Effect of carbon nanofiber (CNF) silanization on the properties of CNF/epoxy nanocomposites

Carbon nanofibers (CNFs) were functionalized by a multistage process including oxidation, reduction and silanization. The chemical modifications were examined by Fourier transform infrared spectroscopy, X‐ray photoelectron spectrometry, Raman spectroscopy and thermogravimetric analysis. The silanized CNFs were then added into an epoxy resin (EPON 828) to study the effect of the surface modification of CNFs on the properties of nanocomposites. For comparison, nanocomposites containing original unmodified CNFs were also investigated. Scanning electron microscopy indicates better dispersion of modified fibers in the epoxy polymer matrix; the mechanical and thermal properties of composites are also improved; the electrical conductivity of the composites is reduced. Copyright © 2011 Society of Chemical Industry     

Effect of carbon nanofiber functionalization on the in-plane mechanical properties of carbon/epoxy multiscale composites

In this work, vapor-grown carbon nanofibers (CNFs) were functionalized using an optimized route and dispersed in the matrix of carbon fabric-reinforced epoxy composites to develop multiscale carbon/epoxy composites. Functionalization was carried out through an oxidative treatment with a mixture of HNO₃/H₂SO₄ (1 : 3) using a combination of ultrasonication and magnetic stirring. Functionalized CNFs (F-CNFs) were characterized for their morphology, length, functional groups, and degradation due to oxidative treatment. The results showed that it was possible to efficiently functionalize CNFs without any degradation through proper selection of treatment duration. F-CNFs were dispersed homogeneously into the epoxy matrix using ultrasonication in combination with high-speed mechanical stirring. The incorporation of 0.1 wt % F-CNFs led to a 65% increase in Young's modulus and a 36% in tensile strength of neat carbon/epoxy composites. The fracture surfaces were studied using scanning electron microscopy to understand the property enhancement due to F-CNFs. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Response surface predictions of the viscoelastic properties of vapor‐grown carbon nanofiber/vinyl ester nanocomposites

A full factorial design of experiments and response surface methodology were used to investigate the effects of formulation, processing, and operating temperature on the viscoelastic properties of vapor‐grown carbon nanofiber (VGCNF)/vinyl ester (VE) nanocomposites. Factors included VGCNF type (pristine, oxidized), use of a dispersing agent (DA) (no, yes), mixing method (ultrasonication, high‐shear mixing, and a combination of both), VGCNF weight fraction (0.00, 0.25, 0.50, 0.75, and 1.00 parts per hundred parts resin (phr)), and temperature (30, 60, 90, and 120°C). Response surface models (RSMs) for predicting storage and loss moduli were developed, which explicitly account for the effect of complex interactions between nanocomposite design factors and operating temperature on resultant composite properties; such influences would be impossible to assess using traditional single‐factor experiments. Nanocomposite storage moduli were maximized over the entire temperature range (～20% increase over neat VE) by using high‐shear mixing and oxidized VGCNFs with DA or equivalently by employing pristine VGCNFs without DA at ～0.40 phr of VGCNFs. Ultrasonication yielded the highest loss modulus at ～0.25 phr of VGCNFs. The RSMs developed in this investigation may be used to design VGCNF‐enhanced VE matrices with optimal storage and loss moduli for automotive structural applications. Moreover, a similar approach may be used to tailor the mechanical, thermal, and electrical properties of nanomaterials over a range of anticipated operating environments. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Thermal and mechanical behavior of poly(vinyl butyral)‐modified novolac epoxy/multiwalled carbon nanotube nanocomposites

The effects of poly(vinyl butyral) (PVB) and acid‐functionalized multiwalled carbon nanotube modification on the thermal and mechanical properties of novolac epoxy nanocomposites were investigated. The nanocomposite containing 1.5 wt % PVB and 0.1 wt % functionalized carbon nanotubes showed an increment of about 15°C in the peak degradation temperature compared to the neat novolac epoxy. The glass‐transition temperature of the novolac epoxy decreased with increasing PVB content but increased with an increase in the functionalized carbon nanotube concentration. The nanocomposites showed a lower tensile strength compared to the neat novolac epoxy; however, the elongation at break improved gradually with increasing PVB content. Maximum elongation and impact strength values of 7.4% and 17.0 kJ/m² were achieved in the nanocomposite containing 1.5 wt % PVB and 0.25 wt % functionalized carbon nanotubes. The fractured surface morphology was examined with field emission scanning electron microscopy, and correlated with the mechanical properties. The functionalized carbon nanotubes showed preferential accumulation in the PVB phase beyond 0.25 wt % loading. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43333.     

Reinforcement of poly(dimethylsiloxane) networks by montmorillonite platelets

A PDMS network, synthesized from a vinyl‐terminated precursor, was reinforced by plate‐like montmorillonite (volclay) particles with different surface cations. The optimal ratio of crosslinker‐to‐PDMS precursor was ascertained from the mechanical properties of networks prepared with different crosslinker concentrations. The elastic modulus of the polymer was enhanced by the montmorillonite particles. The increase in modulus was higher in the Li– than in the Na–volclay composites. The ultimate strength of the composites was also strongly enhanced by the small platelets, especially in presence of surface Li⁺. The stronger influence of Li–volclay on the mechanical properties of the composites can be attributed to the partial formation of an intercalated structure, which leads to thinner particles with a high aspect ratio. Both composite strength and modulus were proportional to the filler‐volume‐fraction, but the increase in strength was limited by rising particle agglomeration at high loading. In contrast to organic‐modified montmorillonite, the inorganic surface of volclay catalyzed the thermal degradation of PDMS. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2175–2183, 2002     

Preparation and properties of poly(dimethyl siloxane)–colloidal silica/functionalized colloidal silica nanocomposites

Aqueous spherical colloidal silica (CS) particles with a diameter of 15 ± 5 nm were modified with three different types of monofunctional silane coupling agents to prepare functionalized colloidal silica (FCS) particles. The effects of the surface chemistry of the FCS were studied as a function of the CS/FCS loading in the poly(dimethyl siloxane) (PDMS) polymer. The prepared PDMS–CS/FCS composites were investigated for their physical properties both in the cured and uncured states. The extent of filler–filler and filler–polymer interactions was found to vary with the type of functionalizing agent used to treat the surface of the CS. The filler–filler interaction appeared to be predominant in the PDMS–CS composites, and improved filler–polymer interaction was indicated in the case of the PDMS–FCS composites. The composites containing CS treated with methyltrimethoxysilane exhibited relatively better optical and mechanical properties compared to the other PDMS–FCS composites. This study highlighted the importance of judiciously choosing functionalizing agents to achieve PDMS–FCS composites with predetermined optical and mechanical properties. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Tribological investigations of carbon nanotube‐reinforced polymer (UHMWPE) nanocomposites using Taguchi methodology

Taguchi design techniques have been applied to investigate the significant influence of various operating and design parameters, such as contact load, rotational sliding speed, and carbon nanotubes (CNTs) concentration on the tribological properties of ultra‐high molecular weight polyethylene nanocomposites. Analysis of variance was conducted to discuss the significance of each of the parameters. Simple regression models were developed for wear rate as well as for the coefficient of friction (COF) of the nanocomposite. Applied normal force was found to be the dominant factor controlling the wear rate and friction coefficient. The significance of CNTs concentration on both COF and wear rate closely follow that of applied load. Rotational sliding speed has the least influence on the tribological properties of the nanocomposite. The developed model for predicting wear rate and the COF was found to give very good predictions against the experimental data. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44018.     

Mechanical,thermal and electrical properties of multi‐walled carbon nanotube/aluminium nitride/polyetherimide nanocomposites

A series of polyimide‐based nanocomposites containing polyimide‐grafted multi‐walled carbon nanotubes (PI‐g MWCNTs) and silane‐modified ceramic (aluminium nitride (AlN)) were prepared. The mechanical, thermal and electrical properties of hybrid PI‐g MWCNT/AlN/polyetherimide nanocomposites were investigated. After polyimide grafting modification, the PI‐g MWCNTs showed good dispersion and wettability in the polyetherimide matrix and imparted excellent mechanical, electrical and thermal properties. The utilization of the hybrid filler was found to be effective in increasing the thermal conductivity of the composites due to the enhanced connectivity due to the high‐aspect‐ratio MWCNT filler. The use of spherical AlN filler and PI‐g MWCNT filler resulted in composite materials with enhanced thermal conductivity and low coefficient of thermal expansion. Results indicated that the hybrid PI‐g MWCNT and AlN fillers incorporated into the polyetherimide matrix enhanced significantly the thermal stability, thermal conductivity and mechanical properties of the matrix. Copyright © 2012 Society of Chemical Industry     

Fabrication of polystyrene/carbon nanocomposites with superior mechanical properties

Adding fillers reinforces the modulus of the polymer, but the ductility is sacrificed. Such a phenomenon is especially true for brittle polymers like polystyrene (PS). Nanofillers are known to solve the problem because the high aspect ratio and surface area may improve the stiffness at a much lower loading level, and thus significantly reduce the ductility. However, the dispersion of nanofillers is always challenging. In the current investigation, PS nanocomposites were prepared by melt compounding, ultrasonication, and solution compounding to investigate the effect of the addition of the following carbon nanomaterial to the mechanical properties: nanographite (H25), multiwalled carbon nanotube, carbon nanofiber, and thermally reduced graphene (TRG). Among them, TRG exhibited the best reinforcing effect. Young's modulus of PS increased by 27% with only 0.1 wt% loading of TRG, and the ductility remained unchanged. Such an improvement has rarely been reported in thermoplastic polymer nanocomposites. The results were carefully analyzed and compared with those reported in the available literature. In this study, the solution compounding method offered the best modulus value. The aspect ratio of carbon nanomaterials in the composite was estimated by the Halpin-Tsai equation. These estimations agree well with the transmission electron microscopy microstructure results.     

Characterization,prediction, and optimization of flexural properties of vapor‐grown carbon nanofiber/vinyl ester nanocomposites by response surface modeling

A design of experiments and response surface modeling were performed to investigate the effects of formulation and processing factors on the flexural moduli and strengths of vapor‐grown carbon nanofiber (VGCNF)/vinyl ester (VE) nanocomposites. VGCNF type (pristine, surface‐oxidized), use of a dispersing agent (no, yes), mixing method (ultrasonication, high‐shear mixing, and a combination of both), and VGCNF weight fraction (0.00, 0.25, 0.50, 0.75, and 1.00 parts per hundred parts resin (phr)) were selected as independent factors. Response surface models were developed to predict flexural moduli and strengths as a continuous function of VGCNF weight fraction. The use of surface‐oxidized nanofibers, a dispersing agent, and high‐shear mixing at 0.48 phr of VGCNF led to an average increase of 19% in the predicted flexural modulus over that of the neat VE. High‐shear mixing with 0.60 phr of VGCNF resulted in a remarkable 49% increase in nanocomposite flexural strength relative to that of the neat VE. This article underscores the advantages of statistical design of experiments and response surface modeling in characterizing and optimizing polymer nanocomposites for automotive structural applications. Moreover, response surface models may be used to tailor the mechanical properties of nanocomposites over a range of anticipated operating environments. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2087–2099, 2013     

High dispersion ability of fluorene‐based polyester as a polymer matrix for carbon nanotubes

The high compatibility of fluorene‐based polyester (FBP‐HX) as a polymer matrix for multiwalled carbon nanotubes (MWCNTs) is discussed. A low surface resistivity due to the fine dispersion of MWCNTs in FBP‐HX and polycarbonate (PC) is reported. With a solution‐casting method, a percolation threshold with the addition of between 0.5 and 1.0 wt % MWCNTs was observed in the MWCNT/PC and MWCNT/FBP‐HX composites. Because of the coverage of FBP‐HX on the MWCNTs, a higher surface resistivity and a higher percolation ratio of the MWCNT/FBP‐HX composites were achieved compared with the values for the MWCNT/PC composites. In the MWCNT/FBP‐HX composites, MWCNTs covered with FBP‐HX were observed by scanning electronic microscopy. Because of the coverage of FBP‐HX on the MWCNTs, FBP‐HX interfered with the electrical pathway between the MWCNTs. The MWCNTs in FBP‐HX were covered with a 5‐nm layer of FBP‐HX, but the MWCNTs in the MWCNT/PC composites were in their naked state. MWCNT/PC sheets demonstrated the specific Raman absorption of the MWCNTs only with the addition of MWCNTs of 1 wt % or above because of the coverage of the surface of the composite sheet by naked MWCNTs. In contrast, MWCNT/FBP‐HX retained the behavior of the matrix resin until a 3 wt % addition of MWCNTs was reached because of the coverage of MWCNTs by the FBP‐HX resin, induced by its high wettability. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation,thermal and mechanical properties of poly (ether-imide) composite reinforced with carbon nanotube buckypaper

Vacuum filtration technique was employed in order to prepare multiwalled carbon nanotube buckypapers (MWCNT-BP) through a well-dispersed suspension of MWCNT/H₂O with the aid of Triton X-100 surfactant. The obtained BP (buckypaper) was then infiltrated with a solution of poly (ether-imide) (PEI) under vacuum conditions. The visual inspection demonstrated the importance of the centrifugation procedure before the vacuum filtration of the suspension, revealing a smooth surface of the as-prepared buckypaper. Thermogravimetric experiments (TGA) and scanning electron microscopy analyses have demonstrated the role of isopropyl alcohol in the removal of Triton X-100 from the nanotube network. SEM observations of the cross-section view of the samples revealed a porous network of the fabricated BP, and an impregnated structure of the PEI/BP composite, suggesting a good interfacial bonding between MWCNT and PEI. Moreover, significant improvements were achieved in mechanical and thermal properties of PEI matrix by the incorporation of BP, as the increase of both the storage modulus (42%) and the T _g (11 °C) for the PEI/BP composite. TGA have shown a significant increase in the onset decomposition temperature of the polymer by the incorporation of the BP. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48330.     

Preparation and characterization of graphene/poly(vinyl alcohol) nanocomposites

Graphene (GE)‐based nanocomposites are emerging as a new class of materials that hold promise for many applications. In this article, we present a general approach for the preparation of GE/poly(vinyl alcohol) (PVA) nanocomposites. The basic strategy involved the preparation of graphite oxide from graphite, complete exfoliation of graphite oxide into graphene oxide sheets, followed by reduction to GE nanosheets, and finally, the preparation of the GE/PVA nanocomposites by a simple solution‐mixing method. The synthesized products were characterized by X‐ray diffraction, field emission scanning electron microscopy, Fourier transform infrared spectroscopy, thermogravimetry, and differential scanning calorimetry analysis. The GE nanosheets were well dispersed in the PVA matrix, and the restacking of the GE sheets was effectively prevented. Because of the strong interfacial interaction between PVA and GE, which mainly resulted from the hydrogen‐bond interaction, together with the improvement in the PVA crystallinity, the mechanical properties and thermal stability of the nanocomposites were obviously improved. The tensile strength was increased from 23 MPa for PVA to 49.5 MPa for the nanocomposite with a 3.25 wt % GE loading. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Influence of processing condition and carbon nanotube on mechanical properties of injection molded multi‐walled carbon nanotube/poly(methyl methacrylate) nanocomposites

In this work, multi‐walled carbon nanotubes (MWCNT) and poly(methyl methacrylate) (PMMA) pellets were compounded via corotating twin‐screw extruder. The produced MWCNT/PMMA nanocomposite pellets were injection molded. The effect of MWCNT concentration, injection melt temperature and holding pressure on mechanical properties of the nanocomposites were investigated. To examine the mechanical properties of the MWCNT/PMMA nanocomposites, tensile test, charpy impact test, and Rockwell hardness are considered as the outputs. Design of experiments (DoE) is done by full factorial method. The morphology of the nanocomposites was performed using scanning electron microscopy (SEM). The results revealed when MWCNT concentration are increased from 0 to 1.5 wt %, tensile strength and elongation at break were reduced about 30 and 40%, respectively, but a slight increase in hardness was observed. In addition, highest impact strength belongs to the nanocomposite with 1 wt % MWCNT. This study also shows that processing condition significantly influence on mechanical behavior of the injection molded nanocomposite. In maximum holding pressure (100 bar), the nanocomposites show highest tensile strength, elongation, impact strength and hardness. According to findings, melt temperature has a trifle effect on elongation, but it has a remarkable influence on tensile strength. In the case of impact strength, higher melt temperature is favorable. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43738.     

Preparation and characterization of carbon nanofiber reinforced thermoplastic polyurethane nanocomposites

The effect of CNFs on hard and soft segments of TPU matrix was evaluated using Fourier transform infrared (FTIR) spectroscope. The dispersion and distribution of the CNFs in the TPU matrix were investigated through wide angle X‐ray diffraction (WAXD), field emission scanning electron microscope (FESEM), high resolution transmission electron microscope (HRTEM), polarizing optical microscope (POM), and atomic force microscope (AFM). The thermogravimetric analysis (TGA) showed that the inclusion of CNF improved the thermal stability of virgin TPU. The glass transition temperature (T_g), crystallization, and melting behaviors of the TPU matrix in the presence of dispersed CNF were observed by differential scanning calorimetry (DSC). The dynamic viscoelastic behavior of the nanocomposites was studied by dynamical mechanical thermal analysis (DMTA) and substantial improvement in storage modulus (E') was achieved with the addition of CNF to TPU matrix. The rheological behavior of TPU nanocomposites were tested by rubber processing analyzer (RPA) in dynamic frequency sweep and the storage modulus (G') of the nanocomposites was enhanced with increase in CNF loading. The dielectric properties of the nanocomposites exhibited significant improvement with incorporation of CNF. The TPU matrix exhibits remarkable improvement of mechanical properties with addition of CNF. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Thermal degradation behaviour of multi‐walled carbon nanotube‐reinforced poly(L‐lactide) nanocomposites

BACKGROUND: Polymer/multi‐walled carbon nanotube (MWCNT) composites are one of the most promising alternatives to conventional polymer composites filled with micrometre‐sized fillers. This approach can also be applied for the improvement of mechanical properties and thermal stability of biodegradable aliphatic polyesters, such as poly(L ‐lactide) (PLLA), which have been receiving increasing attention due to environmental concerns. Thermal degradation behaviour provides useful information for the determination of the optimum processing conditions and for identification of potential applications of final products. RESULTS: The PLLA/MWCNT composites investigated showed a higher thermal degradation peak temperature and onset temperature of degradation along with a higher amount of residue at the completion of degradation than neat PLLA. Moreover, PLLA/MWCNT composites with a greater MWCNT content showed higher activation energy of thermal degradation than those with a lower MWCNT loading, which confirmed the positive effect of MWCNT incorporation on the enhancement of PLLA thermal stability. CONCLUSION: This study explored the thermal degradation behaviour of PLLA/MWCNT composites by observing the weight loss, molecular weight and mechanical properties during non‐isothermal and isothermal degradation. The incorporation of MWCNTs into the PLLA matrix enhanced considerably the mechanical properties and thermal stability. Copyright © 2009 Society of Chemical Industry     

Effect of carbon nanotube purification on the electrical and mechanical properties of poly(ethylene terephthalate) composites with carbon nanotubes in low concentration

Surface properties of carbon nanotubes (CNTs) were altered by purification with nitric acid, sulfuric acid, ammonium hydroxide, and hydrogen peroxide. As‐received and purified CNT‐based conductive poly (ethylene terephthalate) composites were prepared with a twin‐screw extruder. The effects of CNT purification on the surface properties of the CNTs and on the morphology and electrical and mechanical properties of CNT‐based composites were investigated. Surface energy measurements showed that the acidic component of the surface energies of the CNTs increased after purification. According to Fourier transform infrared (FTIR) spectroscopy, the purification resulted in the formation of oxygen‐containing functional groups on the surfaces of the CNTs. Electron spectroscopy for chemical analysis results indicate the removal of the metallic catalyst residues and an increase in the oxygen content of the CNT surfaces as a result of the purification procedure. X‐ray diffraction analyses revealed a change in the crystalline structure of the CNTs after purification. All of the composites prepared with the purified CNTs had higher electrical resistivities and tensile and impact strength values than the composites based on the as‐received CNTs because of the functional groups and defect sites formed on the surfaces of the CNTs during purification. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Preparation and properties of carbon fiber/ hydroxyapatite‐poly(methyl methacrylate) biocomposites

An in situ polymerization with a later solution co‐mixing approach was used in the preparation of polymethyl methacrylate (PMMA) matrix composites using hydroxyapatite (HA) nanoparticles and short carbon fibers(C_(f)) as reinforcing materials. The microstructures and fracture surface morphologies of the prepared C_(f)/HA‐PMMA composite were characterized using XRD, FTIR, SEM, EDS, and FESEM analyses. The mechanical properties of the composites were tested by a universal testing machine. Results show that the surface of nitric acid‐oxidized carbon fibers and lecithin‐treated HA contain new functional groups. Uniform dispersion of short fibers and HA nanoparticles in PMMA matrix is successfully achieved and the mechanical properties of the composites are obviously improved. The flexural strength, flexural modulus, and Young's modulus of the composites reach the maximum value 128.12 MPa, 1.150 GPa, and 4.572 GPa when carbon fiber and HA mass fraction arrive to 4% and 8%, respectively. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation and characterization of multi‐walled carbon nanotube/poly(ethylene terephthalate) nanoweb

Multi‐walled carbon nanotube (MWCNT)/Poly(ethylene terephthalate) (PET) nanowebs were obtained by electrospinning. For uniform dispersion of MWCNTs in PET solution, MWCNTs were functionalized by acid treatment. Introduction of carboxyl groups onto the surface of MWCNTs was examined by Fourier transform infrared (FTIR) spectroscopy and X‐ray diffraction (XRD) analysis. MWCNTs were added into 22 wt % PET solution in the ratio of 1, 2, 3 wt % to PET. The morphology of MWCNT/PET nanoweb was observed using field emission‐scanning electron microscopy (FE‐SEM) and transmission electron microscopy (TEM). The nanofiber diameter decreased with increasing MWCNT concentration. The distribution of the nanofiber diameters showed a bi‐modal shape when MWCNTs were added. Thermal and tensile properties of electrospun MWCNT/PET nanowebs were examined using a differential scanning calorimeter (DSC), thermogravimetric analyzer (TGA), dynamic mechanical analyzer (DMA) and etc. Tensile strength, tensile modulus, thermal stability, and the degree of crystallinity increased with increasing MWCNT concentration. In contrast, elongation at break and cold crystallization temperature showed a contrary tendency. Electric conductivities of the MWCNT/PET nanowebs were in the electrostatic dissipation range. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008