Highly improved permeation property of thin-film-composite polyamide membrane for water desalination

Thin-film-composite (TFC) polyamide membranes with flux-enhancement were prepared by the interfacial polymerization of m-phenylenediamine with trimesoyl chloride on porous polysulfone support. The addition of 1,3-propanesultone (PS) in the organic phase is used to influence the interfacial polymerization process and the morphology of polyamide layer to improve water flux. FTIR, ¹H NMR and UV spectra were performed to investigate the effect of PS on interfacial polymerization process. In order to study the forming mechanism of TFC membrane, the resulting TFC membranes were characterized by SEM, AFM, ATR-FTIR, XPS, as well as static contact angle. In comparison with conventional polyamide membrane, the TFC membranes fabricated with PS as the additive exhibit much more improved water flux without NaCl rejection decreasing. Notably, the optimal TFC membrane with 0.04% (wt/v) PS as the additive in organic phase shows the best performance with a NaCl rejection of 99.39% and a water flux of 48.57 L m^?2 h^?1 at 1.55 MPa, which has increased 41% compared to the value of the conventional TFC membrane.     

Nanocomposite hollow fiber nanofiltration membranes: Fabrication,characterization, and pilot-scale evaluation for surface water treatment

Thin-film nanocomposite (TFN) membranes were fabricated by interfacial polymerization of a polyamide (PA) layer on the shell side of hollow fiber membrane supports. TiO₂ nanoparticle loadings in the thin-film layer were 0.01, 0.05, and 0.20 wt %. Nanoparticle-free PA thin-film composite (TFC) membranes served as the comparative basis. The TFN membranes were characterized in terms of the chemical composition, structure, and surface properties of the separation layer. Incorporating nanoTiO₂ improved membrane permeability up to 12.6-fold. During preliminary laboratory-scale evaluation, TFN membranes showed lower salt rejection but higher TOC rejection in comparisons with the corresponding values for TFC controls. Based on the performance in lab-scale tests, TFN membranes with 0.01 wt % nanoTiO₂ loading were selected for an evaluation at the pilot scale with synthetic surface water as the feed. While the permeate flux during long-term pilot-scale operation gradually decreased for TFC membranes, TFN membranes had a higher initial permeate flux that gradually increased with time. The TOC rejection by TFN and TFC membranes was comparable. We conclude that TFN membranes show promise for full-scale surface water treatment applications. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 48205.     

Taurine as an additive for improving the fouling resistance of nanofiltration composite membranes

A hydrophilic compound, taurine, was investigated as an additive in the interfacial polymerization between piperazine (PIP) and trimesoyl chloride (TMC) to prepare thin‐film composite (TFC) membranes. The resulting membranes were characterized by X‐ray photoelectron spectroscopy and attenuated total reflectance–Fourier transform infrared spectroscopy. The morphology and hydrophilicity of the membranes were investigated through scanning electronic microscopy and water contact angle measurements. The separation performance of the TFC membranes was investigated through water flux and salt rejection tests. The protein‐fouling resistance of the films was evaluated by water recovery rate measurements after the treatment of bovine serum albumin. The membrane containing 0.2 wt % taurine showed the best performance of 92% MgSO₄ rejection at a flux of 31 L m^?2 h^?1 and better antifouling properties than the PIP–TMC membranes. An appropriately low concentration of taurine showed the same MgSO₄ rejection as the PIP–TMC membranes but a better fouling resistance performance. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41620.     

Breaking through permeability–selectivity trade-off of thin-film composite membranes assisted with crown ethers

In this study, we deployed a modified interfacial polymerization process to incorporate multifunctional crown ethers (CEs) into thin-film composite (TFC) polyamide membranes. CE additives acted as both the phase-transfer catalyst and co-solvent to facilitate the diffusion of amine monomers into the organic phase via interacting with amine monomers (form the host-guest inclusion complex), and enhanced the free volume content of the selective layer, therefore facilitating water transport and inhibiting the diffusion of salt ions. Various characterization techniques were employed to elucidate the modification mechanism as a function of CE chemical and physical properties on the microstructure of resultant TFC membranes and consequently separation performances. Compared to TFC membranes produced from traditional interfacial polymerization method, CE-modified membranes exhibited a 146% water flux enhancement and 59% lower reverse salt fluxes with a suitable draw solution. CE-modified membranes also showed the improved antifouling behavior and chemical stability in various harsh conditions.     

Effect of adding a smart potassium ion-responsive copolymer into polysulfone support membrane on the performance of thin-film composite nanofiltration membrane

Thin-film composite (TFC) nanofiltration (NF) membranes were fabricated via the interfacial polymerization of piperazine (PIP) and 1,3,5-benzenetricart)oiiyl trichloride on polysulfone (PSf) support membranes blended with K^+-responsive poly(N-isopropylacryamideco- acryloylamidobenzo-15-crown-5)(P(NIPAM-co- AAB15C5)). Membranes were characterized by attenuated total reflection Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, atomic force microscope, scanning electron microscope, contact angle, and filtration tests. The results showed that:(1) Under K^+-free conditions, the blended P(NIPAM-co-AAB15C5)/PSf supports had porous and hydrophilic surfaces, thereby producing NF membranes with smooth surfaces and low MgSO4 rejections;(2) With K^+ in the PIP solution, the surface roughness and water permeability of the resultant NF membrane were increased due to the K^+-induced transition of low-content P(NIPAM-co-AAB15C5) from hydrophilic to hydrophobic;(3) After a curing treatment at 95℃, the improved NF membrane achieved an even higher pure water permeability of 10.97 L·m^-2·h^-1 - bar1 under 200 psi. Overall, this study provides a novel method to improve the performance of NF membranes and helps understand the influence of supports on TFC membranes.     

Fabrication of polyamide thin film nanocomposite reverse osmosis membrane incorporated with a novel graphite-based carbon material for desalination

The properties of polyamide (PA) thin film composite (TFC) membranes are affected by many variables, especially the additives in the process of interfacial polymerization that play an important role in the properties of membranes. In this study, a new type graphite carbon was added into organic phase containing trimesoyl chloride for interfacial polymerization with aqueous phase containing m-phenylenediamine to prepare modified polyamide thin film nanocomposite (TFN) membranes for reverse osmosis (RO) adhibition. Polysulfone ultrafiltration membranes were used as the carrier of the interfacial polymerization. The concentration of graphite carbon was selected from 0.002 to 0.01 wt%. The polyamide nanocomposite membrane prepared with the concentration of 0.004 wt% graphite carbon showed the best RO desalination performance, which the water flux of this TFN membrane is over 2.3 times as much as pristine TFC membrane, and the salt rejection is over 99%. This article provides a well-performing polyamide thin film nanocomposite membrane modified by a new-type carbon nanoparticles consequently.     

Feasibility of using polycarbonate as a substrate of thin film composite membrane in forward osmosis

In the present study, thin film composite (TFC) forward osmosis (FO) membranes with polycarbonate (PC (and polyether sulfone (PES) as substrates were fabricated to investigate the impact of the structural parameters of substrate on the performance of the membranes. Firstly, the substrates were prepared by Loeb-Sourirajan method. Characterization techniques including FESEM, contact angle measurement, pure water flux, gas permeability test, and tensile test were applied to investigate the properties of the substrates. After preparing suitable substrates, active layers were fabricated via interfacial polymerization (IP) technique. The performance and characterization test showed that PC is a relatively hydrophilic polymer with a good property for using as a substrate of FO TFC membrane but as the result of gas permeability test show, this membrane has large surface pore size in comparison with PES membrane. Mean pore size of PC and PES membrane is 378 and 139 nm, respectively. Also, the results show that the effective surface porosity of PC (285, 1/m) is more than PES (213, 1/m) substrate.     

Engineering design of outer‐selective tribore hollow fiber membranes for forward osmosis and oil‐water separation

Outer‐selective thin‐film composite (TFC) hollow fiber membranes offer advantages like less fiber blockage in the feed stream and high packing density for industrial applications. However, outer‐selective TFC hollow fiber membranes are rarely commercially available due to the lack of effective ways to remove residual reactants from fiber's outer surface during interfacial polymerization and form a defect‐free polyamide film. A new simplified method to fabricate outer‐selective TFC membranes on tribore hollow fiber substrates is reported. Mechanically robust tribore hollow fiber substrates containing three circular‐sector channels were first prepared by spinning a P84/ethylene glycol mixed dope solution with delayed demixing at the fiber lumen. The thin wall tribore hollow fibers have a large pure water permeability up to 300 L m^?2 h^?1 bar^?1. Outer‐selective TFC tribore hollow fiber membranes were then fabricated by interfacial polymerization with the aid of vacuum sucking to ensure the TFC layer well‐attached to the substrate. Under forward osmosis studies, the TFC tribore hollow fiber membrane exhibits a good water flux and a small flux difference between active‐to‐draw (i.e., the active layer facing the draw solution) and active‐to‐feed (i.e., the active layer facing the feed solution) modes due to the small internal concentration polarization. A hyperbranched polyglycerol was further grafted on top of the newly developed TFC tribore hollow fiber membranes for oily wastewater treatment. The membrane displays low fouling propensity and can fully recover its water flux after a simple 20‐min water wash at 0.5 bar from its lumen side, which makes the membrane preferentially suitable for oil‐water separation. © 2015 American Institute of Chemical Engineers AIChE J, 61: 4491–4501, 2015     

Fabrication of fullerenol-incorporated thin-film nanocomposite forward osmosis membranes for improved desalination performances

Development and use of novel membranes for forward osmosis (FO) applications have gained popularity throughout the world. To enhance FO membrane performance, a novel thin-film nanocomposite membrane was fabricated by interfacial polymerization incorporating Fullerenol (C₆₀(OH)_n) nanomaterial, having n in the range of 24–28 into the active layer. Different concentrations of fullerenol loading (100, 200, 400, and 800 ppm) were added to the top skin layer. The structural and surface properties of the pure thin-film composite membrane (TFC) and fullerenol-incorporated thin-film nanocomposite (FTFC) membranes, were characterized by ATR-FTIR, SEM, and AFM. FO performance and separation properties were evaluated in terms of water flux, reverse salt flux, antifouling propensity, water permeability and salt permeability for all TFC and FTFC membranes. Osmotic performance tests showed that FTFC membranes achieved higher water flux and reverse salt flux selectivity compared with those of TFC membranes. The FTFC membrane with a fullerenol loading of 400 ppm exhibited a water flux of 26.1 L m^?2 h^?1 (LMH), which is 83.03% higher than that of the TFC membrane with a specific reverse salt flux of 0.18 g/L using 1 M sodium chloride draw solution against deionized water in FO mode. The fullerenol incorporation in FTFC membranes also contributed to a decreased fouling propensity.     

Preparation of graphene oxide/polyamide composite nanofiltration membranes for enhancing stability and separation efficiency

Polyamide (PA) NF membranes are synthesized on a hollow fiber support by the interfacial polymerization (IP) of piperazine (PIP) and trimesoyl chloride (TMC). Then, GO is coated on the PA layer to decorate the NF membrane surface (denoted GO/PA-NF). This strategy aims to improve the hydrophilicity, chlorine resistance and separation stability of the membrane. The optimization, chemical composition, morphology, and hydrophilicity of the synthesized GO/PA-NF membrane are characterized. Results indicate that the optimized GO/PA-NF in terms of rejection rate and flux are with 0.05 wt% GO. The rejection of GO/PA-NF for Na2SO₄ and MgSO₄ is 99.4% and 96.9%, respectively. Even if the GO/PA-NF is immersed in 1000 ppm NaClO solution for 48 h, the NF membrane still maintains stable salt rejection. The developed NF membranes exhibit excellent treatment performance on dying wastewater. The permeate flux and rejection of GO/PA-NF toward Congo red solution are determined to be 44.2 L/m²h and 100%, respectively. Compared with the PA membrane, GO/PA-NF presents a higher rejection for Na₂SO₄ (99.4%) and a lower rejection for NaCl (less than 20%), which shows that the NF membranes have a better divalent/monovalent salt separation performance. This study highlights the superior performance of GO/PA-NF and shows its high potential for application in wastewater treatment.     

TMC/TMPIP纳滤超薄复合膜的制备

基于哌嗪(PIP)与均苯三甲酰氯(TMC)界面聚合制备纳滤膜的原理,设计并合成了具有支化结构的三亚胺功能基团水相单体--均苯三甲酰哌嗪(TMPIP)盐酸盐,并与TMC界面聚合制得分子结构与TMC/PIP相同的TMC/TMPIP超薄纳滤复合膜。采用傅里叶红外光谱(FTIR)和扫描电镜(SEM)表征了复合膜皮层的化学结构和表面形貌,结果表明在聚砜底膜表面形成了膜厚为100 nm左右的TMC/TMPIP超薄皮层。通过与TMC/PIP复合膜对PEG 200水溶液的分离性能相比较发现,TMC/TMPIP复合膜因其高度的网络化结构和超薄皮层,因而具有更高的截留率和水通量。考察了TMC/TMPIP复合膜对水中不同盐的截留性能,其截留率顺序与TMC/PIP复合膜相同,而通量和截留率均优于后者。     

Physical modification of polymeric support layer for thin film composite forward osmosis membranes by metal–organic framework-based porous matrix membrane strategy

Physical modification of support layers (SLs) for thin-film composite (TFC) forward osmosis (FO) membranes is the main goal of this study. Accordingly, the strategy of metal–organic framework (MOF)-based porous matrix membrane (PMM) was used for the fabrication of controllable SLs. Fourteen different TFC FO membranes were successfully fabricated by interfacial polymerization (IP) technique over the fourteen different SLs made of polyetherimide (PEI), polyethersulfone (PES), and twelve MOF-based PMM. The controllable MOF particles, fabricated SLs, and TFC membranes were characterized by Fourier-transform infrared spectroscopy (FTIR), powder X-ray diffraction (PXRD), dynamic light scattering (DLS), field emission scanning electron microscopy (FESEM), X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), contact angle (CA), inductively coupled plasma (ICP), and developed SHN1 method. The results showed that the PMM strategy can lead to an increase in the degree of crosslinking of polyamide (PA) as a result of physical modification of the original SLs. Also, the PMM strategy reduced the structural parameters and hence the internal concentration polarization (ICP) was controlled. However, according to the characteristic curve, physical modification of the structure of PES and PEI by MOF-based PMM strategy caused a small and dramatic effect (respectively) on the performance of the TFC FO membranes. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 137, 48672.     

Polyethyleneimine-Mediated Polyamide Composite Membrane with High Perm-Selectivity for Forward Osmosis

Thin-film composite (TFC) membranes comprised of a polyamide (PA) selective layer upon a porous substrate dominate the forward osmosis (FO) membrane market. However, further improvement of perm-selectivity still remains a great challenge. Herein, a polyethyleneimine (PEI) interlayer is intentionally designed prior to interfacial polymerization (IP) to tailor the PA layer, which thus improves the separation performance. The PEI interlayer not only improves the substrate hydrophilicity for adsorbing more diamine monomer and controlling its release rate, but also participates in IP reaction by crosslinking with acyl chloride (TMC). Furthermore, it can decrease the electronegativity of the substrate for decreasing reverse salt diffusion. Consequently, a denser, thinner and smoother PA layer is formed due to the uniform distribution, controllable release of diamine monomer and the extra crosslinking between PEI and TMC. Furthermore, the PA layer becomes more hydrophilic with PEI involvement. As a result, the asprepared TFC membrane exhibits a favorable water flux of 16.1 L m⁻² h⁻¹ and an extremely low reverse salt flux (1.25 g m⁻² h⁻¹). Meanwhile, it achieves an excellent perm-selectivity with a ratio of water to salt permeability coefficient of 8.25 bar⁻¹. Moreover, it exhibits an outstanding antifouling capacity. The work sheds light on fabricating high perm-selective membranes for desalination.     

聚乙烯吡咯烷酮对聚醚砜膜结构和性能的影响

以聚醚砜为膜材料,聚乙烯吡咯烷酮（PVP）为添加剂,N,N-二甲基乙酰胺为溶剂,采用相转化法制备了聚醚砜超滤膜。通过制膜液粘度、膜的孔隙率、表面接触角、机械性能以及对牛血清蛋白分离性能的测试和扫描电镜（SEM）对膜孔结构的观察,研究了PVP的添加量对聚醚砜制膜液粘度及其膜结构和性能的影响。结果表明,PVP的添加提高了膜的亲水性和制膜液的粘度,但膜的抗拉强度有所降低;膜的水通量随着PVP含量的增加先升高后降低,在5%时最大水通量是508.33L/（m^2·h）,而此时牛蛋白截留率最小为66.27%;SEM观察的结果是膜的断面上部形成指状孔结构,下部形成海绵状孔结构,当PVP含量为5%时膜有斜指状孔结构,且指状孔也逐渐延伸到膜的底部,其壁为稀疏的海绵状孔结构。