Preparation and optical properties of transparent epoxy composites containing ZnO nanoparticles

Polymer nanocomposites are usually made by incorporating dried nanoparticles into polymer matrices. This way not only leads to easy aggregation of nanoparticles but also readily brings about opaqueness for nanocomposites based on functionally transparent polymers. In this letter, transparent ZnO/epoxy nanocomposites with high‐UV shielding efficiency were prepared via two simple steps: first, in situ preparation of zinc hydroxide (Zn(OH)₂)/epoxy from the reaction of aqueous zinc acetate (Zn(Ac)₂·2H₂O) and sodium hydroxide (NaOH) at 30°C in the presence of high‐viscosity epoxy resin; second, thermal treatment of the as‐prepared Zn(OH)₂/epoxy hybrid into ZnO/epoxy composites. Optical properties of the resultant ZnO/epoxy nanocomposites were studied using an ultraviolet–visible (UV–vis) spectrophotometer. The nanocomposites containing a very low content of ZnO nanoparticles (0.06 wt %) possessed the optimal optical properties, namely high‐visible light transparency and high‐UV light shielding efficiency. Consequently, the as‐prepared ZnO/epoxy nanocomposites are promising for use as novel packaging materials in lighting emitting diodes technology. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Preparation and properties of TiO2‐filled poly(acrylonitrile‐butadiene‐styrene)/epoxy hybrid composites

Poly (acrylonitrile‐butadiene‐styrene) (ABS) was used to modify diglycidyl ether of bisphenol‐A type of epoxy resin, and the modified epoxy resin was used as the matrix for making TiO₂ reinforced nanocomposites and were cured with diaminodiphenyl sulfone for superior mechanical and thermal properties. The hybrid nanocomposites were characterized by using thermogravimetric analyzer (TGA), dynamic mechanical analyzer (DMA), universal testing machine (UTM), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). The bulk morphology was carefully analyzed by SEM and TEM and was supported by other techniques. DMA studies revealed that the DDS‐cured epoxy/ABS/TiO₂ hybrid composites systems have two T_gs corresponding to epoxy and ABS rich phases and have better load bearing capacity with the addition of TiO₂ particles. The addition of TiO₂ induces a significant increase in tensile properties, impact strength, and fracture toughness with respect to neat blend matrix. Tensile toughness reveals a twofold increase with the addition of 0.7 wt % TiO₂ filler in the blend matrix with respect to neat blend. SEM micrographs of fractured surfaces establish a synergetic effect of both ABS and TiO₂ components in the epoxy matrix. The phenomenon such us cavitation, crack path deflection, crack pinning, ductile tearing of the thermoplastic, and local plastic deformation of the matrix with some minor agglomerates of TiO₂ are observed. However, between these agglomerates, the particles are separated well and are distributed homogeneously within the polymer matrix. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Novel Hybrids Derived from Poly(thiourea-amide)/Epoxy and Carbon Nanotubes

In the present work, nanocomposites of a matrix composed of poly(thiourea-amide) (an aramid)/epoxy (thermoset) and CNTs were fabricated. The hybrids were prepared by in situ polymerization using functionalized and nonfunctionalized CNTs. Amine-terminated poly(thiourea-amide)/epoxy/CNTs hybrids were cured at 120°C with different CNTs content. Chemical linking between amine terminated poly(thiourea-amide) and epoxide group of Bisphenol A diglycidyl ether (DGEBA) formed PTA/DGEBA complex. Hydrogen bonding of PTA with functionalized CNTs was expected to improve the hybrid characteristics. Tensile strength of functional hybrids ranged 57.36–60.68 MPa. 10% gravimetric loss (569–590°C) and T_g of PTA/DGEBA/functional CNTs (235–238°C) showed improvement over PTA/DGEBA/nonfunctional CNTs.     

Properties and microstructures of epoxy resin/TiO2 and SiO2 hybrids

Epoxy resin/TiO₂ and epoxy resin/SiO₂ hybrids were prepared by different procedures, and their mechanical properties were correlated to their microstructures, as indicated by small‐angle X‐ray scattering (SAXS) measurements. Epoxy resin/TiO₂ hybrids were prepared by mixing the epoxy resin (EP828) with N‐(2‐aminoethyl)‐3‐aminopropyltrimethoxysilane (S320) in acetone, and then titanium‐n‐butoxide (TnBU) was added. In addition, epoxy/SiO₂ hybrids were prepared by mixing EP828 with a curing agent, a diamino heterocyclic compound (B002) in acetone, and an organo silica sol (silica nanoparticles dispersed in methylethylketone) was added. In the EP828/S320/TiO₂ hybrid systems, the TiO₂ component was attached to both of the chain ends of the epoxy matrix, hence leading to the formation of inorganic domains via the covalent bonds. SAXS profiles of these hybrids showed peaks at q = 2.3 nm^?1, caused by interference between the domains. The storage modulus increased with increasing TiO₂ content above the T_g, owing to the strong interactions between TiO₂ and the epoxy matrix. The tanδ peak position did not change, although the intensity decreased with increasing TiO₂ content. The SAXS profiles of the EP828/B002/SiO₂ hybrids were very different to those of the corresponding EP828/S320/TiO₂ hybrids, and indicated that SiO₂ particles with rough surfaces were randomly dispersed in the epoxy matrix. The storage moduli of the EP828/B002/SiO₂ hybrid systems increased only slightly with SiO₂ content, because of the weak interactions. These mechanical properties are well explained by the microstructures derived from the SAXS profiles. Copyright © 2004 Society of Chemical Industry     

Morphology and thermal/mechanical properties of alkyl‐imidazolium‐treated rectorite/epoxy nanocomposites

A novel organic rectorite (OREC) was prepared by treating the natural sodium‐rectorite (Na‐REC) with ionic liquid 1‐hexadecyl‐3‐methylimidazolium bromide ([C₁₆mim]Br). X‐ray diffraction (XRD) analysis showed that the interlayer spacing of the OREC was expanded from 2.23nm to 3.14nm. Furthermore, two types of OREC/epoxy nanocomposites were prepared by using epoxy resin (EP) as matrix, 2‐ethyl‐4‐methylimidazole (2‐E‐4‐MI) and tung oil anhydride (TOA) as curing agents, respectively. XRD and transmission electron microscope (TEM) analysis showed that the intercalated nanocomposite was obtained with addition of the curing agent 2‐E‐4‐MI, and the exfoliated nanocomposite was obtained with addition of the curing agent TOA when the OREC content was less than 2 wt %. For the exfoliated nanocomposite, the mechanical and thermal property tests indicated that it had the highest improvement when OREC content was 2 wt% in EP. Compared to pure EP, 60.3% improvement in tensile strength, 26.7% improvement in bending strength, 34% improvement in bending modulus, 14°C improvement in thermal decomposition temperature (T_d) and 5.7°C improvement in glass transition temperature (T_g) were achieved. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Synthesis of EP‐POSS mixture and the properties of EP‐POSS/epoxy,SiO2/epoxy,and SiO2/EP‐POSS/epoxy nanocomposite

The hybrid material of EP‐POSS mixture was synthesized by the hydrolysis and condensation of (γ‐glycidoxypropyl) trimethoxysilane. A series of binary systems of EP‐POSS/epoxy blends, epoxy resin modified by silica nanoparticles (SiO₂/epoxy), and ternary system of SiO₂/EP‐POSS/epoxy nanocomposite were prepared. The dispersion of SiO₂ in the matrices was evidenced by transmission electron micrograph, and the mechanical properties, that is, flexural strength, flexural modulus, and impact strength were examined for EP‐POSS/epoxy blends, SiO₂/epoxy, and SiO₂/EP‐POSS/epoxy, respectively. The fractured surface of the impact samples was observed by scanning electron micrograph. Thermogravimetry analysis were applied to investigate the different thermal stabilities of the binary system and ternary system by introducing EP‐POSS and SiO₂ to epoxy resin. The results showed that the impact strength, flexural strength, and modulus of the SiO₂/EP‐POSS/epoxy system increased around by 57.9, 14.1, and 44.0% compared with the pure epoxy resin, T_i, T_max and the residues of the ternary system were 387°C, 426°C, and 25.2%, increased remarkably by 20°C, 11°C and 101.6% in contrast to the pure epoxy resin, which was also higher than the binary systems. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 810‐819, 2013     

Boosting flame retardancy of epoxy resin composites through incorporating ultrathin nickel phenylphosphate nanosheets

Ultrathin nickel phenylphosphate (NiPP) nanosheets with layered structure are successfully synthesized through a mixed solvothermal method. The results indicate that NiPP is Ni(O₃PC₆H₅)·H₂O and has good thermal stability. To ameliorate the thermal stability and flame ratardancy of epoxy resin (EP), EP/NiPP nanocomposites are prepared by incorporating NiPP into EP matrix. The results show that adding NiPP can availably enhance thermal stability at high temperature due to the remarkable catalytic char performance of NiPP, and the residues yield of EP/NiPP nanocomposites with 6 wt% NiPP is 24.1% while the pure EP had only 14.2% at 700°C. In contrast with pure EP, the peak heat release rate, total heat release, smoke production rate, CO production, and CO₂ production of EP/6wt%NiPP nanocomposites reduced by 35.2%, 20.2%, 27.1%, 45.8%, and 35.5%. The synergistic effect of catalytic char performance and fire retardancy of NiPP make the EP/NiPP nanocomposites possess prominent flame retardancy, smoke suppression, and thermal stability.     

One-step synthesis of improved silica/epoxy nanocomposites with inorganic-organic hybrid network

High performance silica/epoxy nanocomposites were prepared through mixing epoxy, tetraethyl orthosilicate (TEOS), γ-aminoproplytriethyoxy siliane(APTES), and triethyltrtramine (TETA) at 25 °C via sol-gel method on one-step. The effects of content of TEOS and coupling reagents on the mechanical and thermal properties of SiO₂/EP composites were studied. Microcosmic morphology and properties of the hybrid materials were characterized by FT-IR, TEM, FESEM, and DSC. Results revealed that SiO₂/EP composites achieve the optimal mechanical and thermal properties when the composites prepared with mass ratio of TEOS/APTES/epoxy for 3/2/100 without acetone. Compared with pristine epoxy, the tensile strength, elongation at break, impact strength and bend strength increased 67.6 %, 190 %, 82.1 % and 15.7 %, respectively. The further study was to investigate the content of TEOS and APTES effecting on mechanical properties and water sorption of fiber reinforced composites, which used the above compound as matrix resin.     

Compatibilized the thermosetting blend of epoxy and redistributed low molecular weight poly(phenylene oxide) with triallylisocyanurate

Vinyl‐containing low molecular weight PPO (R‐PPO) was prepared by redistribution reaction between commercially available PPO and maleic anhydride (MAH) and used to modify epoxy resin (EP). TAIC was furthermore used as the compatibilizer of EP/R‐PPO system in this study. The curing reaction kinetics, compatibility of the components, morphology, dielectric properties and impact toughness of EP/R‐PPO/TAIC systems were investigated. The experimental results showed that the cured EP/R‐PPO (80/20) system had two phase morphology, the R‐PPO particles of about 1 µm were evenly dispersed in continuous epoxy phase. After addition of TAIC, the EP/R‐PPO/TAIC systems were transferred to single phase. The glass transition temperature of cured EP/R‐PPO/TAIC (80/20/10) system was 150.2 °C. With the increase of TAIC content, the dielectric constant (D_k) and dissipation factor (D_f) of cured EP/R‐PPO/TAIC systems were both reduced. The dielectric constant and dissipation factor at 1MHz of cured EP/R‐PPO/TAIC (80/20/10) system was 2.72 and 0.006, respectively. Compared with those of cured EP/R‐PPO (80/20) system (D_k = 2.82 and D_f = 0.0078 at 1MHz), they decreased by 3.6% and 23.1%, respectively. With the increase of TAIC content, the impact strength of cured EP/R‐PPO (80/20) system increased and reached to a maximum value (2.41 kJ/m²) when TAIC content was 10 phr, which was improved by 23% compared with that of cured EP/R‐PPO (80/20) system (1.96 kJ/m²). © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43293.     

Preparation and properties of bio‐based epoxy montomorillonite nanocomposites derived from polyglycerol polyglycidyl ether and ε‐polylysine

Glycerol polyglycidyl ether (GPE) and polyglycerol polyglycidyl ether (PGPE) were cured with ε‐poly(L ‐lysine) (PL) using epoxy/amine ratios of 1 : 1 and 2 : 1 to create bio‐based epoxy cross‐linked resins. When PGPE was used as an epoxy resin and the epoxy/amine ratio was 1 : 1, the cured neat resin showed the greatest glass transition temperature (T_g), as measured by differential scanning calorimetry. Next, the mixture of PGPE, PL, and montomorillonite (MMT) at an epoxy/amine ratio of 1 : 1 in water was dried and cured finally at 110°C to create PGPE‐PL/MMT composites. The X‐ray diffraction and transmission electron microscopy measurements revealed that the composites with MMT content 7–15 wt % were exfoliated nanocomposites and the composite with MMT content 20 wt % was an intercalated nanocomposite. The T_g and storage modulus at 50–100°C for the PGPE‐PL/MMT composites measured by DMA increased with increasing MMT content until 15 wt % and decreased at 20 wt %. The tensile strength and modulus of the PGPE‐PL/MMT composites (MMT content 15 wt %: 42 and 5300 MPa) were much greater than those of the cured PGPE‐PL resin (4 and 6 MPa). Aerobic biodegradability of the PGPE‐PL in an aqueous medium was ～ 4% after 90 days, and the PGPE‐PL/MMT nanocomposites with MMT content 7–15 wt % showed lower biodegradability. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

The Effect of Surface Modification of TiO2 with Diblock Copolymers on the Properties of Epoxy Nanocomposites

The TiO₂ nanoparticles were modified by diblock copolymers, poly(methyl methacrylate)-b-polystyrene (PMMA-b-PS), via reversible addition-fragmentation chain transfer (RAFT) polymerization, and the epoxy nanocomposites containing different TiO₂ and with different contents were prepared. Subsequently, the effects of TiO₂ content on the mechanical and thermal properties of nanocomposites were investigated. The results indicated that after grafting copolymers onto TiO₂, the dispersion of TiO₂ and interaction with epoxy matrix could be significantly increased, therefore, the mechanical properties of the nanocomposites were improved greatly. When the TiO₂-PMMA-b-PS content was 1 wt%, the impact strength and flexural strength reached their the best, and increased up to 96% and 43%, respectively. Furthermore, the thermal stability of the nanocomposites was also distinctly improved.     

Characterization and physical properties investigation of conducting polypyrrole/TiO2 nanocomposites prepared through a one‐step “in situ” polymerization method

Nowadays, nanocomposites are a special class of materials having unique physical properties and wide application potential in diverse areas. The present research work describes an efficient method for synthesis of a series of polypyrrole/titanium dioxide (PPy/TiO₂) nanocomposites with different TiO₂ ratios. These nanocomposites were prepared by one‐step in situ deposition oxidative polymerization of pyrrole hydrochloride using ferric chloride (FeCl₃) as an oxidant in the presence of ultra fine grade powder of anatase TiO₂ nanoparticles cooled in an ice bath. The obtained nanocomposites were characterized by Fourier‐transform infrared (FTIR), thermogravimetric analysis (TGA), X‐ray diffraction (XRD), and scanning electron microscope (SEM) techniques. The obtained results showed that TiO₂ nanoparticles have been encapsulated by PPy with a strong effect on the morphology of PPy/TiO₂ nanocomposites. Also, the synthesized PPy/TiO₂ nanocomposites had higher thermal stability than that of pure PPy. The investigation of electrical conductivity of nanocomposites by four‐point probe instrument showed that the conductivity of nanocomposite at low TiO₂ content is much higher than of neat PPy, while with the increasing contents of TiO₂, the conductivity decreases. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Synthesis,characterization, and thermo mechanical properties of siloxane‐modified epoxy‐based nano composite

In this study, polymer hybrid composites were synthesized by sol‐gel process. 3‐Amino‐propyltrimethoxysilane [APTMS)/γ‐Glycidoxypropyl trimethoxy‐silane (GPTMS); (4, 4′‐Methylene‐dianiline (DDM)] and 1,4‐Bis(trimethoxysilylethyl) benzene (BTB) were added to DGEBA type epoxy resin for anticipated to exhibit excellent thermal stability. Boron trifluoride monoethylamine (BF₃MEA) was used as catalyst. The structure of nanocomposites was characterized by attenuated total reflectance (ATR) and solid‐state ²⁹Si NMR which suggest EP‐APTMS‐BTB/EP‐GPTMS‐BTB possesses T³; T¹–T⁰, and T¹ structures when the BTB content was lower than 10 wt % and higher 20 wt %, respectively. BF₃MEA was proved to be an effective catalyst for the sol‐gel reaction of APTMS, but it could not promote for GPTMS. From TEM microphotographs, EP‐APTMS‐BTB (10 wt %) possesses a dense inorganic structure (particle size around 5–15 nm) compare with the loose inorganic structure of EP‐GPTM‐/BTB (10 wt %). DSC, TGA were use to analyze the thermal properties of the nanocomposites and DMA was used to analyze the dynamic mechanical properties of hybrid composites. The T_gs of all nanocomposites decreased with the increasing BTB content. A system with BTB content lower than 10 wt % showed good dynamic mechanical property and thermal stability (Td₅ increased from 336°C to 371°C, char yield increased from 27.4 to 30.2%). The structure of inorganic network affects the Td₅ and dynamic mechanical properties of composite. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40984.     

Syntheses of epoxy‐bridged polyorganosiloxanes and the effects of terminated alkoxysilanes on cured thermal properties

A series of epoxy‐bridged polyorganosiloxanes have been synthesized by reacting multifunctional aminoalkoxysilanes with diglycidyl ether of bisphenol A (DGEBA) epoxy resin. The reactions of trifunctional 3‐aminopropyltriethoxysilane (APTES), difunctional 3‐aminopropylmethyldiethoxysilane (APMDS), and monofunctional 3‐aminopropyldimethylethoxysilane (APDES) with DGEBA epoxy have been monitored and characterized by FTIR, ¹H NMR, and ²⁹Si NMR spectra in this study. The synthesized epoxy‐bridged polyorganosiloxanes precursors, with different terminated alkoxysilane groups, are thermally cured with or without the addition of curing catalysts. Organometallic dibutyltindilaurate, and alkaline tetrabutylammonium hydroxide have been used as curing catalysts to investigate the thermal curing behaviors and cured properties of epoxy‐bridged polyorganosiloxanes precursors. The maximum exothermal curing temperatures of epoxy‐bridged polyorganosiloxanes precursors are found to appear around the same region of 120°C in DSC analysis. The addition of catalysts to the epoxy/APTES precursor shows significant influence on the cured structure; however, the catalysts exhibit less influence on the cured structure of epoxy‐APMDS precursor and epoxy/APDES precursor. Curing catalysts also show significant enhancement in increasing the thermal decomposition temperature (T_d50s) of cured network of trifunctional epoxy‐bridged polyorganosiloxane (epoxy/APTES). High T_d50s of 518.8 and 613.6 in the cured hybrids of epoxy/APTES and epoxy/APMDS precursors are also observed, respectively. When trialkoxysilane‐terminated epoxy‐bridged polyorganosiloxanes precursor are cured, with or without the addition of catalyst, no obvious T_g transition can be found in the TMA analysis of cured network. The cured network of trialkoxysilane‐terminated epoxy‐bridged polyorganosiloxanes also exhibits the lowest coefficient of thermal expansion (CTE) among the three kinds of alkoxysilane‐terminated epoxy‐bridged polyorganosiloxanes investigated. The organic–inorganic hybrid, from epoxy‐bridged polyorganosiloxanes after the thermal curing process, shows better thermal stability than the cured resin network of pure epoxy‐diaminopropane. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 99: 3491–3499, 2006     

Multifunctional liquid‐like graphene@fe3o4 hybrid nanofluid and its epoxy nanocomposites

Novel multifunctional graphene@Fe₃O₄ hybrid nanofluid with liquid‐like behavior at room temperature and low viscosity (5.5 Pa.s at 25°C) has been developed by using GO@Fe₃O₄ as a core, sulfuric acid‐terminated organosilanes as corona, and polyether amine as canopy. The obtained nanofluid has been extensively characterized by various analytical techniques. The content of graphene@Fe₃O₄ reaches up to 13.78 wt% in the hybrid nanofluid, which is a superparamagnetism material with specific magnetization of 0.39 emu/g. In addition, it shows excellent dispersion and exfoliation in solvents and polymer matrixes. It is then compounded with an epoxy resin for the development of liquid‐like graphene@Fe₃O₄ hybrid nanofluid/epoxy nanocomposites. It is found that liquid‐like graphene@Fe₃O₄ hybrid nanofluid/epoxy nanocomposites demonstrate better mechanical property than those of unmodified graphite/epoxy nanocomposites at the same fraction. For example, the multifunctional liquid‐like graphene@Fe₃O₄ hybrid nanofluid at 1.5 wt% improves the impact toughness of epoxy by 125%. This new interface modification also enhanced the T_g of neat epoxy from 98.37 to 129.46°C. POLYM. COMPOS., 37:3474–3485, 2016. © 2015 Society of Plastics Engineers     

Analysis of the dielectric spectroscopy of an epoxy‐ZnO nanocomposite using the universal relaxation law

There is currently no unified theory that explains the role of nanofillers in polymeric insulation. Consequently, different methods such as dielectric spectroscopy analysis are used to understand this role. The existence of a strong interaction between nanoparticles and a polymer is widely accepted. However, the interaction between dipoles has been taken into consideration in Jonscher's Universal Relaxation Law (URL) but not in the Debye theory. Hence, the URL was used in this article as a method to analyze the spectra of epoxy‐ZnO nanocomposites and to try to determine the nanoeffect mechanism. At 160°C above T_g (116°C), the typical phenomenon of low‐frequency dispersion occurs in the epoxy‐ZnO nanocomposites, and with filler loading increased up to 5 wt %, the value of n (calculated from the ε_r″ spectrum of the nanocomposites) increases both at high and low frequencies. This result indicates that higher loadings correspond to lower dielectric losses changing per radian. Moreover, the decrease in quasi‐direction conduction indicates that the gross dielectric losses of the nanocomposites are also less than pure epoxy resin (EP) at low frequencies. This finding may be attributed to the strong bonding between the nanofillers and the EP, which limits the movement of some macromolecular chains. The URL provides an analytical method for determining the mechanism of the effect of nanofillers on polymers. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Preparation,thermostability, and hydrophobic properties of TiO2/poly(dodecafluoroheptyl methacrylate) nanocomposites

Poly(dodecafluoroheptyl methacrylate) (PDFMA)/titanium dioxide (TiO₂) nanocomposites with high TiO₂ content were successfully prepared by emulsion polymerization process. Before polymerization, nano‐TiO₂ was pretreated by silane coupling agent. Surface groups and composition of the modified nano‐TiO₂ were characterized by Fourier transform infrared and X‐ray photoelectron spectra. The microstructure of nanocomposites was observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). In addition, the thermo‐stability and wetting behavior were also investigated in relation to the dosage of TiO₂. The results showed that the thermostability is improved with the increment of TiO₂ content while hydrophilic properties exhibit nonlinear variation with the content of TiO₂. The optimal percentage of TiO₂ content in the TiO₂/PDFMA nanocomposites is 30% that could lead to the higher thermostability and hydrophobicity properties of composites. The maximum water contact angle (WCA) of nanocomposites can reach 120° ± 1°. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44377.     

Dynamic cure kinetics of epoxy/TiO2/MWCNT hybrid nanocomposites

The effect of multi-walled carbon nanotubes (MWCNTs) on cure kinetic parameters of the epoxy/amine/TiO₂ (1 wt%) resin system was studied dynamically at four heating rates using DTA. The presence of MWCNT in various amounts (0.1, 0.2, 0.4 and 0.6 wt%) neither retarded nor accelerated the cure reaction of the epoxy/amine/TiO₂ system in a considerable extent. Addition of MWCNTs increased the extent of cure of the corresponding nanocomposites, especially at higher contents up to 0.4 wt% MWCNT filled composite. However, increasing the MWCNT content to 0.6 wt% adversely affected the extent of cure due to nanoparticle agglomeration. The fracture surface morphology of the nanocomposites revealed that the cracks deviated on reaching the MWCNTs, while propagating in the polymer matrix. Fractional extent of conversion (α) was calculated using genetic algorithm. Flynn–Wall–Ozawa and Kissinger methods were used to analyze the kinetic parameters. The presence of MWCNTs did not affect the autocatalytic cure mechanism of epoxy/amine/TiO₂ resin system and also did not cause any considerable barrier effect on the curing process. Activation energy data fitted well in the cubic polynomial regression equations and the changes of E _a with respect to α proved the autocatalytic cure mechanism, being followed by all the MWCNT-containing epoxy-based hybrid nanocomposites.     

Synthesis,thermal properties,and flame retardance of the epoxy‐silsesquioxane hybrid resins

Epoxy/silsesquioxane‐OH (EP‐SDOH, ED) hybrid resins were prepared from cyclohexyl‐disilanol silsesquioxane (SDOH) and diglycidyl ether of bisphenol A via the reaction between silanol and the oxirane group, with the cobalt naphthanate as a catalyst. It was found that incorporation of SDOH allows the reaction between oxirane ring and Si? OH, and the silsesquioxane cage structure can be the main chain or as the side chain of the hybrid resin. The EP‐SDOH hybrid resins with various SDOH contents were cured by 4,4′‐diaminodiphenylsulphone, and the curing reaction was investigated by differential scanning calorimetry. The curing characteristics of EP‐SDOH hybrids had been observed to be influenced by the content of SDOH in the hybrid. The differential scanning calorimetry thermograms indicated that the EP‐SDOH hybrid exhibited a higher initial temperature, peak temperature, as well as final temperature than those of the pure epoxy resin when cured by the same curing agent 4,4′‐diaminodiphenylsulphone. The curing kinetic parameters were calculated by using the Ozawa method and the results indicated that EP‐SDOH hybrids possess the same curing mechanism as the pure epoxy resin. The properties of the cured EP‐SDOH hybrid resins such as the glass transition temperature (T_g), dynamic mechanical analysis, thermal stability, as well as the flame retardance were also investigated, and the results showed that introducing silsesquioxane‐OH unit into epoxy resin successfully modified the local structure, made the chain stiffness, restrict the chain mobility, and eventually improved thermal stability and flame retardance of epoxy resin. POLYM. ENG. SCI., 47:225–234, 2007. © 2007 Society of Plastics Engineers.     

High performance epoxy resin nanocomposites containing both organic montmorillonite and castor oil-polyurethane

Summary Epoxy resin/polyurethane interpenetrating polymer network nanocomposites with various contents of organophilic montmorillonite (oM-EP/PU nanocomposites) were prepared by a sequential polymeric technique and an in situ intercalation method. X-ray diffraction(XRD), and transmission electronic microscopy(TEM) analysis showed that organophilic montmorillonite (oMMT) disperses uniformly in epoxy resin/polyurethane interpenetrating networks(IPNs), and the intercalated or exfoliated microstructures of oMMT are formed. Differential scanning calorimetry(DSC) test proved that oMMT promotes the compatibility of EP phase and PU phase, and glass transition temperature(T_g) of oM-EP/PU nanocomposites improves with increasing oMMT content. Mechanical properties tests and thermal gravity analysis (TGA) indicated that oMMT and the IPNs of EP and PU exhibit synergistic effect on improving mechanical and thermal properties of pure EP. The mechanism of toughing and reinforcing of oM-EP/PU nanocomposites was further discussed by scanning electronic microscope(SEM).